Modified Polyvinylchloride Surface with Antibacterial and Antifouling Functions
20200221697 ยท 2020-07-16
Assignee
Inventors
Cpc classification
A61L29/041
HUMAN NECESSITIES
C08L39/06
CHEMISTRY; METALLURGY
A61L31/048
HUMAN NECESSITIES
A61L27/16
HUMAN NECESSITIES
A61L29/041
HUMAN NECESSITIES
A61L2400/18
HUMAN NECESSITIES
A61L31/048
HUMAN NECESSITIES
A61L29/16
HUMAN NECESSITIES
A61L31/16
HUMAN NECESSITIES
C08F220/36
CHEMISTRY; METALLURGY
C09D139/06
CHEMISTRY; METALLURGY
A61L27/16
HUMAN NECESSITIES
C08L27/06
CHEMISTRY; METALLURGY
A61L27/54
HUMAN NECESSITIES
C08L39/06
CHEMISTRY; METALLURGY
C08F224/00
CHEMISTRY; METALLURGY
C08L27/06
CHEMISTRY; METALLURGY
A61L2300/404
HUMAN NECESSITIES
C08F220/36
CHEMISTRY; METALLURGY
International classification
C08F224/00
CHEMISTRY; METALLURGY
Abstract
Disclosed are materials having an antifouling and a biocidal property. The materials include a polyvinylchloride plastic covalently linked to a polymer, where the polymer includes an antifouling component and a biocidal component.
Claims
1. A material having an antifouling and a biocidal property, the material comprising a polyvinylchloride plastic covalently linked to a polymer, where the polymer comprises an antifouling component and a biocidal component.
2. A material according to claim 1, where the polymer further comprises a coupling component.
3. A material according to claim 2, where the coupling component is N-succinicmidyl acrylate.
4. A material according to claim 1, where the antifouling component of the polymer is N-vinylpyrrolidone.
5. A material according to claim 1, where the biocidal component of the polymer exerts an antibacterial effect.
6. A material according to claim 1, where the biocidal component of the polymer exerts an antibacterial effect against a bacterium selected from the group consisting of P. aeruginosa and S. aureus.
7. A material according to claim 1, where the biocidal component of the polymer comprises 5-acryloylethyleneglycol-3-4-dichloro-2(5H)-furanone.
8. A material according to claim 1, where a molar ratio of the antifouling agent to the biocidal component is from about 87:5 to about 72:20.
9. A material according to claim 1, where a molar ratio of the antifouling component to the biocidal component to the coupling component is from about 87:5:8 to about 72:20:8.
10. A medical device comprising a surface material, where the surface material has an antifouling and a biocidal property, the surface material comprising a polyvinylchloride plastic covalently linked to a polymer, where the polymer comprises an antifouling component and a biocidal component.
11. A medical device according to claim 10, where the polymer further comprises a coupling component.
12. A medical device according to claim 11, where the coupling component is N-succinicmidyl acrylate.
13. A medical device according to claim 10, where the antifouling component of the polymer is N-vinylpyrrolidone.
14. A material according to claim 10, where the biocidal component of the polymer exerts an antibacterial effect.
15. A material according to claim 14, where the biocidal component of the polymer exerts an antibacterial effect against a bacterium selected from the group consisting of P. aeruginosa and S. aureus.
16. A medical device according to claim 10, where the biocidal component of the polymer comprises 5-acryloylethyleneglycol-3-4-dichloro-2(5H)-furanone.
17. A medical device according to claim 10, where a molar ratio of the antifouling agent to the biocidal component is from about 87:5 to about 72:20.
18. A medical device according to claim 10, where a molar ratio of the antifouling component to the biocidal component to the coupling component is from about 87:5:8 to about 72:20:8.
19. A polymer having the structure: ##STR00002## where x, y and z are integers between 1 and 10,000.
20. A polymer according to claim 19, where z=8.
21. A polymer according to claim 19, where the polymer is covalently linked to polyvinylchloride.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The patent or application file contains at least one drawing executed in color. Copies of this patent or paten application publication with color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016] One embodiment of the invention is a material having an antifouling and a biocidal property. The material includes a polyvinylchloride plastic covalently linked to a polymer, where the polymer includes an antifouling component and a biocidal component. The polymer may also include a coupling component. The coupling component may be N-succinicmidyl acrylate. The antifouling component of the polymer may be N-vinylpyrrolidone. The biocidal component of the polymer may exert an antibacterial effect, and the antibacterial effect may be exerted against a bacterium selected from the group consisting of P. aeruginosa and S. aureus. The biocidal component of the polymer may include 5-acryloylethyleneglycol-3-4-dichloro-2(5H)-furanone. The molar ratio of the antifouling agent to the biocidal component may be from about 87:5 to about 72:20. The molar ratio of the antifouling component to the biocidal component to the coupling component may be from about 87:5:8 to about 72:20:8.
[0017] A further embodiment of the invention is a medical device that includes a surface material, where the surface material has an antifouling and a biocidal property. The surface material includes a polyvinylchloride plastic covalently linked to a polymer, where the polymer includes an antifouling component and a biocidal component. The polymer may further include a coupling component. The coupling component may be N-succinicmidyl acrylate. The antifouling component of the polymer may be N-vinylpyrrolidone. The biocidal component of the polymer exerts an antibacterial effect. The biocidal component of the polymer may exert an antibacterial effect against a bacterium selected from the group consisting of P. aeruginosa and S. aureus. The biocidal component of the polymer may include 5-acryloylethyleneglycol-3-4-dichloro-2(5H)-furanone. The molar ratio of the antifouling agent to the biocidal component may be from about 87:5 to about 72:20. The molar ratio of the antifouling component to the biocidal component to the coupling component may be from about 87:5:8 to about 72:20:8.
[0018] Yet another embodiment of the invention is a polymer having the structure:
##STR00001##
where x, y and z are integers between 1 and 10,000. In the polymer, z may equal 8. The polymer may be covalently linked to polyvinylchloride.
[0019] Acryloyl chloride, N-hydroxysuccinimide, triethylamine, 4-methoxyphenol, 2-hydroxyethyl acrylate, 3,4-dichloro-5-hydroxy-2(5H)-furanone, p-toluenesulfonic acid, toluene, 4-methoxyphenol, sodium azide, tetrabutylammonium bromide, 1,6-diisocyanatohexane, propargyl alcohol, dibutyltin dilaurate, 2,2-azobisisobutyronitrile, N-vinylpyrrolidone (NVP), poly(ethyleneimine) (PEI), tetrahydrofuran, dimethylformamide, diethyl ether, copper sulfate, sodium ascorbate, sodium chloride, anhydrous magnesium sulfate and sodium bicarbonate were used as received from Sigma-Aldrich Co. (Milwaukee, Wis.) without further purifications. Polyvinylchloride (PVC) sheet (0.5 mm thick) was received from Interstate Plastics (Sacramento, Calif.).
[0020] Synthesis of functional antibacterial hydrophilic polymer was carried out in three steps, i.e., synthesis of N-succinimidyl acrylate (SA), synthesis of 5-acryloylethyleneglycol-3,4-dichloro-2(5H)-furanone (ADCF) and synthesis of poly(NVP-ADCF-SA) or PVDCS.
[0021] SA synthesis: Acryloyl chloride (0.1 mol) was slowly added to a solution containing N-hydroxysuccinimide (0.1 mol), triethylamine (0.1 mol), 4-methoxyphenol (0.1 mol % of triethylamine) and tetrahydrofuran. The reaction was conducted at 23 C. for 24 h and the by-product triethylamine-hydrogen chloride was filtered. The product, a white solid, was recovered after removing tetrahydrofuran with a rotary evaporator and drying in vacuo.
[0022] ADCF synthesis: A mixture of 3,4-dichloro-5-hydroxy-2(5H)-furanone (0.1 mol), 2-hydroxyethyl acrylate (0.12 mol), 4-methoxyphenol (0.1 mol %), toluene and p-toluenesulfonic acid (2 mol %) was refluxed at 100-110 C. for 3-4 h. After toluene was removed via the rotary evaporator, the recovered crude product ADCF was dissolved in diethyl ether, washed with saturated sodium bicarbonate solution, brine and distilled water, and dried with anhydrous magnesium sulfate, followed by removing solvent by the rotary evaporator.
[0023] PVDCS synthesis: 2,2-azobisisobutyronitrile (1% by mole) was added to a solution containing N-vinylpyrrolidone, ADCF and SA at a molar ratio of 87/2/8, 82/10/8, 77/15/8 or 72/20/8 in N,N-dimethylformamide. After the reaction was carried out under a N.sub.2 blanket at 64 C. for 24 h, the PVDCS polymer was purified with diethyl ether and dried in vacuo. The scheme for synthesis is shown in
[0024] Polyvinylchloride (PVC) sheet was cut into 7-mm diameter disks. Then disks were placed in a container with sodium azide (20%, w/v), tetrabutylammonium bromide (2% w/v) and 10 ml distilled water with stirring. After running the reaction at 80 C. for 7 h, the disks were washed three times with distilled water (formation of PVC with azido groups: PVCN3), followed by placing them in a container with propargyl alcohol (16%), copper sulfate (2%), tetrabutylammonium bromide (1%), sodium ascorbate (0.5%) and distilled water (15 ml). The reaction was conducted at 50 C. for 3 h and then the disks were washed three times with distilled water, resulting in the disks having hydroxyl groups on the surfaces (formation of PVC with hydroxyl groups: PVCPA). The modified PVC disks were then placed in a container with 1,6-diisocyanatohexane (20%), dibutyltin dilaurate (1%) and hexane (10 ml) with stirring. After running the reaction at 40 C. for 1.5 h, the disks were washed three times with hexane (formation of PVC with isocyanate groups: PVCNCO), followed by placing them in a container with 5% PEI solution. After coating at 23 C. overnight, the disks were washed three times with distilled water (formation of PVC coated with PEI having amino groups on the surface: PVCPEI) and then dried in an oven. Finally the antibacterial and hydrophilic PVDCS polymer was coated onto the PVCPEI surface. Briefly, 10% (wt/wt) of the synthesized PVDCS in distilled water was added to a solution containing buffer (pH=8.5) and acetone (1:1 v/v). Then the amine-modified PVC disks were added upon dissolution of the polymer. The reaction was conducted at 24 C. for 30 min, followed by washing the modified disks three times with distilled water before evaluation. The scheme for modification is shown in
[0025] The synthesized polymer and surface-modified disks were characterized and evaluated with Fourier transform-infrared (FT-IR) spectroscopy. The surface functional groups of the modified PVC were characterized with attenuated total reflectance FT-IR. FT-IR spectra were acquired on a FT-IR spectrometer (Mattson Research Series FT/IR1000, Madison, Wis.).
[0026] NIH-3T3 mouse fibroblasts were cultured in high glucose Dulbecco's Modified Eagle Medium (DMEM, Lonza) supplemented with 10% fetal bovine serum (FBS, Invitrogen), 5 mg/ml penicillin and 5 mg/ml streptomycin (Invitrogen Inc., Singapore). After maintaining at 37 C. under a humidified atmosphere of 5% CO.sub.2 for 24 h, the cells were harvested from the culture flask by the addition of a 5.3 mM trypsin-EDTA (ThermoFisher Scientific) solution in PBS and centrifuged at 1200 rpm for 3 min, followed by removing trypsin and re-suspending the cell pellets in DMEM medium supplemented with 10% FBS to a density of 510.sup.4 cells/mL. The formed cell suspension (1 mL) was then added to each well containing the disk specimen in a 24-well plate and cultured for 48 h, before the disk was washed with PBS to remove non-adherent cells. The cells attached to the disk were harvested by the addition of trypsin, followed by counting and imaging with an inverted microscope (Nikon Ti-E, Melville, N.Y.). Triplicate samples were used to obtain a mean value for each material.
[0027] The bacterial adhesion test was conducted following slightly modified published protocols as follows. Colonies of bacteria were suspended in 5 mL of tryptic soy broth, supplemented with 1% sucrose, to form a suspension with 10.sup.8 CFU/mL of bacteria and cultured for 24 h. P. aeruginosa, S. aureus and E. coli were assessed. After washing with 70% ethanol for 10 s and sterile water three times, the disk specimen was incubated with bacteria in tryptic soy broth at 37 C. for 24 h under 5% CO.sub.2. Then the disk was rinsed with sterile PBS and de-ionized water to remove non-adherent bacteria. The adhered bacteria were eluted from the surfaces by ultrasonic treatment in 1 ml sterile PBS for 10 min. Bacterial CFU was enumerated by agar plate counts. Data represent a mean value for each material based on triplicate samples.
[0028] The bacterial viability test was carried out by suspending bacterial colonies in 5 mL of tryptic soy broth, supplemented with 1% sucrose, to form a suspension with 10.sup.8 CFU/mL of bacteria and incubated for 24 h. Both P. aeruginosa and S. aureus were assessed. The disk specimen was sterilized with 70% ethanol for 10 s and incubated with the bacterial suspension in tryptic soy broth at 37 C. for 48 h under 5% CO.sub.2. To 1 mL of the above bacterial suspension, 3 L of a green/red (1:1 v/v) dye mixture (LIVE/DEAD BacLight bacterial viability kit L7007, Molecular Probes, Inc., Eugene, Oreg., USA) was added, followed by vortexing for 10 s, sonicating for 10 s, vortexing for another 10 s and keeping in dark for about 15 min before analysis. Then, 20 L of the stained bacterial suspension was added onto a glass slide and viable bacteria (green) were imaged with an inverted fluorescence microscope (EVOS FL, AMG, Mill Creek, Wash., USA). A bacteria suspension without disks was used as control and viable bacteria counts from the suspension were used as 100%. Viability was analyzed by counting from the recorded images. Triplicate samples were used to obtain a mean value for each material.
[0029] One-way analysis of variance (ANOVA) with the post hoc Tukey-Kramer multiple-range test was used to determine significant differences of each measured property or activity among the materials in each group. A level of =0.05 was used for statistical significance.
[0030]
[0031]
[0032] The medical devices used in cardiovascular applications require minimum microbial adhesion and low cell attachment. To achieve this, the surface was coated by using a newly prepared polymer containing both hydrophilic and antibacterial moieties, which not only can prevent mammalian cell adhesion but also reduce or prevent bacteria from infection. A simple and effective coupling technique was applied that has been broadly applied for protein coupling, i.e., coupling carboxyl with primary amino groups in water at pH=8.0 with N-hydroxysuccinimide.
[0033] Medical device-associated microbial infections are a significant problem associated with device implantation. These infections are associated with almost each type of medical device. Affected medical devices include, but are not limited to, catheters, vascular grafts and ureteral stents. Killing or inhibiting bacteria by touch or simple contact has attracted special attention recently. Quaternary ammonium salts and their derivatives, due to their potent antimicrobial functions, are used for a number of biomedical and pharmaceutical applications. These materials have shown capability of inhibiting and/or killing those bacteria that demonstrate resistance to cationic antibacterial compounds. However, these potent compounds have also shown some weakness while interacting with proteins such as human saliva. For example, oral saliva can significantly and negatively affect the antibacterial activity of these compounds. This undesirable result has been attributed to electrostatic interactions between these quaternary ammonium salts and proteins in saliva.
[0034] Furanone-containing antimicrobial compounds have been reported to show a broad spectrum of biological and physiological properties including but not limited to antibiotic, antitumor, haemorrhagic and insecticidal activities. 3,4-dichloro-5-hydroxy-2(5H)-furanone-containing polymer-composed dental composites have been found effective in inhibiting the growth of the oral bacterium Streptococcus mutans. The present invention introduces 3,4-dichloro-5-hydroxy-2(5H)-furanone through a polymerizable molecule 2-hydroxyethyl methacrylate via a covalent bond linkage into the hydrophilic PVDCS, covalently link the PVDCS to the activated PVC surface. The attached polymer imparts significant antifouling and antibacterial properties to the modified surface.
[0035]
[0036]
[0037]
[0038]
[0039] The inventive PVDCS polymer-coated PVC surfaces demonstrated an attractive antifouling property with significantly decreased mammalian cell and bacterial adhesion. Meanwhile, the polymer-coated surfaces also exhibited the capability of not only inhibiting bacterial growth but also killing bacteria, which would enhance antimicrobial activity of PVC and may also reduce the risk to bacterial infection due to insufficient sterilization.
[0040] A novel antifouling and antibacterial polymer was synthesized and immobilized the polymer onto hydrophobic surface of polyvinylchloride. The modified surface not only exhibited significantly reduced cell adhesion with a 66-87% decrease to 3T3 fibroblast but also showed significantly decreased bacterial attachment with 69-87% and 52-74% decrease to P. aeruginosa and S. aureus, respectively, as compared to original PVC. Furthermore, the polymer-modified PVC surface demonstrated significant antibacterial functions by inhibiting bacteria growth with reduction of 75-84% to P. aeruginosa and 78-94% to S. aureus, as compared to original PVC and killing bacteria as well. This invention has the ability to prevent medical device-related infections or complications.
[0041] Various modifications and additions can be made to the embodiments disclosed herein without departing from the scope of the disclosure. For example, while the embodiments described above refer to particular features, the scope of this disclosure also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Thus, the scope of the present disclosure is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents.
[0042] All publications, patents and patent applications referenced herein are hereby incorporated by reference in their entirety for all purposes as if each such publication, patent or patent application had been individually indicated to be incorporated by reference.
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