Membrane element and membrane element end member used in same
10717049 ยท 2020-07-21
Assignee
Inventors
Cpc classification
B01D2313/206
PERFORMING OPERATIONS; TRANSPORTING
B01D63/106
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D63/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A membrane element includes a central pipe having, in its outer periphery, holes; a membrane wound body in which a membrane member is wound on the central pipe; end members arranged, respectively, at both ends of the membrane wound body; and an exterior member fitted to at least an outer periphery of the membrane wound body. In this element, the exterior member includes a fiber reinforced resin having a reinforcing fiber wound on the outer periphery of the membrane wound body; the end members each includes flexible portions extended from a main body toward the membrane wound body; and the reinforcing fiber is wound also onto an outer periphery of the flexible portions in a state that the flexible portions are deformed toward an outer peripheral surface of the membrane wound body.
Claims
1. A membrane element comprising a central pipe having, in its outer periphery, holes; a membrane wound body in which a membrane member is wound on the central pipe; end members arranged, respectively, at both ends of the membrane wound body; and an exterior member fitted to at least an outer periphery of the membrane wound body, wherein the exterior member includes a fiber reinforced resin having a reinforcing fiber wound on the outer periphery of the membrane wound body; the end members each includes a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body; and the reinforcing fiber is wound also onto an outer periphery of the flexible portions in a state that the flexible portions are deformed toward an outer peripheral surface of the membrane wound body.
2. The membrane element according to claim 1, wherein the main body of each of the end members has a cover moiety which covers an end of the membrane wound body, and which has a larger inside diameter than an outside diameter of the membrane wound body, and further the flexible portions are extended from the cover moiety.
3. The membrane element according to claim 1, wherein the flexible portions have, at their outer peripheral side surface, a convexity and concavity.
4. The membrane element according to claim 3, wherein the convexity and concavity are a groove extended in a peripheral direction.
5. The membrane element according to claim 1, wherein intervals between the flexible portions are each smaller than a width of each of the flexible portions in a peripheral direction thereof.
6. The membrane element according to claim 1, wherein the flexible portions are arranged at 10 sites or more at substantially regular intervals.
7. A membrane element end member which is used in the membrane element recited in claim 1, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
8. A membrane element end member which is arranged at an end of a spiral membrane element, comprising plural flexible portions extended toward a membrane wound body of the membrane element.
9. The membrane element end member according to claim 8, wherein a main body of the end member has a cover moiety which covers an end of the membrane wound body, and which has a larger inside diameter than an outside diameter of the membrane wound body, and further the flexible portions are extended from the cover moiety.
10. The membrane element end member according to claim 8, wherein the flexible portions have, at their outer peripheral side surface, a convexity and concavity.
11. The membrane element end member according to claim 10, wherein the convexity and concavity are a groove extended in a peripheral direction.
12. The membrane element end member according to claim 8, wherein intervals between the flexible portions are each smaller than a width of each of the flexible portions in a peripheral direction thereof.
13. The membrane element end member according to claim 8, wherein the flexible portions are arranged at 10 sites or more at substantially regular intervals.
14. A membrane element end member which is used in the membrane element recited in claim 2, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
15. A membrane element end member which is used in the membrane element recited in claim 3, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
16. A membrane element end member Which is used in the membrane element recited in claim 4, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
17. A membrane element end member which is used in the membrane element recited in claim 5, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
18. A membrane element end member which is used in the membrane element recited in claim 6, comprising a main body having an opening through which a liquid can flow, and plural flexible portions extended from the main body toward the membrane wound body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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NODE FOR CARRYING OUT THE INVENTION
(8)
(9) The pressure resistant vessel 40 is a cylindrical body made of resin or some other, and is made of, for example, an FRP (fiberglass reinforced plastic). Inside this pressure resistant vessel 40, along the axial line direction thereof, the membrane elements 10 are arranged side by side. At one out of two ends of the pressure resistant vessel 40, a raw water inflow opening 48 is made through which a raw water (raw liquid) such as waste water and seawater flows into the vessel. Through the raw water inflow opening 48, the raw water flowing thereinto under a predetermined pressure is filtrated through the membrane elements 10 to yield clarified permeated water (permeated liquid) and a concentrated water (concentrated liquid), which is the raw water after the filtration. At the other end of the pressure resistant vessel 40, the following are made: a permeated water outflow opening 46 through which the permeated water flows out; and a concentrated water outflow opening 44 through which the concentrated water flows out.
(10) As illustrated in
(11) The membrane member 16 is, for example, a member including separating membranes 12, a supply-side flow-channel matter 18, and a permeation-side flow-channel matter 14. In the present embodiment, a description will be made about an example of an RO (reverse osmosis) membrane element in which the separating membranes 12 are RO membranes.
(12) More specifically, the separating membranes 12, the number of which is two, having the same rectangular shape are put, respectively, onto both surfaces of the permeation-side flow-channel matter 14 which is a netlike member made of resin and has a rectangular shape. Furthermore, at their three sides, they are bonded to each other so that a baglike membrane member 17 is formed which has, at one side thereof, an opening. Instead of the use of the two separating membranes 12, a single separating membrane 12 is folded down at the center thereof to put halves thereof, respectively, onto both surfaces of the permeation-side flow-channel matter 14. In this way, a baglike membrane member 17 may be formed in which at their two sides, the halves are bonded to each other. The opening in this baglike membrane member 17 is fitted to the outer peripheral surface of the central pipe 20, and this member is wound, together with the supply-side flow-channel matter 18, which is the netlike member made of resin, onto the periphery of the central pipe 20. In this way, the membrane element 10 is formed. The separating membranes 12 are each formed, for example, by laminating a porous support and a skin layer (dense layer) successively onto a nonwoven fabric layer.
(13) When a raw water is supplied into the membrane element through one of the ends of the membrane element 10 formed as described above, the raw water permeates the inside of the membrane element 10 through a raw water flow channel which is constituted by the supply-side flow-channel matter 18 functioning as a raw water spacer. At this time, the raw water is filtrated through the separating membranes 12, and the permeated water, which has been filtrated from the raw water, infiltrates into a permeated water flow channel which is constituted by the permeation-side flow-channel matter 14 functioning as a permeated water spacer.
(14) Thereafter, the permeated water which has infiltrated into the permeated water flow channel flows through the permeated water flow channel toward the central pipe 20 to be introduced into the central pipe 20 through the plural water-passing holes made in the outer periphery of the central pipe 20. In this way, the permeated water flows out through the central pipe 20 from the other end side of the membrane element 10, and further the concentrated water flows out through the raw water flow channel, which is constituted by the supply-side flow-channel matter 18.
(15) As illustrated in
(16) The membrane filtration apparatus 50 is not limited to a structure in which the membrane elements 10 are accommodated in the pressure resistant vessel 40. Thus, the apparatus may have a structure in which only one of the membrane elements 10 is accommodated in the pressure resistant vessel 40. Each of the membrane elements 10 is not limited to any RO membrane element in which an RO membrane is used. Thus, the membrane element may be a membrane element that may be of various types, such as an MF (membrane filter) membrane element or a UF (ultra filter) membrane element.
(17)
(18) The end members 13 are arranged, respectively, at the ends of the membrane wound body 11 in the axial line direction A thereof, and are membrane element end members in order to prevent the membrane member 16 (see
(19) As illustrated in
(20) The main body 131 of the end member 13 is formed into, for example, the form of a disc that is larger in outside diameter than the corresponding end surface of the membrane wound body 11. In the outer peripheral surface of the main body 131, a circular concavity 133 is made in which a packing (not illustrated) is to be accommodated to be held. In the state that the packing is fitted into this circular concavity 133, the membrane element 10 is arranged inside the pressure resistant vessel 40, so that the surface of the packing contacts the inner surface of the pressure resistant vessel 40. In this way, the end member 13 also comes to function as a seal holding member (seal carrier) for holding the packing (seal).
(21)
(22) As illustrated in
(23) The exterior member 15 includes a fiber reinforced resin having a reinforcing fiber wound onto the outer periphery of the membrane wound body 11, and is, for example, an FRP exterior member composed of a glass fiber and an adhesive. Along the outer peripheral surface of the membrane wound body 11, the exterior member 15 is continuously wound from one of the two end members 13 to the other end member 13 substantially in the peripheral direction PD, so that the outer periphery of the membrane wound body 11 is entirely covered. The FRP exterior member is in a state that the adhesive-containing reinforcing fiber (for example, a glass fiber roving) is wound, and further embedded in the solidified adhesive.
(24) In the present embodiment, each of the end members 13 has the plural flexible portions 135 extended from the position of the main body 131 which is at the outer peripheral side of the membrane wound body 11 toward the membrane wound body 11; accordingly, when the exterior member 15 is formed, the depression of the reinforcing fiber can be effectively prevented. Moreover, the flexible portions 135 have flexibility at least in the radius direction RD; thus, even when the outside diameter of the membrane wound body 11 is small, the flexible portions 135 follow the outside diameter of the membrane wound body 11 to be deformed. Consequently, the winding of the reinforcing fiber can be prevented from being made poor by the above-mentioned steps. Moreover, the flexible portions 135 are bonded to the exterior member 15 to be integrated with the member in the state that the reinforcing fiber is wound thereonto. Thus, the adhering strength can be reinforced. As illustrated in
(25) In the present embodiment, the flexible portions 135, which each have a rectangular shape when viewed in plan, are arranged at 40 sites at substantially regular intervals. The number of the flexible portions 135 is preferably from 6 to 100, more preferably from 12 to 80, even more preferably from 18 to 50. It is particularly preferred that the flexible portions 135 are arranged at 10 sites or more at substantially regular intervals. The flexible portions 135 may be formed by resin molding, using, for example, a mold.
(26) In the present embodiment, an example has been demonstrated in which the flexible portions 135 has, in their outer peripheral side surface thereof, convexities and concavities, in which grooves are extended in the peripheral direction PD. When the flexible portions have the convexities and concavities, the depth of the concavities is preferably from 0.01 to 1.5 mm.
(27) About such convexities and concavities, undulations may be formed by post-processing a shaped product of each of the end members 13. However, this method is large in costs. Thus, preferably, a method is adopted in which undulations are made in a mold. Examples of the method in which undulations are made in a mold include a method based on cutting processing using, for example, an NC lathe, or embossing processing; and electric discharge machining, laser machining, and blast machining.
(28) It is preferred about the flexible portions 135 of the end member 13 that the respective widths W thereof in the peripheral direction PD are constant, and the widths W are each larger than the thickness t thereof in the radius direction RD; or the width W of these flexible portions in the peripheral direction PD is varied in the axial line direction A, and at a position of the flexible portions where the width W in the peripheral direction PD is largest, the width W is larger than the thickness t in the radius direction.
(29) In other words, about the flexible portions 135, in their region where the thickness t in the radius direction RD is smallest, the thickness t is preferably from 0.01 to 1.5 mm, more preferably from 0.5 to 1.2 mm. In the present embodiment, an example is being demonstrated in which the flexible portions 135 have, in their outer peripheral side surface, convexities and concavities. In this case, it is preferred that the thickness t of the thinnest region of the convexities and concavities is in the above-mentioned range. When the thickness is in this range, the flexible portions favorably keep strength to some degree while the flexible portions can gain flexibility in the radius direction.
(30) When the element is, for example, a 4-inch element, the width W of each of the flexible portions 135 is preferably from 3 to 15 mm, more preferably from 6 to 10 mm at their position where the width W is largest in the peripheral direction PD. When the element is, for example, an 8-inch element, the width W of each of the flexible portions 135 is preferably from 6 to 30 mm, more preferably from 12 to 20 mm at their position where the width W is largest in the peripheral direction PD. When the element is, for example, a 16-inch element, the width W of each of the flexible portions 135 is preferably from 12 to 60 mm, more preferably from 24 to 40 mm at their position where the width W is largest in the peripheral direction PD.
(31) The width W is a value measured as the length of the flexible portion along the peripheral direction PD.
(32) It is also preferred about the flexible portions 135 of the end member 13 that the respective widths W thereof in the peripheral direction PD are constant, and the widths W are each larger than each of the intervals I between the flexible portions 135; or the width W of these flexible portions in the peripheral direction PD is varied in the axial line direction A, and at a position of the flexible portions where the width in the peripheral direction PD is largest, the width W is larger than each of the intervals I between the flexible portions 135. Specifically, when the element is, for example, a 4-inch element, at the position where the width W in the peripheral direction PD is largest, each of the intervals I between the flexible portions 135 is preferably from 0.2 to 12 mm, more preferably from 0.5 to 5 mm. When the element is, for example, an 8-inch element, each of the intervals is preferably from 0.2 to 25 mm, more preferably from 0.5 to 10 mm. When the element is, for example, a 16-inch element, each of the intervals is preferably from 0.2 to 70 mm, more preferably from 0.5 to 30 mm. The interval I is a value measured as the direct distance therebetween.
(33) The length L1 of the flexible portions 135 is preferably from 5 to 50 mm, more preferably from 20 to 35 mm.
(34) When the cover moiety 132 is formed, the length L2 thereof is preferably from 1 to 20 mm, more preferably 5 to 10 mm. The thickness of the cover moiety 132 is preferably from 0.2 to 2 mm, more preferably from 0.5 to 1.5 mm.
Other Embodiments
(35) (1) In the present invention, each of its end members is not limited to an end member having a sectional shape as illustrated in
(36) In an example illustrated in
(37) In an example illustrated in
(38) In an example illustrated in
(39) In an example illustrated in
(40) In an example illustrated in
(41) (2) In the present invention, the flexible portions are not limited to flexible portions having shapes as illustrated in
(42) In an example illustrated in
(43) In an example illustrated in
(44) In an example illustrated in
(45) In an example illustrated in
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(48) In an example illustrated in
(49) In an example illustrated in
(50) In an example illustrated in
(51) In an example illustrated in
(52) In an example illustrated in
(53) In an example illustrated in
(54) (3) In the above-mentioned embodiment, an example has been demonstrated in which the connecting portion 131c for linking the circular portions 131b forms the openings 131a in the main body 131 by the connecting portion 131c in which ribs are formed in a plate-form body having many circular holes. In the present invention, however, the openings 131a in the main body 131 may have any shape. The main body has, for example, a connecting portion 131c in a spoke form, whereby openings 131a through which a liquid can flow may be made in the main body 131.
(55) (4) In the above-mentioned embodiment, an example has been demonstrated in which the main body 131, the flexible portions 135, and the cover moiety 132 are made of the same material and further be integrated with each other. However, these may be made of different materials. For example, the flexible portions 135 may be made of a highly flexible (more flexible) resin to be integrated with any other portion, or the two portions may be shaped and then bonded to each other. Moreover, it is allowable to constitute the flexible portions 135 by a spring made of metal, and embed the base end thereof in the main body 131 or the cover moiety 132 to form the flexible portions 135.
(56) (5) In the above-mentioned embodiment, an example of a case has been demonstrated where the end members have convexities and concavities to extend grooves in the peripheral direction PD. However, the shape, and the size of the convexities and concavities, the intervals therebetween, and other factors may be selected at will. For example, plural convexities may be formed, the shape of each of which is, for example, a circular, triangular or rectangular shape as viewed in plan.
(57) (6) In the above-mentioned embodiment, an example has been demonstrated in which the circularly continuous cover moiety 132 is formed. However, plural cover moieties 132 separated from each other may be formed.
(58) (7) In the above-mentioned embodiment, an example has been demonstrated in which the adhesive-having glass fiber (glass fiber roving) is used to form the FRP exterior member. However, other exterior members may be used. Preferred is however a fiber reinforced resin, which is reinforced with a reinforcing fiber, such as a glass fiber, a ceramic fiber or a high-elastic-modulus resin fiber.
(59) The form of the reinforcing fiber is, for example, a multifilament fiber, or a monofilament fiber; or a woven fabric, a nonwoven fabric, a kitting, a net or some other fabric made of the fiber. In an FRP exterior member made of such a fabric, filaments of its reinforcing fiber are in the state of being made continuous in the peripheral direction or in a direction inclined from the peripheral direction, and being embedded in a solidified adhesive.
DESCRIPTION OF REFERENCE SIGNS
(60) 10: Membrane element
(61) 11: Membrane wound body
(62) 12: Separating membrane
(63) 13: End member
(64) 131: Main body
(65) 131a: Opening
(66) 131b: Circular portion
(67) 132: Cover moiety
(68) 135: Flexible portion
(69) 14: Permeation-side flow-channel matter
(70) 15: Exterior member
(71) 16: Membrane member
(72) 18: Supply-side flow channel matter
(73) 20: Central pipe
(74) 40: Pressure resistant vessel
(75) 50: Membrane filtration apparatus