ARTHROSCOPIC DEVICES AND METHODS
20200222108 ยท 2020-07-16
Assignee
Inventors
Cpc classification
A61B18/148
HUMAN NECESSITIES
A61B2018/1497
HUMAN NECESSITIES
A61B2018/00583
HUMAN NECESSITIES
A61B17/320016
HUMAN NECESSITIES
A61B17/32002
HUMAN NECESSITIES
International classification
Abstract
An arthroscopic tissue resecting probe includes an elongated shaft having outer and inner sleeves which are formed from an electrically conductive material extending about an axis to a working end. Outer and inner resecting windows are formed in the sleeves in the working end. The working end includes a ceramic body having a collar portion extending fully around a region of the outer sleeve proximal to outer resecting window. A radiofrequency (RF) electrode is disposed on an outer surface of the ceramic body and is spaced-apart from the outer resecting window.
Claims
1. An arthroscopic tissue resecting probe, comprising: an elongated shaft comprising outer and inner sleeves of an electrically conductive material extending about a longitudinal axis to a working end, the sleeves configured with respective outer and inner windows in the working end; a ceramic body disposed at the working end; an electrode carried by the ceramic body; wherein an edge of the electrode closest to a window edge is spaced apart by a radial angle of at least 10.
2. The arthroscopic tissue resecting probe of claim 1, wherein the edge of the electrode is spaced apart from the window edge by at least 20.
3. The arthroscopic tissue resecting probe of claim 1, wherein the edges of electrode are spaced apart at least 0.010 from edges of the outer window.
4. The arthroscopic tissue resecting probe of claim 1, wherein the edges of electrode are spaced apart at least 0.015 from edges of the outer window.
5. The arthroscopic tissue resecting probe of claim 1, wherein the electrode has a width of at least 0.05 between lateral edges thereof.
6. The arthroscopic tissue resecting probe of claim 1, wherein the electrode has a width measured in a radial angle of at least at least 15.
7. The arthroscopic tissue resecting probe of claim 1, wherein the electrode has a width measured in a radial angle of at least at least 25.
8. The arthroscopic tissue resecting probe of claim 1, wherein the shaft has an insertion profile with a maximum cross-section of less than 6.5 mm.
9. The arthroscopic tissue resecting probe of claim 1, wherein the shaft has an insertion profile with a maximum cross-section of less than 5.5 mm.
10. The arthroscopic tissue resecting probe of claim 1, wherein a surface of the electrode extending axially is generally parallel to said longitudinal axis.
11. The arthroscopic tissue resecting probe of claim 1, wherein the ceramic body has a proximal collar portion extending in 360 around outer sleeve proximal to outer window.
12. The arthroscopic tissue resecting probe of claim 11, wherein said collar portion has an axial length of at least 0.020.
13. The arthroscopic tissue resecting probe of claim 11, wherein said collar portion has an axial length of at least 0.050, at least 0.10 or at least 0.150.
14. The arthroscopic tissue resecting probe of claim 1, wherein the ceramic body has a wall thickness of at least 0.010.
15. The arthroscopic tissue resecting probe of claim 11, wherein the ceramic body is carried at a distal end of the outer sleeve.
16. The arthroscopic tissue resecting probe of claim 1, further comprising a negative pressure source communicating with a passageway in the inner sleeve wherein the ratio of the cross-section of said passageway relative to the insertion profile cross-section is at least 0.5:1, at least 0.6:1 or at least 0.7:1.
17. The arthroscopic tissue resecting probe of claim 1, wherein the electrode comprises an exposed surface portion and an anchor shaft portion disposed in an axial bore in the ceramic body.
18. The arthroscopic tissue resecting probe of claim 17, wherein the anchor shaft portion has a mean cross sectional dimension of at least 0.005.
19. The arthroscopic tissue resecting probe of claim 17, wherein the electrode is configured with first and second anchor shaft portions disposed in respective first and second axial bores in the ceramic body.
20. An arthroscopic device comprising: an elongated shaft assembly extending about an axis and having an insertion profile with a cross-sectional dimension of less than 6.5 mm; wherein the shaft assembly comprises (i) an outer sleeve extending to a distal end with a first window; (ii) a co-axial, rotatable inner sleeve with a distal end having a second window communicating with a tissue extraction channel therein; and wherein the distal end of the shaft assembly includes a ceramic body that carries an electrode; wherein the electrode has a thickness of at least 0.003 and a surface area of at least 0.009 in.sup.2; and wherein the electrode is spaced apart at least 0.010 from a conductive portion of the outer sleeve by the ceramic body.
21. The arthroscopic device of claim 20, wherein the electrode is spaced apart from a conductive portion of the shaft assembly by a radial angle of at least 10.
22. The arthroscopic device of claim 20, wherein the electrode is spaced apart from a conductive portion of the shaft assembly by a radial angle of at least 20.
23. The arthroscopic device of claim 20, wherein the electrode has a width of at least 0.05.
24. The arthroscopic device of claim 20, wherein the electrode has a width measured in a radial angle of at least at least 15.
25. The arthroscopic device of claim 20, wherein the shaft assembly has an insertion profile with a cross-sectional dimension of less than 6.5 mm.
26. An arthroscopic RF device for operating in a saline environment, comprising: an elongate sleeve extending about an axis to a distal dielectric body; an electrode carried by the dielectric body connected to an RF source having operating parameters for generating a tissue-ablating plasma around the electrode in a saline environment; wherein the electrode comprises an exposed surface portion and an anchor portion positioned in an anchoring bore in the dielectric body where the cross-section of the anchor portion has a sufficiently tight fit in the cross-section of the anchoring bore to prevent plasma formation around the anchor portion in the anchoring bore.
27. The arthroscopic RF device of claim 26, where a gap dimension between a surface of the anchor portion and the anchoring bore is 0.005 or less.
28. The arthroscopic RF device of claim 27, where the portion of the anchor portion and bore having said gap dimension has a length of at least 0.020.
29. The arthroscopic probe of claim 28, wherein the exposed surface portion is cantilevered from the anchoring bore at least 0.04 over a portion of the ceramic body.
30. The arthroscopic probe of claim 29, wherein the exposed surface portion is cantilevered over an aperture in the ceramic body that communicates with a passageway in the shaft that is coupled to a negative pressure source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Various embodiments of the present invention will now be discussed with reference to the appended drawings. It should be appreciated that the drawings depict only typical embodiments of the invention and are therefore not to be considered limiting in scope.
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DETAILED DESCRIPTION OF THE INVENTION
[0033] The present invention relates to arthroscopic shavers, tissue cutting devices and related methods of use. Several variations of the invention will now be described to provide an overall understanding of the principles of the form, function and methods of use of the devices disclosed herein. In general, the present disclosure provides for variations of arthroscopic tools adapted for cutting soft tissue and for RF ablation and/or coagulation. The arthroscopic tools are typically disposable and are configured for detachable coupling to a non-disposable handpiece that carries a motor drive component. This description of the general principles of this invention is not meant to limit the inventive concepts in the appended claims.
[0034] In one variation shown in
[0035] In one aspect, the probe 100 has a working end 115 that carries a high-speed rotating cutter that is configured for mechanical tissue cutting in many arthroscopic surgical applications, including but not limited to cutting tissue in shoulders, knees, hips, wrists, ankles and the spine. Further, the probe includes a bi-polar electrode arrangement for ablating tissue with plasma in a saline environment as is known in the art. Referring to
[0036] In
[0037] More in particular, referring to
[0038] In one aspect of the invention referring to
[0039] In general, an arthroscopic probe of corresponding to invention consists of an elongated shaft comprising outer and inner sleeves, 120 and 122, of an electrically conductive material extending about an axis 112 to a working end 115, the sleeves configured with respective outer and inner resecting windows in the working end, a ceramic body 125 of the working end having a collar portion 155 extending in 360 around a region of the outer sleeve 120 proximal to the outer resecting window 128, and an RF electrode 140 disposed on an outer surface of the ceramic body spaced apart from the outer resecting window. In one variation, the collar portion 155 has an axial length of at least 0.020, at least 0.050, at least 0.100, at least 0.150 or at least 0.200.
[0040] Further, the arthroscopic probe 100 has a distal ceramic housing 125 with the collar portion 155 as described above wherein the wall thickness of the ceramic collar 155 surrounding the outer sleeve 120 is at least 0.005, at least 0.010 or at least 0.015. The thickness of the ceramic body 125 is at least 0.010, at least 0.012 or at least 0.020 around the interior bore carrying the inner sleeve 122.
[0041] Further, still referring to
[0042] In another aspect of the invention, the ceramic body 125 is fabricated such that the window 126 therein has small radiuses or chamfers 156 in the window edges (
[0043] In another aspect of the invention, the bore or passageway 165 in inner sleeve 122 that communicates with negative pressure source 105A is relatively large relative to the insertion profile C of the working end 115 (see
[0044]
[0045]
[0046] Now turning to
[0047] A separate metal pin 180 for securing the electrode is provided for insertion into a receiving bore 182 in the ceramic body 125 as can be seen in
[0048] Still referring to
[0049]
[0050] In general, an arthroscopic probe of the invention comprises an elongated shaft including outer and inner sleeves of an electrically conductive material extending about an axis to a working end of the shaft, the outer and sleeves configured with respective outer and inner resecting windows in the working end, a ceramic body carried by the outer sleeve at the working end, and an RF electrode disposed on the ceramic body wherein the RF electrode comprises an active surface portion and an anchor shaft portion disposed in an axial channel in the ceramic body configured to secure the RF electrode in the ceramic body. In one variation, the active surface portion of the electrode is cantilevered from the axial channel by at least 0.040 over a portion of the ceramic body. In a variation, the active surface portion of the electrode is cantilevered over an aperture in the ceramic body that communicates with a passageway in the shaft that is coupled to a negative pressure source.
[0051] In another aspect of the invention referring to
[0052] In general, an arthroscopic RF device of the invention for operating in a saline environment comprises an elongate sleeve extending about an axis to a distal dielectric body, an electrode carried by the dielectric body connected to an RF source having operating parameters for generating a tissue-ablating plasma around the electrode in the saline environment, wherein the electrode comprises an exposed surface portion and an anchor portion positioned in an anchoring bore in the dielectric body and wherein the cross section of the anchor portion is sufficiently tightly fitted in the cross section of the anchoring bore to prevent plasma formation around the anchor portion in the anchoring bore. Further, the portion of anchor portion 192 in the bore 190 with the tight gap dimension has a length of at least 0.020.
[0053] In another aspect of the invention, as can be seen in
[0054] In general, an arthroscopic RF device for operating in a saline environment comprises an elongate sleeve extending about an axis to a distal dielectric body, an electrode carried by the dielectric body connected to an RF source having operating parameters for generating a tissue-ablating plasma around the electrode in the saline environment, a rotatable member with a distal cutter rotatably disposed in sleeve, and an aperture in the dielectric body that communicates with a passageway in device coupled to a negative pressure source wherein the electrode prior to use has an exposed surface portion that extends partly across the aperture and thereby partly occludes the aperture. In one variation, the electrode prior to use occludes less than 80% of the aperture. In other variations, the electrode prior to use occludes less than 70% of the aperture, less than 60% of the aperture or less than 50% of the aperture. Further, the exposed surface portion of the electrode has a non-linear edge that extends partly across the aperture, which in one variation the electrode has a v-shape in the edge that extends partly across the aperture. In another variation, the electrode has a plurality of v-shapes in the edge that extends partly across the aperture.
[0055] In another variation, an arthroscopic device with the invention comprises an elongated shaft assembly have an insertion profile having a cross-sectional dimension, the shaft assembly comprising (i) an outer sleeve extending to a working end with a first window, (ii) an inner sleeve rotationally disposed in the outer sleeve with a second window communicating with a tissue extraction channel therein, and (iii) a ceramic body affixed to the outer sleeve and an electrode carried by the ceramic body wherein the electrode has a thickness of at least 0.003 and a surface area of at least 0.009 in.sup.2 and wherein the electrode is spaced apart from the conductive outer sleeve by a ceramic body by at least 0.010. In this variation, the electrode comprises a surface portion and an anchor portion, wherein the anchor portion is disposed in an anchoring channel in the ceramic body per housing where the gap between surfaces of the anchor portion and anchoring channel is sufficiently small so as to choke plasma formation around said anchor portion.
[0056] Although particular embodiments of the present invention have been described above in detail, it will be understood that this description is merely for purposes of illustration and the above description of the invention is not exhaustive. Specific features of the invention are shown in some drawings and not in others, and this is for convenience only and any feature may be combined with another in accordance with the invention. A number of variations and alternatives will be apparent to one having ordinary skills in the art. Such alternatives and variations are intended to be included within the scope of the claims. Particular features that are presented in dependent claims can be combined and fall within the scope of the invention. The invention also encompasses embodiments as if dependent claims were alternatively written in a multiple dependent claim format with reference to other independent claims.
[0057] Other variations are within the spirit of the present invention. Thus, while the invention is susceptible to various modifications and alternative constructions, certain illustrated embodiments thereof are shown in the drawings and have been described above in detail. It should be understood, however, that there is no intention to limit the invention to the specific form or forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention, as defined in the appended claims.
[0058] The use of the terms a and an and the and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms comprising, having, including, and containing are to be construed as open-ended terms (i.e., meaning including, but not limited to,) unless otherwise noted. The term connected is to be construed as partly or wholly contained within, attached to, or joined together, even if there is something intervening. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., such as) provided herein, is intended merely to better illuminate embodiments of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
[0059] Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
[0060] All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.