Mechanical shock resistant MEMS accelerometer arrangement, associated method, apparatus and system
11709179 · 2023-07-25
Assignee
Inventors
Cpc classification
G01P3/00
PHYSICS
International classification
G01P3/00
PHYSICS
G01P15/00
PHYSICS
Abstract
An accelerometer arrangement and method are described for determining accelerations of an inground tool. First and second triaxial accelerometers are supported such that a normal sensing axis of the first triaxial accelerometer is at least generally orthogonal to the normal sensing axis of the second triaxial accelerometer for determining the accelerations along the three orthogonal axes based on a combination of sensing axis outputs from one or both of the triaxial accelerometers. A weaker sensing axis of one triaxial accelerometer can be supported at least approximately normal to a weaker sensing axis of another triaxial accelerometer such that the weaker axes are not used. The triaxial accelerometers can be supported such that one axis of one accelerometer can be redundant with respect to another axis of another accelerometer. One triaxial accelerometer can be mounted on a tilted plane with respect to another triaxial accelerometer.
Claims
1. An accelerometer arrangement configured to determine accelerations along three orthogonal axes in a mechanical shock and vibration environment, said accelerometer arrangement comprising: a first MEMS triaxial accelerometer and a second MEMS triaxial accelerometer, each of which includes a set of three orthogonally arranged accelerometer sensing axes including a pair of in-plane sensing axes and a normal sensing axis such that each normal sensing axis is subject to a higher rate of failure responsive to mechanical shock and vibration than the in-plane sensing axes with the first and second MEMS triaxial accelerometers supported having the normal sensing axis of the first MEMS triaxial accelerometer at least generally orthogonal to the normal sensing axis of the second MEMS triaxial accelerometer; and a processor that determines the accelerations along said three orthogonal axes of the device based on a combination of sensing axis outputs from the first and second triaxial accelerometers without using the normal sensing axis outputs of each of the first and second triaxial accelerometers.
2. The accelerometer arrangement of claim 1, further comprising: a first printed circuit board that supports the first triaxial accelerometer; and a second printed circuit board that supports the second triaxial accelerometer.
3. The accelerometer arrangement of claim 2, wherein the second printed circuit board is supported by the first printed circuit board at least generally orthogonal thereto.
4. The accelerometer arrangement of claim 1, wherein said processor is configured to select the combination of sensing axis outputs based on a priority table.
5. The accelerometer arrangement of claim 4, wherein the first and second triaxial accelerometers provide a set of sensing axis combinations and said priority table is arranged according to a reliability of at least some of the combinations in the set of sensing axis combinations.
6. The accelerometer arrangement of claim 5, wherein a first combination and a second combination are assigned as a first priority and a second priority in the priority table and each of the first combination and the second combination exclude the normal sensing axis of the first and second triaxial accelerometers.
7. The accelerometer arrangement of claim 4, wherein the processor is configured to detect a failure of one or more sensing axes in the combination and, responsive thereto, loop through the priority table to find a usable combination of sensing axes from the set of sensing axis combinations.
8. The accelerometer arrangement of claim 7, wherein said processor is configured to loop through the priority table a plurality of times.
9. The accelerometer arrangement of claim 8, wherein said processor is configured to issue a warning responsive to looping through the priority table said plurality of times without identifying a usable combination.
10. The accelerometer arrangement of claim 7, wherein the aforerecited combination of sensing axis outputs is identified as a failed combination and the failed combination is re-tested as part of looping through the priority table to find the usable combination.
11. The accelerometer arrangement of claim 10, wherein said processor is configured to place the failed combination back into service responsive to detecting that the failed combination has become functional.
12. The accelerometer arrangement of claim 7, wherein the processor detects said failure based on a sum of the squares of a set of three outputs for the combination of sensing axes.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) Example embodiments are illustrated in referenced figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be illustrative rather than limiting.
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DETAILED DESCRIPTION
(9) The following description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the described embodiments will be readily apparent to those skilled in the art and the generic principles taught herein may be applied to other embodiments. Thus, the present invention is not intended to be limited to the embodiment shown, but is to be accorded the widest scope consistent with the principles and features described herein including modifications and equivalents, as defined within the scope of the appended claims. It is noted that the drawings are not to scale and are diagrammatic in nature in a way that is thought to best illustrate features of interest. Descriptive terminology may be used with respect to these descriptions, however, this terminology has been adopted with the intent of facilitating the reader's understanding and is not intended as being limiting. Further, the figures are not to scale for purposes of illustrative clarity.
(10) Turning now to the figures wherein like components are indicated by like reference numbers throughout the various figures, attention is immediately directed to
(11) Transmitter 10 includes a processor 20 in communication with a transmitter section 22 that is coupled to an antenna 24 for emitting a signal 28 such as, for example, a locating signal which can be a dipole signal. The transmitter can include an elongation axis 30 that can at least generally align with an elongation axis of inground tool 14 when the transmitter is installed therein. It is noted that inter-component cabling is not shown in
(12) Referring to
(13) Triaxial MEMS accelerometers have become the most widely available, and in many cases least expensive, accelerometers available in the market. These accelerometers have become pervasive in applications ranging from cellular telephones to toys. However, underground drilling can subject accelerometers to higher and/or more prolonged levels of mechanical shock that may in some circumstances exceed the thresholds for which these components are typically designed. In particular, Applicants recognize that the z-axis, which can be referred to as a normal axis or a weaker axis, of triaxial MEMS accelerometers tend to fail more often than other axes, which can be referred to as the in-plane axes, when exposed to extreme shock conditions, thereby limiting the overall performance of the component. Manufacturers of locating systems use these components in spite of this limitation in the absence of a more suitable alternative. The teachings that are brought to light herein compensate for this limitation, providing the potential for a significantly higher level of reliability when these accelerometers are used in underground drilling applications or other conditions of extreme mechanical shock.
(14) As best seen in the perspective view of
(15) Referring to
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(18) It should be appreciated that in addition to providing a robust accelerometer arrangement using low-cost triaxial MEMS accelerometers, still further benefits are provided by the foregoing embodiments. For example, redundancy can be provided with respect to accelerometer readings. Referring to
(19) The teachings that have been brought to light above can readily be applied to other embodiments that are considered as being within the scope of the present application so long as a given embodiment practices avoiding the use of a weaker axis. For example, in one embodiment, a dual accelerometer arrangement can comprise a pair of dual axis accelerometers such that the normal, z, or weaker axis is not present in either accelerometer and the dual accelerometers are supported at least approximately normal or orthogonal to one another such that an in-plane axis of one of the dual axis accelerometers serves as a z or normal axis. In another embodiment, a triaxial accelerometer can be paired with a dual axis accelerometer such that an in-plane axis of the dual axis accelerometer is supported to serve in place of the weaker, z, or normal axis of the triaxial accelerometer. In still another embodiment, a triaxial accelerometer can be paired with a single axis accelerometer such that the single axis accelerometer is supported to serve in place of the weaker, z, or normal axis of the triaxial accelerometer. In yet another embodiment, a dual axis accelerometer having a pair of in-plane accelerometers can be paired with a single axis accelerometer such that the single axis accelerometer is arranged at least approximately normal or orthogonal to the in-plane accelerometers of the dual axis accelerometer.
(20) While the foregoing teachings provide for a much hardier accelerometer package overall, additional robustness can be obtained from the two tri-axial packages, as will be described immediately hereinafter.
(21) It should be appreciated that two tri-axial packages can provide eight combinations of accelerometers that can serve as a single tri-axial accelerometer with two accelerometers being available for each Cartesian direction. Table 1 lists the combinations in light of the accelerometer axes shown in
(22) TABLE-US-00001 TABLE 1 AVAILABLE COMBINATIONS OF AXES FOR DUAL TRIAXIAL ACCELEROMETERS Combination Axes of Master Pitch Roll no. Combination Coordinate Axes ∅ β 1* x.sub.2, y.sub.2, x.sub.1 X, Y, Z sin.sup.−1 x.sub.2 tan.sup.−1 (x.sub.1/y.sub.2) 2 x.sub.2, y.sub.1, z.sub.2 X, −Y, Z sin.sup.−1 x.sub.2 tan.sup.−1 (z.sub.2/y.sub.1) 3 z.sub.1, y.sub.2, z.sub.2 X, Y, Z sin.sup.−1 z.sub.1 tan.sup.−1 (z.sub.2/y.sub.2) 4* x.sub.2, y.sub.1, x.sub.1 X, −Y, Z sin.sup.−1 x.sub.2 tan.sup.−1 (x.sub.1/y.sub.1) 5 z.sub.1, y.sub.2, x.sub.1 X, Y, Z sin.sup.−1 z.sub.1 tan.sup.−1 (x.sub.1/y.sub.2) 6 z.sub.1, y.sub.1, z.sub.2 X, −Y, Z sin.sup.−1 z.sub.1 tan.sup.−1 (z.sub.2/y.sub.1) 7 z.sub.1, y.sub.1, x.sub.1 X, −Y, Z sin.sup.−1 z.sub.1 tan.sup.−1 (x.sub.1/y.sub.1) 8 x.sub.2, y.sub.2, z.sub.2 X, Y, Z sin.sup.−1 x.sub.2 tan.sup.−1 (z.sub.2/y.sub.2) *= enhanced reliability
(23) As denoted by asterisks in Table 1, there are two combinations, 1 and 4, that provide the hardiest arrangement by eliminating all use of the normal accelerometer in both accelerometer packages.
(24) For combinations 1, 2, 4 and 8, pitch, which is designated as ∅, is given as:
∅=sin.sup.−1x.sub.2 EQN (1)
(25) While roll, designated as β, for combinations 1 and 5 is given, by way of example, as:
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(27) And roll for combinations 2 and 6 is given, by way of example, as:
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(29) Applicants recognize that the proper functionality of each combination in Table 1 can be verified by summing the squares of the three accelerations for each combination. The sum should equal gravitational acceleration, g, squared. Representing the three accelerometer readings for each combination generically using the variables a, b and c:
g.sup.2=a.sup.2+b.sup.2+c.sup.2 EQN (4)
(30) In actual practice, a range limit can be placed on the sum of the squares of Equation 4 to account for accuracy of the accelerometers and other measurement errors such that the accelerometers associated with a particular sum of the Equation 4 can be deemed as operating correctly so long as the sum falls between g.sub.min.sup.2 and g.sub.max.sup.2. Suitable values for g.sub.min.sup.2 and g.sub.max.sup.2, by way of non-limiting example, are at least approximately 0.958 g.sup.2 and 1.05 g.sup.2, respectively, or a change of +/−5 percent from 1 g.
(31) In an embodiment, an ordered list of accelerometer combinations, having the most reliable combinations at the top of the list as a preference, can be utilized to determine which accelerometer combination to use. Table 2 represents one embodiment of such an ordered list wherein the combination numbers from Table 1 are set forth.
(32) TABLE-US-00002 TABLE 2 PRIORITY TABLE FOR DUAL TRIAXIAL ACCELEROMETERS Priority Combination Axes of Order no. Combination 1 1* x.sub.2, y.sub.2, x.sub.1 2 4* x.sub.2, y.sub.1, x.sub.1 3 2 x.sub.2, y.sub.1, z.sub.2 4 3 z.sub.1, y.sub.2, z.sub.2 5 5 z.sub.1, y.sub.2, x.sub.1 6 6 z.sub.1, y.sub.1, z.sub.2 7 7 z.sub.1, y.sub.1, x.sub.1 8 8 x.sub.2, y.sub.2, z.sub.2 *= enhanced reliability
(33) It should be appreciated that the use of a priority table such as Table 2 does not require the use of one or more accelerometers having a weaker axis. Priority assignments can be made in accordance with any sort of concern that relates to reliability. By way of non-limiting example, such concerns can derive from the reliability of physical mounting, supporting electrical connections, environmental exposure, and history. In some embodiments, the priority table can be used even when the accelerometer axis combinations are thought to all exhibit at least generally the same reliability in order to provide an overall level of reliability that is submitted to be heretofore unseen.
(34) Referring to
(35) Returning to the discussion of 214, if the sum of the squares is out of range, operation proceeds to 230 which increments the value of the priority order counter by 1. At 234, the value of the priority order counter is tested against the total number of available accelerometer combinations in Table 2. If the current value of the priority order counter does not exceed the total number of available combinations, operation returns to 210 and proceeds therefrom. Otherwise, operation proceeds to 238 which tests the current value of the loop counter against a loop count limit. The purpose of the loop counter relates to the potential for MEMS accelerometers to become temporarily stuck due to static charge forces. Accordingly, it is not necessary to stop the accelerometer selection procedure based on reaching the bottom of the priority table list. Instead, the priority table list can be looped through repeatedly some number of times before the accelerometer package is declared unusable or the selection process can continue indefinitely in hopes that the accelerometers become functional. As part of the loop architecture, it should be appreciated that every available combination of sensing axes can be tested or re-tested including a combination that invoked the test procedure in the first instance, for example, based on detection by step 220. In this way, a previously failed combination that subsequently becomes functional can be placed back into service. It is noted that the test of step 238 and a loop architecture is not a requirement. In an embodiment that does not employ a loop count, step 214 can notify the operator that accelerometer testing is being performed each time this step is entered. If the loop count is not exceeded at 238, operation proceeds to 240 which increments the loop count and sets the priority order counter to 1. Operation then returns to 210 and proceeds therefrom. On the other hand, if 238 determines that the loop count exceeds a loop count limit, which can be established, for example, by the manufacturer, a warning can be issued to the operator at 244.
(36) The method and associated apparatus described above can readily be used with additional accelerometer packages having any suitable number of sensing axes and/or a single sensing axis for even more redundancy. Further, the procedures of
(37) Attention is now directed to
(38) Still referring to
(39) 46 Table 3 sets forth the combinations of axes that can be used for roll and pitch orientation in accordance with the embodiment of
(40) TABLE-US-00003 TABLE 3 ACCELEROMETER AXIS COMBINATIONS FOR PITCH AND ROLL Roll Pitch sensitivity Combination x.sub.1 y.sub.1 z.sub.1 x.sub.2 y.sub.2 z.sub.2 proportional to: 1a P R R N/A 1b P R R sin β 1c P R R cos β, sin α 1d P R R cos β, cos α 2a R P R N/A 2b R P R cos β, cos α 2c R P R sin β 3a R P R N/A 3b R P R sin β 4a R P R N/A 4b R P R cos β, cos α 4c R P R sin β 5a R P R N/A 5b R P R sin β 5c P R R cos β, sin α
(41) Accordingly, fifteen different combinations are available. It should be appreciated that these combinations can be prioritized. For example, combinations that rely on either z.sub.1 or z.sub.2 can be assigned a relatively lower priority than combinations that do not rely on these axes. Combinations that rely on z.sub.1 and z.sub.2 can be assigned still lower priority. Applicants submit that the wide range of combinations of axes in Table 1 can provide for significant immunity with respect to the failure of one or more accelerometer axes in terms of pitch and roll measurement. It is noted that 14 out of the 15 combinations given in Table 3 utilize outputs from both triaxial accelerometers.
(42) Still referring to
Roll=a tan 2(Gy,Gz) EQN (5)
It should be appreciated that the function a tan 2 is an arctangent function with two arguments which returns the appropriate quadrant for the roll angle that is determined.
(43) In another embodiment, the roll orientation can be determined based on
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(45) Accordingly, even more flexibility is provided based on Equations 5 and 6 with respect to the ability to determine roll orientation.
(46) The foregoing description of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form or forms disclosed, and other modifications and variations may be possible in light of the above teachings. Accordingly, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations of the embodiments described above.