IMPROVEMENTS IN, OR RELATING TO, SPRAY HEADS
20200222918 ยท 2020-07-16
Inventors
- Andrew John Grigor (Auckland, NZ)
- Chad Robert Bauer (Havelock North, NZ)
- Stephen Mclay McCutcheon (Auckland, NZ)
- Nicholas Michael Lawrence Ashby (Auckland, NZ)
- Robert Nicholas Edward Bolus (Auckland, NZ)
- Brett Band (Auckland, NZ)
Cpc classification
B05B1/1663
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3478
PERFORMING OPERATIONS; TRANSPORTING
B05B1/1654
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3026
PERFORMING OPERATIONS; TRANSPORTING
B05B1/3436
PERFORMING OPERATIONS; TRANSPORTING
B05B1/185
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B1/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A spray head adapted for connection to a supply of fluid. The head includes a body to receive the supply of fluid and a number of conical mixing volumes, in fluid connection with the body and supply of fluid, each conical mixing volume having an outlet. Each conical mixing volume includes at least one first inlet for a flow of fluid into the conical mixing volume at an angle to a conical axis thereof, and at least one second inlet for a flow of fluid into the conical mixing volume substantially parallel to the conical axis. There is a valve disposed upstream of the conical mixing volumes, the valve adapted to divide and vary the supply of fluid flow between the at least one first inlet and the at least one second inlet, which in turn varies the output of the fluid from the outlet of the conical mixing volumes.
Claims
1. A spray head adapted for connection to a supply of fluid, comprising or including, a body to receive the supply of fluid, a plurality of conical mixing volumes, in fluid connection with the body and supply of fluid, each conical mixing volume having an outlet, each conical mixing volume including, a. at least one first inlet for a flow of fluid into the conical mixing volume at an angle to a conical axis thereof, and b. at least one second inlet for a flow of fluid into the conical mixing volume substantially parallel to the conical axis, a valve disposed upstream of the conical mixing volumes, the valve adapted to divide and vary the supply of fluid flow between the at least one first inlet and the at least one second inlet, which in turn varies the output of the fluid from the outlet of the conical mixing volumes.
2. The spray head of claim 1 wherein the valve is a sliding valve, rotary valve, or similar to divide and vary the supply of fluid.
3. The spray head of either claim 1 or 2 wherein the at least one first inlet and the at least one second inlet are formed by an open top at a base of the conical mixing volume.
4. The spray head of any one of claims 1 to 3 wherein the at least one second inlet is upstream of the at least one first inlet.
5. The spray head of any one of claims 1 to 4 wherein the outlet is formed by an aperture at a peak of the conical mixing volume.
6. The spray head of any one of claims 1 to 5 wherein the output of the fluid from the outlet can be varied from, and anywhere in between as a continuum, a fine mist to a hard stream, or needles of water.
7. The spray head of any one of claims 1 to 6 wherein there are a plurality of inlet apertures that form the second inlets.
8. The spray head of claim 7 wherein there are between 2 and 8 of the inlet apertures.
9. The spray head of either claim 7 or 8 wherein there are four inlet apertures.
10. The spray head of any one of claims 1 to 9 wherein there is a plurality of the first inlets.
11. The spray head of claim 10 wherein there are between two and four of the first inlets.
12. The spray head of either claim 10 or 11 wherein there are two first inlets.
13. The spray head of any one of claims 1 to 12 wherein the plurality of conical mixing volumes is part of a first unitary body, as a conical volume plate.
14. The spray head of any one of claims 1 to 13 wherein each of the conical mixing volumes at least in part defines the at least one first inlet.
15. The spray head of any one of claims 1 to 14 wherein the at least one first inlet is at substantially ninety degrees to the conical axis.
16. The spray head of any one of claims 1 to 15 wherein each of the second inlets is in a second unitary body, as a top plate.
17. The spray head of any one of claims 1 to 16 when dependent on claim 12 wherein the top plate seals to the conical volume plate.
18. The spray head of claim 13 wherein there is a face plate located downstream and sealed to the conical volume plate.
19. The spray head of claim 18 wherein the face plate has apertures there through for the outlets.
20. The spray head of any one of claims 1 to 19 wherein the sliding valve includes a valve body which slides along a major axis of the body.
21. The spray head of claim 20 wherein the valve body includes a fluid aperture.
22. The spray head of claim 21 wherein the sliding valve moves the fluid aperture laterally over a fluid divider.
23. The spray head of claim 22 wherein the fluid divider divides the supply of fluid as it exits the fluid aperture in to a first supply of fluid and a second supply of fluid.
24. The spray head of any one of claims 1 to 23 wherein the sliding valve is located in the body.
25. The spray head of any one of claims 1 to 24 wherein the first fluid supply is fluidly connected to the first inlet(s).
26. The spray head of any one of claims 1 to 25 wherein the second fluid supply is fluidly connected to the second inlet(s).
27. The spray head of any one of claims 1 to 26 when dependent on claims 12, 15 and 26 wherein the top plate is sandwiched between the conical volume plate and a cover plate.
28. The spray head of claim 27 wherein the top plate and conical volume plate define a first fluid volume that is fed by the first fluid supply and supplies the first inlets.
29. The spray head of claim 28 wherein the cover plate and top plate define a second fluid volume that is fed by the second fluid supply and supplies the second inlets.
30. The spray head of claims 28 and 29 wherein the cover plate can pass separately the first fluid supply to the first fluid volume, and the second fluid supply to the second fluid volume.
31. The spray head of any one of claims 1 to 31 wherein the conical mixing volumes each have at least one channel on their periphery which at least in part forms the first inlet(s).
32. The spray head of claim 31 wherein there are two channels on the periphery.
33. The spray head of either of claim 31 or 32 wherein the at least first one inlet is at a tangent to the conical axis.
34. The spray head of any one of claims 31 to 33 when dependent on claim 16, wherein the at least one channel is closed or covered by the top plate to form an enclosed at least one first inlet.
35. The spray head of any one of claims 31 to 34 when dependent on claim 16, wherein the at least one channel when closed as such forms a jet or pathway for the first supply of fluid into the conical mixing volume.
36. The spray head of any one of claims 1 to 35 when dependent on claims 13, 18, 16 and 27 wherein the face plate, conical volume plate, top plate and cover plate form a fluidly sealed cassette, with inlets for the first fluid supply and second fluid supply, and the outlets.
37. The spray head of claim 36 wherein the cassette fluidly connects to the first fluid supply, and second fluid supply from the sliding valve.
38. The spray head of any one of claims 1 to 38 when dependent on claims 16 and 18 wherein the conical mixing volume is made from a resilient material that can form a seal to the face plate and the top plate.
39. The spray head of any one of claims 1 to 38 when dependent on claim 16 wherein at least the top plate forms a sealed conduit for the first fluid supply to the first fluid volume.
40. The spray head of claim 39 wherein the top plate and the cover plate form the sealed conduit.
41. The spray head of claim 39 wherein the cover plate part of the sealed conduit seals to the body.
42. The spray head of claim 41 wherein there is a seal between the body and the cover plate to fluidly seal in the first fluid supply and second fluid supply.
43. The spray head of any one of claims 1 to 42 when dependent on claim 36 wherein there is a connection ring that at least covers in part the connection of the cassette to the body.
44. The spray head of any one of claims 1 to 43 wherein the spray head can be mounted on the end of a flexible conduit for the supply of fluid.
45. The spray head of any one of claims 1 to 44 wherein the spray head can be mounted on a rigid conduit for the supply of fluid.
46. A cassette for a spray head, the cassette fluidly connectable to first fluid supply and a second fluid supply from a spray head body, the spray head body adapted to vary the relative flow rates of the first fluid supply and the second fluid supply, comprising or including, a. a first fluid volume, located within the cassette, supplied by the first fluid supply, the first fluid volume suppling fluid to a plurality of first inlets, one or more of the plurality of first inlets to each supply one of a plurality of conical mixing volumes at or towards a base thereof, b. a second fluid volume, located within the cassette, supplied by the second fluid supply, the second fluid volume suppling fluid to a plurality of second inlets, one or more of the plurality of second inlets to each supply one of the plurality of conical mixing volumes at or towards a base thereof, upstream of the first inlets, the second inlets located upstream of the first inlets, wherein the variation in the relative flow rates between the first fluid supply, and the second fluid supply, causes a variation in fluid output from a single outlet of the conical mixing volume at a peak thereof, the outlet being external to the cassette.
47. The cassette of claim 46 wherein the variation in the relative flow rates is achieved by a sliding valve in the spray head body.
48. A kit of parts for a spray head, comprising or including, a. a spray head including a head and a body, connectable to a supply of fluid, and within the body there is a sliding valve to output and vary the relative flow rates of a first supply of fluid and a second supply of fluid from the body, b. a cassette to fluidly connect to the body and first and second supplies of fluid, the cassette, comprising or including, c. a first fluid volume, located within the cassette, supplied by the first fluid supply, the first fluid volume suppling fluid to a plurality of first inlets, one or more of the plurality of first inlets to each supply one of a plurality of conical mixing volumes at or towards a base thereof, d. a second fluid volume, located within the cassette, supplied by the second fluid supply, the second fluid volume suppling fluid to a plurality of second inlets, one or more of the plurality of second inlets to each supply one of the plurality of conical mixing volumes at or towards a base thereof, upstream of the first inlets, the second inlets located upstream of the first inlets, wherein the variation in the relative flow rates between the first fluid supply, and the second fluid supply, causes a variation in fluid output from a single outlet of the conical mixing volume at a peak thereof, the outlet being external to the cassette.
49. The kit of parts of claim 48 wherein the kit includes mountings or fixings for the spray head to a flexible or rigid conduit for the supply of fluid.
50. A spray head as described herein with reference to any one or more of the accompanying drawings.
51. A cassette for a s pray head as described herein with reference to any one or more of the accompanying drawings.
52. A shower with a spray head as described herein with reference to any one or more of the accompanying drawings.
53. A kit of parts as described herein with reference to any one or more of the accompanying drawings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0084] Preferred forms of the present invention will now be described with reference to the accompanying drawings in which;
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DETAILED DESCRIPTION OF THE INVENTION
[0112] Preferred embodiments will now be described with reference to
[0113] The spray head 1 as shown in
[0114] The supply of fluid is preferably already mixed to the desired temperature and pressure or flow rate prior to arriving at the spray head.
[0115] One purpose of the spray head 1 is to vary the final output of the fluid to a user, so the user can choose the best flow of fluid, for example water, from the spray head. For example the user may want a very light spray or mist, or may desire a heavier flow such as to wash their hair or remove other cleansing products.
[0116] The spray head 1 has a control 11 as shown, which in the preferred form slides along the main axis of the body 3. The details of the function of the control 11 will be described shortly, but in summary moving the control 11 will vary the output of the spray 33 of the spray head 1.
[0117] Also shown in the head 2 is a plurality of outlets 7, in the example shown these are arranged in a series of concentric circles. However, the outlets 7 may be arranged in any desired pattern, including, but not limited to a row, or rows of straight lines, square, rectangular, triangular or whatever form is desired.
[0118] Also, while the head 2 as shown is a circular form, it also may take any shape as desired, including, but not limited to, multisided, hollow through its centre, or any other form as desired.
[0119] The path of the supply of fluid 5 into the body 3 via the connection 4 is shown in
[0120] The sliding valve 12 in the embodiment shown has a valve body 13, which the control 11 slides along the main axis of the body 3. The fluid exits the valve body 13 through the valve aperture 14. Shown in
[0121] The sliding valve body 13 has at least one seal 32 towards the lower end, and preferably a seal at the upper end also, to ensure water tightness, yet allow the valve body 13 to slide easily. In the embodiment shown these are lip seals 32. The control 11, seals 32, and valve body 13 are contained within a housing 34 which in singular or multipart form can slide into the body and be retained there. This allows for ease of assembly as well as replacement and maintenance. The housing and its assembly may slide in from either end, as necessary, of the body 3. A cap 36 covers the end of the body 3 distal from the connection 4.
[0122] In the preferred form, as shown in
[0123] Another way of achieving the pressure balancing is to adjust the clearance between the fluid divider 15 and the valve body 13. In yet another way is to remove the top lip seal 32 (farthest from the inlet of the fluid supply 5) to allow a portion of fluid to always flow to the second supply. This is possible as the top lip seal 32 can be optional in that it only seals between the two fluid supplies and not to the outside of the spray head. In this way the level of spray adjustment can be tuned by the size and shape of the valve aperture 14, the clearance between the fluid divider 15 and the valve body 13 and the presence (or not) of the top lip seal 32.
[0124] The ability to define and tune the adjustment range of the spray is achieved by allowing a defined amount of water to always flow to the second supply. This controls how fine the spray goes at maximum adjustmentmore flow to the second supply makes it less fine and vice versa. If the two flows are completely separated then the spray would be too fine at full adjustment
[0125] Shown in
[0126] Shown in
[0127] In the preferred form shown, the recesses are apertures through the periphery of the head 2, such that the clips 38 can engage in them. The connection ring 30, can also clip separately into place to form a trim.
[0128] In another form the recesses 39 may be apertures through the periphery of the head 2, such that the clips 38 extend partially beyond the periphery surface of the head 2 when engaged in the recesses 39.
[0129] The connection ring 30, may be able to rotate, or prevented substantially from doing so by friction, or may have abutment portions in the ring that engage or otherwise to prevent rotation. In this embodiment the connection ring 30 is largely for aesthetics, but also covers the join between the cassette 37 and the head 2, and smooths the assembly. By covering joins and part lines it also helps prevent build-up of scale or dirt, and aids in resisting the pressure on the clips.
[0130] The first fluid supply 23 pathway and second fluid supply 24 pathway from the body 3 and head 2 can also be seen in
[0131] The cassette may be supplied as a standalone item that is sold separately to convert other spray heads, or as a maintenance item to replace a worn, faulty, or blocked cassette 37.
[0132] Visible in
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[0135] Common to all the components of the cassette is a flattened bottom portion 47, which helps register the cassette and components in the head 2.
[0136] Shown in
[0137] The conical mixing volumes have first inlets 8 (as channels 27) and second inlets 10 (as inlet apertures 54) at or near their base 17, and the outlet 7 near the peak 18. In this way the interior of the conical mixing volume 6 tapers and reduces in size as the fluid moves from the inlets 8, 10 to the outlet 7, as seen in
[0138] In the preferred form the outlet 7 extends as a tube for a short length as seen in
[0139] The connecting material between the volumes 6, lies at least in part below the base 17 and above the peak 18 of the conical mixing volumes 6, such that the front, or external surface has the exterior of the conical mixing volumes 6 extending therethrough. The plate 19 also has the fastener apertures 44 to allow passage therethrough of the fastener 43 to engage the bosses 45. Clear in
[0140] The backside or interior of the conical volume plate 19 is shown in
[0141] Shown in
[0142] Therefore an increase of the first fluid supply relative to the second fluid supply creates a stronger jet at the first inlets 8 to the conical mixing volumes 6. The interior periphery of the plate 19 seals to the exterior periphery of the top plate 20, as seen in
[0143] Shown in
[0144] Each inlet portion 48 has between 1 and 8 second inlets 10, and in the preferred form shown there are 4 second inlets 10. The second inlets 10 are fed from a second fluid volume 26 which is defined between the back of the top plate 20 and the front of the cover plate 22. The second fluid volume 26 is fed by the second fluid supply as it varies under control of the sliding valve 12, fluid divider 15 and valve aperture 14. The periphery of the top plate 20 back surface seals on against the front surface periphery of the cover plate 22, as seen in
[0145] The configuration of four inlet apertures, as seen for example in
[0146] This may be due to the fact the centre of the spinning water in the conical mixing volume 6 has a low velocity so it is easily made turbulent by a single jet coming from the second inlet 10, whereas four apertures around the perimeter release water under lower pressure, but similar volume to the fastest moving part of the spinning water so the effect is more gradual.
[0147] This along with the extended tube for the outlet 7 reduce the size of the resultant spray cone and give a more tidy, focused spray.
[0148] The cover plate 22 is shown in front view and rear view in
[0149] A further, or second variation of the spray head 1 for use in a shower or similar is shown in
[0150] While the spreay head 1 has been discussed here as connected to a shower flex and may be connected to a shower rail in know ways, it may also be mounted in other ways. For example rather than by a flexible hose, it could be directly plumbed to a supply of fluid, whether in front or behind a wall or ceiling, and could be rigidly connected, or could be on an angularly adjustable mount.
[0151] Also the sliding valve, or its actuation, may be distanced from the spray head 1. For example, if the spray head 1 is mounted overhead for example from a ceiling, then the sliding valve, or control therefor, could be mounted on a wall, fluid supply rail, or similar at a level reachable by the user.
[0152] The foregoing description of the invention includes preferred forms thereof. Modifications may be made thereto without departing from the scope of the invention.