Device and method for setting a press-in element
10710314 ยท 2020-07-14
Assignee
Inventors
Cpc classification
B29C66/93451
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7802
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8322
PERFORMING OPERATIONS; TRANSPORTING
B29C65/64
PERFORMING OPERATIONS; TRANSPORTING
F16B37/048
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/7394
PERFORMING OPERATIONS; TRANSPORTING
B29C66/474
PERFORMING OPERATIONS; TRANSPORTING
B29C66/72141
PERFORMING OPERATIONS; TRANSPORTING
B29C65/565
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7392
PERFORMING OPERATIONS; TRANSPORTING
B29C70/545
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/3002
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7844
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7212
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7841
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7212
PERFORMING OPERATIONS; TRANSPORTING
F16B4/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29L2031/737
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
F16B4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
F16B37/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device and a method are provided for setting a press-in element into a workpiece at a predetermined location. The device includes main body; a fixing unit, which is attached to the main body and which is designed to fix the workpiece; and a processing unit, which is attached to the main body and includes: a boring unit, which is designed to create a bore in the workpiece fixed by the fixing unit; and a pressing unit, which is designed to press a press-in element into the bore. The method fixes the workpiece; creates a bore in the workpiece; positions a press-in element over the bore; and presses the press-in element into the bore, wherein a single device is used to carry out the method.
Claims
1. A method for setting a press-in element into a workpiece formed of plastic or fiber composite material, the method comprising the steps of: fixing the workpiece; introducing a hole into the workpiece; positioning a press-in element over the hole introduced into the workpiece by a press-in unit; and pressing the press-in element into the hole by actuating the press-in unit such that a plunger of the press-in unit, with the press-in element accommodated on or in the plunger, is fed in a feed direction toward the hole, wherein the method is carried out via a single device that combines the preceding steps wherein the press-in element is held on or in the plunger of the press-in unit by an elastic element until the press-in element is pressed into the hole such that the press-in element is retained on or in the plunger of the press-in unit against action of inertia and shear forces.
2. The method according to claim 1, further comprising the step of: pretreating a processing surface at least in a region of the hole in the workpiece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(7) Exemplary embodiments of the invention are described below with reference to the attached drawings. In this case, the same constructional elements in the various figures are provided with the same designations in each case. Constructional elements and features, purposes and effects, which are described with reference to an exemplary embodiment, provided they are not expressly or obviously excluded, are to be assumed to be applicable in every other exemplary embodiment and are also deemed to be disclosed in relation to the respectively other exemplary embodiment, even if they are not expressly shown and/or described there. It is furthermore understood that the drawings are to be understood as being schematic and no limitations are to be gathered from them with regard to concrete dimensions or size ratios, unless these were to be expressly described as such.
(8) First, a method for setting a press-in element into a workpiece is described below, with reference to
(9) The hole 2 is introduced by use of a suitable drill with the aid of a drilling tool from a processing surface 1a of the workpiece 1 with a hole diameter d2 so that a mainly cylindrical inner surface or inner wall 2a of the hole 2 is produced.
(10) The drilling of plastics, especially fiber composite materials and especially such materials which have an increased brittleness, compared with drilling into metallic materials, requires the observance of particular drilling parameters and particular care when the drill penetrates the rear side of the workpiece. For example, plastics are particularly sensitive to high temperatures which can occur when drilling at high rotational speeds (more precisely, at a high circumferential speed at the outer edge or the outer surface of a drill) on account of frictional heat. Counted among the phenomena which can occur at an excessively high temperature are melting (especially in the case of thermoplastics), charring or vitrifying (especially in the case of duroplastics), as well as thermal stresses and volume changes associated therewith in the region of the inner wall 2a of the hole 2. With the occurrence of such phenomena, the observing of tolerances is made difficult, if not impossible, apart from a change of the material properties. It is therefore important to carry out the drilling process with a suitable tool and with coordination between rotational speed and feed speed in order to control the resulting frictional heat. Appertaining to the phenomena which are to be observed during the penetration of a workpiece rear side 1b are fraying, breaking away, which can reach into the surface of a workpiece side on the other side of the hole diameter (especially in the case of brittle materials such as duroplastics or epoxy resins), and also a delamination of last laminate layers (in the case of fiber composite materials). For this reason, a time-variable open-loop control of advancing force is also important for minimizing the aforesaid phenomena. In particular, a breaking away and charring of the hole edge on the workpiece rear side 1b can also be controlled by a suitable form of the drill used for introducing the hole. For example, a drill which has a centering point and a circumferential cutting edge corresponding to the hole diameter d2 can contribute to a cleaner hole edge on the workpiece rear side 1b. It can also be advantageous to reduce the feed speed (feed direction Z) upon reaching the workpiece rear side 1b in order to reduce the previously described disadvantageous phenomena. The reaching of the workpiece rear side 1b can detected by way of sensors or (in the case of manual feeding) by finger tip feel for example by a reduction of the advancing force at constant speed or with an increase of the feed speed with constant advancing force.
(11) In
(12) Different exemplary embodiments of the press-in element 3 are now described in more detail with reference to the representations in
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(18) Without limitation of the generality, the press-in element 3 shown in
(19) Referring back to
(20) During the pressing of the press-in element 3 into the workpiece 1, which is produced from CFK, precision of the positionally accurate pressing of the press-in element 3 into the hole 2 is particularly important since eccentric or angular misalignments of the press-in element 3 in relation to the hole 2, even in the case of the smallest degree of misalignment, can lead to damage on one side or spot damage to the inner surface 2a of the hole 2 (and/or of an outer surface of the main body 4 of the press-in element 3). Consequently, the effectiveness of the pressed connection between the inner surface 2a of the hole 2 and the outer surface of the cylindrical main body 4 of the press-in element 3 can be significantly reduced. For this reason, for carrying out the method steps shown in
(21) Such a device, which in the previously indicated manner intrinsically combines the functionalities of fixing the workpiece 1, introducing the hole 2 into the workpiece 1 and positioning and pressing the press-in element 3 into the hole 2, is described below with reference to the representation in
(22)
(23) According to the representation in
(24) The fixing unit 12 has a support element 14 and a clamping element 15. The support element 14 is fixedly attached on the basic body 8. The support element 14 in the depicted exemplary embodiment is designed as a bracket (also referred to as a clamping bracket) which grips behind the workpiece 1 from its rear side 1b. The clamping element 15 in the depicted exemplary embodiment is designed as a bracket (also referred to as a clamping jaw) which is displaceably mounted on the support element 14 and is movable in a clamping direction K by a drive device,not shown in detailand when in use clamps, and therefore fixes, the workpiece 1 from its processing side to the support element 14. The support element 14 and the clamping element 15 can have a recess which corresponds at least to the diameter of the hole or of the press-in element 3 or of a press-in tool. Alternatively, provision can also be made in each case for a pair of support elements 14 and a pair of clamping elements 15 which grip on both sides of the hole or of the processing point.
(25) The processing unit 10 has a drilling unit 16 and two press-in units 18 which are mounted on the tool holder 11 of the processing unit 10. The tool holder 11 in the depicted exemplary embodiment is designed as a rotatable head which is rotatably mounted in relation to the basic body 8 in a rotational direction R around a rotational axis which, with the workpiece 1 in a fixed state, extends parallel to the processing surface 1a of the workpiece 1 and by a drive devicenot shown in detailis movable in the rotational direction R. Each of the press-in units 18 has a guide part 19 which is fixedly accommodated (screwed in, secured by bolts, or the like) in the tool holder 11. In the guide part, a pressing part 20 (also to be referred to as a plunger 20) is movable along a pressing axis P and is axially movably mounted by means of a drive unitnot shown in detail. The pressing part 20 of each press-in unit 18 on its outer end has a formed part 21 which is adapted to a formed feature of a specific press-in element 3. In the case of a press-in element 3 with a through-hole according to
(26) Each of the feed units 9 is designed to feed press-in elements 3 of one type in each case so that they can be received from a respective press-in unit 18 having a formed part 21 which is adapted to the type of press-in element 3. In other words, the feed unit 9 on the right-hand side of the representation in
(27) The drilling unit 16 of the setting device 7, according to the representation in
(28) A computing unit (open-loop control device) 28 is also associated with the setting device 7 and is connected via a signal line 29 to the setting device 7 or respective drive units, possibly also to sensor elementsnot shown in detail. The computing unit 28 executes a previously stored program which controls the functions and processes, previously indicated with reference to
(29) In the depicted situation according to
(30) In the depicted situation according to
(31) By way of the suction device 13, which is provided on the setting device 7, drilling residues such as drilling dust, drilling particles, fiber pieces, workpiece fragments or the like are sucked up from the processing point during the drilling process.
(32) After that, the tool holder 11, by means of actuation by the computing unit 28, is rotated along the rotational direction R (by 90, since the drilling and the pressing axes B, P in the depicted exemplary embodiment are perpendicular to each other) so that that press-in unit 18 with the correct press-in element 3 is brought into its working position, according to the processing program, in which the pressing axis P extends perpendicularly onto the processing surface 1a of the workpiece 1 and meets the previously established processing point. (It is understood that the processing point can now no longer be visible since the hole 2 (
(33) After pressing in of the press-in element 3 by a press-in depth which is predetermined by the processing program, the pressing part 20 of the corresponding press-in unit 18 reverses, the possible lock is released and the tool holder 11 is again rotated into the rotational position shown in
(34) The invention was previously described based on preferred exemplary embodiments, embodiment variants, embodiment alternatives and modifications and illustrated in the figures. These descriptions and representations are purely schematic and do not limit the extent of protection of the claims but serve only for their exemplary illustration. It is understood that the invention can be embodied and modified in a variety of ways without departing from the extent of protection of the patent claims.
(35) For example, two press-in units 18 and one drilling unit 16 are shown in
(36) It is also understood that the use of the base 30 is optional and can be omitted in suitable application cases.
(37) Although in
(38) A still further modification can be designed in such a way that the tool holder 11 accommodates the drilling unit 16 and the press-in units 18 with parallel working axes (drilling axis B, pressing axis P) and in its turn is rotatable around a rotational axis which also extends parallel to the working axes.
(39) According to the previous description, it is provided that for each type of press-in element 3 provision is made for a feed unit 9 which feeds only one type of press-in element in each case to the respective press-in units 18. It is also contemplated, especially in the last two modifications in which the working axes extend parallel to each other and both the drilling unit 16 and the press-in units 18 always point towards the workpiece 1, that provision is made for a single feed unit which feeds press-in elements 3 of a different type directly to the processing point in a sequence which can be predetermined by a processing program. This can be effected, for example, in the manner of a cartridge belt feed, blister feed or the like.
(40) In a still further modification, it is also contemplated that the tool holder 11 has a displacement unit in which a multiplicity of tool modules, which in each case accommodate a single tool such as a drilling unit or a press-in unit, are mounted in a displaceable and drivable manner, wherein the respectively identical working position can again be locked by suitable measures.
(41) In a development of the basic exemplary embodiment shown in
(42) In a further modification of the basic exemplary embodiment of
(43) In the previously described exemplary embodiment, the fixing unit 12 has a support element 14 and a clamping element 15. This arrangement is particularly advantageous in applications in the proximity of an edge of the workpiece 1. If press-in elements 3 are to be positioned further away from the edge of the workpiece 1, consideration can be given to this by an extension of the reach of the support element 14 and the clamping element 15. After a determined distance from the edge of the workpiece 1, it can be advantageous to resort to other types of fixing of the workpiece which avoid gripping under the workpiece. An embodiment variant can have suction elements, for example, which suck onto the workpiece 1, or (possibly movable) gripping elements which engage in recesses on the workpiece, provided for this, and fix the workpiece in this manner. Although not shown in detail, provision can be made for a monitoring function via quality assurance systems.
LIST OF DESIGNATIONS
(44) 1 Workpiece 1a Processing surface (processing side) 1b Rear side (reverse surface) 2 Hole 2a Inner wall (inner surface) 3 Press-in element 4 Main body 5 Spigot 6 Hole 7 Setting device 8 Basic body (flange plate) 9 Feed unit 10 Processing unit 11 Tool holder (rotatable head) 12 Fixing unit 13 Suction device 14 Support element (clamping bracket) 15 Clamping element (clamping jaw) 16 Drilling unit 18 Press-in unit 19 Guide part 20 Pressing part (plunger) 21 Formed part (pin/recess/ring) 25 Guide part 26 Drilling part 28 Computing unit (open-loop control device) 29 Signal line 30 Base 41 Locking hook 42 Ring 43 Incision 44 Hole 45 Chamfer 50 Plate 50a Stop surface d.sub.1 Diameter (of a workpiece or of a hole j) t.sub.1 Depth of thickness (of a workpiece j) B Working axis (drilling axis) K Clamping direction P Working axis (pressing axis) R Rotational direction Z Feed direction
The above list of the designations and abbreviations is an integral part of the description.
(45) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.