Drying apparatus, and an inkjet printing apparatus having the same
10717275 ยท 2020-07-21
Assignee
Inventors
Cpc classification
B41J15/04
PERFORMING OPERATIONS; TRANSPORTING
B41J11/0022
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J2/14
PERFORMING OPERATIONS; TRANSPORTING
B41F23/04
PERFORMING OPERATIONS; TRANSPORTING
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A drying apparatus for drying a printing medium having ink droplets dispensed thereto includes a rotatable drive roller, and a warm air blasting unit. The warm air blasting unit includes a pair of warm air blasting portions, and one air intake duct. Each warm air blasting portion has a nozzle case, a fan duct, and a blasting fan. The one air intake duct has a suction fan for feeding ambient air into the air intake duct.
Claims
1. A drying apparatus for drying a printing medium having ink droplets dispensed thereto, comprising: a drive roller rotatable in contact with an opposite surface of a printed surface, to which the ink droplets have been dispensed, of the printing medium, while transporting the printing medium along a transport route; and a warm air blasting unit located opposite the drive roller across the transport route for blowing warm air toward a full width of the printing medium on the transport route; wherein the warm air blasting unit includes: a pair of warm air blasting portions, each having a nozzle case for heating air, the nozzle case forming a blasting port for blowing off warm air toward the transport route, a fan duct attached to the nozzle case for feeding air into the nozzle case, and a blasting fan attached to one end of the fan duct; one air intake duct located between the pair of warm air blasting portions in a transport direction of the printing medium and connected to one end of each of the fan ducts of the pair of warm air blasting portions for collecting part of the warm air blown off from the blasting ports of the pair of warm air blasting portions; and a suction fan disposed at the other end of the one air intake duct which corresponds to the other ends of the fan ducts for feeding ambient air into the one air intake duct, wherein the one air intake duct has: warm air intake ports arranged adjacent the transport route from adjacent the suction fan to adjacent the blasting port; and a plurality of air intake hoods arranged linearly along the warm air intake ports, with openings that open away from the suction fan, and wherein the openings of the air intake hoods are formed such that, when a ratio of a sectional area of each opening to a passage sectional area of the one air intake duct is a hood area percentage, the hood area percentage becomes smaller away from the suction fan.
2. The drying apparatus according to claim 1, wherein each nozzle case and the air intake duct have an air layer located in between.
3. The drying apparatus according to claim 2, wherein the blasting ports of the warm air blasting unit are in positions directed downward to provide such vertical sectional shapes seen from a transverse direction perpendicular to the transport direction of the printing medium as an inverted triangular shape for the nozzle cases and a triangular shape for the one air intake duct.
4. The drying apparatus according to claim 3, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
5. The drying apparatus according to claim 2, wherein the blasting ports of the warm air blasting unit are in positions directed downward to provide such vertical sectional shapes seen from a transverse direction perpendicular to the transport direction of the printing medium as an inverted triangular shape for the nozzle cases and a triangular shape for the one air intake duct.
6. The drying apparatus according to claim 2, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
7. The drying apparatus according to claim 2, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
8. The drying apparatus according to claim 1, wherein the blasting ports of the warm air blasting unit are in positions directed downward to provide such vertical sectional shapes seen from a transverse direction perpendicular to the transport direction of the printing medium as an inverted triangular shape for the nozzle cases and a triangular shape for the one air intake duct.
9. The drying apparatus according to claim 8, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
10. The drying apparatus according to claim 1, wherein the blasting ports of the warm air blasting unit are in positions directed downward to provide such vertical sectional shapes seen from a transverse direction perpendicular to the transport direction of the printing medium as an inverted triangular shape for the nozzle cases and a triangular shape for the one air intake duct.
11. The drying apparatus according to claim 1, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
12. The drying apparatus according to claim 1, wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a transverse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
13. The drying apparatus according to claim 1, wherein the hood area percentage becomes smaller away from the suction fan along a logarithmic function.
14. A printing apparatus for printing on a printing medium, comprising: a printing unit for performing printing by dispensing ink droplets to the printing medium; and a drying device disposed downstream of the printing unit; wherein the drying device includes: a drive roller rotatable in contact with an opposite surface of a printed surface, to which the ink droplets have been dispensed, of the printing medium, while transporting the printing medium along a transport route; and a warm air blasting unit located opposite the drive roller across the transport route for blowing warm air toward a full width of the printing medium on the transport route; wherein the warm air blasting unit includes: a pair of warm air blasting portions, each having a nozzle case for heating air, the nozzle case forming a blasting port for blowing off warm air toward the transport route, a fan duct attached to the nozzle case for feeding air into the nozzle case, and a blasting fan attached to one end of the fan duct; one air intake duct located between the pair of warm air blasting portions in a transport direction of the printing medium and connected to one end of each of the fan ducts of the pair of warm air blasting portions for collecting part of the warm air blown off from the blasting ports of the pair of warm air blasting portions; and a suction fan disposed at the other end of the one air intake duct which corresponds to the other ends of the fan ducts for feeding ambient air into the one air intake duct, wherein the one air intake duct has: warm air intake ports arranged adjacent the transport route from adjacent the suction fan to adjacent the blasting port; and a plurality of air intake hoods arranged linearly along the warm air intake ports, with openings that open away from the suction fan, and wherein the openings of the air intake hoods are formed such that, when a ratio of a sectional area of each opening to a passage sectional area of the one air intake duct is a hood area percentage, the hood area percentage becomes smaller away from the suction fan.
15. The printing apparatus according to claim 14, wherein the hood area percentage becomes smaller away from the suction fan along a logarithmic function.
16. A drying apparatus for drying a printing medium having ink droplets dispensed thereto, comprising: a drive roller rotatable in contact with an opposite surface of a printed surface, to which the ink droplets have been dispensed, of the printing medium, while transporting the printing medium along a transport route; and a warm air blasting unit located opposite the drive roller across the transport route for blowing warm air toward a full width of the printing medium on the transport route; wherein the warm air blasting unit includes: a pair of warm air blasting portions, each having a nozzle case for heating air, the nozzle case forming a blasting port for blowing off warm air toward the transport route, a fan duct attached to the nozzle case for feeding air into the nozzle case, and a blasting fan attached to one end of the fan duct; one air intake duct located between the pair of warm air blasting portions in a transport direction of the printing medium and connected to one end of each of the fan ducts of the pair of warm air blasting portions for collecting part of the warm air blown off from the blasting ports of the pair of warm air blasting portions; and a suction fan disposed at the other end of the one air intake duct which corresponds to the other ends of the fan ducts for feeding ambient air into the one air intake duct, and wherein each nozzle case has side plates arranged at opposite ends of the blasting port in a trans-verse direction perpendicular to the transport direction of the printing medium, the side plates having spill holes for letting out part of the warm air to be blown off from the nozzle case.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For the purpose of illustrating the invention, there are shown in the drawings several forms which are presently preferred, it being understood, however, that the invention is not limited to the precise arrangement and instrumentalities shown.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) An embodiment of this invention will be described hereinafter with reference to the drawings.
(15)
(16) An ink jet printing system 1 includes an inkjet printing apparatus 3, a paper feeder 5, and a takeup roller 7. The inkjet printing apparatus 3 prints on sheetlike web paper WP. The paper feeder 5 holds a roll of web paper WP to be rotatable about a horizontal axis, and unwinds the web paper WP from the roll of web paper WP to feed it to the inkjet printing apparatus 3. The takeup roller 7 winds up the web paper WP printed in the inkjet printing apparatus 3 into a roll form around a horizontal axis. Regarding the supply side of web paper WP as upstream and the delivery side of web paper WP as downstream, the paper feeder 5 is located upstream of the inkjet printing apparatus 3, and the takeup roller 7 downstream of the inkjet printing apparatus 3.
(17) The above web paper WP corresponds to the printing medium in this invention, and the inkjet printing apparatus to the printing apparatus in this invention.
(18) The inkjet printing apparatus 3 has a drive roller 9 located in an upstream position for taking in the web paper WP from the paper feeder 5. The web paper WP unwound from the paper feeder 5 by the drive roller 9 is transported along driven, rotatable transport rollers 11 and other components downstream toward the takeup roller 7. A drive roller 13 is located between an inspection unit 19 described hereinafter and the takeup roller 7. This drive roller 13 feeds the web paper WP having passed through the inspection unit 19 toward the takeup roller 7.
(19) The inkjet printing apparatus 3 has, between the drive roller 9 and drive roller 13, a printing unit 15, a drying station 17, and the inspection unit 19 arranged in the stated order from upstream. Nip rollers 21 are rotatably provided for the drive rollers 9 and 13, respectively. The nip rollers 21 give gripping forces at the time of transporting the web paper WP by pressing on the drive rollers 9 and 13 from opposite sides of the drive rollers 9 and 13 across the web paper WP. Their pressing forces are applied by air cylinders, for example. The nip rollers 21 are constructed of an elastic body such as rubber, for example.
(20) The printing unit 15 has a plurality of inkjet heads 23 for dispensing ink droplets. The printing unit 15 has the inkjet heads 23 arranged in a transverse direction WD (in a depth direction on the plane of
(21) The printing unit 15 has a plurality of inkjet heads 23 arranged along the transport direction TD of the web paper WP. For example, four inkjet heads 23 are provided individually for black (K), cyan (C), magenta (M), and yellow (Y) in order from upstream.
(22) The drying station 17 dries ink droplets adhering to the web paper WP printed by the inkjet heads 23. The drying station 17 has a heat drum 25 driven to rotate, and a warm air intake/exhaust unit 27. Details of the drying station 17 will be described hereinafter. The inspection unit 19 inspects whether there are scumming, omissions and so on in printed portions. The web paper WP after inspection is wound up in roll form on the takeup roller 7.
(23) The above drying station 17 corresponds to the drying apparatus in this invention, and the heat drum 25 corresponds to the drive roller.
(24) The ink jet printing system 1 has a main controller 29 and a console unit 31. The main controller 29 performs overall control of the components of the ink jet printing system 1, and includes a CPU, memory, and so on. The console unit 31 operates the ink jet printing system 1, and includes a touch panel, various switches, and so on. The operator operates the console unit 31 and instructs printing conditions, drying conditions, etc. for the web paper WP.
(25) Details of the drying station 17 will now be described with reference to
(26) The heat drum 25 is rotatable about a horizontal axis 25a. The heat drum 25 has a heating device mounted therein, such as a halogen heater or ceramic heater, for example. The heat drum 25 is heated to a predetermined temperature appropriate to drying conditions set beforehand. The heat drum 25 is formed of metal such as stainless steel plate. The heat drum 25 heats the web paper WP by rotating in contact with the opposite surface of the printed surface, to which ink droplets have been dispensed, of the web paper WP, while transporting the web paper WP along the transport route on the outer circumferential surface of the heat drum 25.
(27) The warm air intake/exhaust unit 27 is located opposite the heat drum 25 across the transport route. That is, the warm air intake/exhaust unit 27 is arranged circumferentially of the heat drum 25. The warm air intake/exhaust unit 27 blows warm air toward the full width of the web paper WP on the transport route, collects part of the blown warm air, and discharges the remainder from the drying station 17. The warm air intake/exhaust unit 27 in this embodiment is arranged along a left semicircle, which is a downstream portion, of the heat drum 25. The warm air intake/exhaust unit 27 has warm air blasting units 33 and warm air exhaust units 35.
(28) In this embodiment, for example, the warm air intake/exhaust unit 27 has three warm air blasting units 33, and four warm air exhaust units 35 located in positions adjacent the three warm air blasting units 33. Of the warm air blown from the warm air blasting units 33 toward the transport route, the warm air exhaust units 35 discharge to the exterior of the drying station 17 the remaining warm air not collected by the warm air blasting units 33.
(29) Each warm air blasting unit 33 has a pair of warm air blasting portions 37. Each warm air blasting portion 37 has a nozzle case 39, a fan duct 41, and a blasting fan 43. The warm air blasting portion 37, preferably, is formed of aluminum. Since aluminum has higher thermal conductivity than iron, it has an advantage in uniforming a temperature distribution of warm air in the transverse direction WD.
(30) The nozzle case 39 has a blasting port 45 formed therein for heating air and blowing off warm air toward the transport route. The blasting port 45 has a width slightly larger than the full width of the web paper WP. The nozzle case 39 contains heaters 47 as a device for heating air. This embodiment employs three sheathed heaters as heaters 47, for example. As shown in
(31) The fan duct 41 is mounted in an upper part of the nozzle case 39. The fan duct 41 has a blasting fan 43 attached adjacent one end thereof. Air is fed into the fan duct 41 by the blasting fan 43. This blasting fan 43, in order to obtain a large quantity of airflow, preferably is a counter-rotating fan combining a plurality of fans in series, for example. As shown in
(32) One air intake duct 53 is located between each pair of warm air blasting portions 37 in the transport direction TD. The air intake duct 53, as shown in
(33) As shown in
(34) The air intake duct 53 is connected by a branch pipe 56 to one end of each of the two fan ducts 41. The air intake duct 53 collects part of the warm air blown from the pair of warm air blasting portions 37 toward the transport route. This air intake duct 53 has a suction fan 57 attached to a side opposed to the position connected to the fan ducts 41. This suction fan 57 takes in ambient air and feeds it into the fan ducts 41. This suction fan 57 preferably is a counter-rotating fan, for example, as is the blasting fan 43 described above. Since the air intake duct 53 is shared by the pair of warm air blasting portions 37, the passage sectional area can be made larger than in the conventional example.
(35) As shown in
(36) As shown in
(37) Specifically, based on the passage sectional area of the air intake duct 53 (see
(38) Since each air intake duct 53 is formed as described above, the following effects are acquired. Reference is made here to
(39) The graph of
(40) For example, with web paper WP of the first class (e.g. coated paper) into which the ink droplets cannot sink easily, and web paper WP of the second class (e.g. transaction paper) into which the ink droplets sink easily, their states after printing are different, and therefore naturally the drying conditions are different. For the web paper WP of the first class, for example, suitable drying conditions are a small quantity of airflow at a high temperature, and for the web paper WP of the second class, suitable drying conditions are a large quantity of airflow at a low temperature. Thus, it is preferable to change the quantity of airflow according to the drying conditions. According to this embodiment, even when the suction fan 57 is controlled to change the quantity of airflow, the recovery quantity of airflow can be maintained uniform depending on the positions in the transverse direction WD. Consequently, even when the quantity of airflow is changed according to the drying conditions, the dry degree of the web paper WP in the transverse direction WD can be uniformed.
(41) Since the recovery flow rates are uniformed in the transverse direction WD, as shown in
(42) The warm air blasting unit 33 constructed as described above, as shown in
(43) The quantity of airflow from the blasting ports 45 is nearly uniform at opposite ends in the transverse direction WD as shown in
(44) Reference is now made to
(45) As shown in
(46) Unlike the conventional example, as described above, this embodiment provides one air intake duct 53 disposed between a pair of warm air blasting portions 37, and connected to one end of each of the fan ducts 41 of the warm air blasting portions 37. Consequently, since the one air intake duct 53 recovers warm air, the passage sectional area can be made larger than in the prior art. As a result, the intake of warm air in the transverse direction WD of the web paper WP can be made substantially uniform compared with that in the prior art. This can substantially uniform a temperature distribution on the transport route to which the warm air is blown from the blasting ports 45 of the nozzle cases 39. Consequently, the degree of dryness in the transverse direction WD of the web paper WP can be made substantially uniform. Further, the ink jet printing system 1 having such warm air blasting unit 33 can make the degree of dryness in the transverse direction WD of the web paper WP substantially uniform, which can expect an improved print quality by the printing unit 15.
(47) Reference is now made to
(48) This graph of
(49) In this embodiment, air heat insulation is provided for each nozzle case 39 and air intake duct 53 by locating the air layer 55 between nozzle case 39 and air intake duct 53. Consequently, the nozzle cases 39 are not subject to influences of air colder than the warm air in the nozzle cases 39, the cold air being fed in by the suction fan 57 from the other end of the air intake duct 53, thereby preventing a temperature drop in portions adjacent the suction fan 57 of the nozzle cases 39. As a result, the temperature distribution in the transverse direction WD of the web paper WP of the warm air blown off from the blasting ports 45 of the nozzle cases 39 can be made further uniform.
(50) This invention is not limited to the foregoing embodiment, but may be modified as follows:
(51) (1) In the foregoing embodiment, the drying station 17 has three warm air blasting units 33, but this invention is not limited to such configuration. That is, the drying station 17 may have at least one warm air blasting unit 33, or may have four or more such units 33.
(52) (2) In the foregoing embodiment, the air layers 55 are located between the nozzle cases 39 and air intake duct 53. However, this invention does not regard this construction as indispensable.
(53) (3) In the foregoing embodiment, each air intake duct 53 has five air intake hoods 63 (F1-F5), but this invention is not limited to this number. The air intake duct 53 may have six or more air intake hoods 63. Further, the relationship between opening area percentage and arrangement position of the air intake hoods 63 (F1-F5) is located on a curve of a logarithmic function. However, this invention does not regard this as indispensable.
(54) (4) In the foregoing embodiment, the nozzle cases 39 assume a shape of an inverse triangle and the air intake duct 53 a triangular shape. However, this invention is not limited to such shapes.
(55) (5) In the foregoing embodiment, the spill holes 51 are formed in the side plates 49 of each nozzle case 39. This invention does not regard these spill holes 51 indispensable.
(56) (6) The foregoing embodiment has been described taking the web paper WP as an example of printing media. However, this invention is not limited to such a printing medium. As another printing medium, film may be mentioned, for example.
(57) This invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof and, accordingly, reference should be made to the appended claims, rather than to the foregoing specification, as indicating the scope of the invention.