Methods of forming a leading end assembly for a movable partition
10711511 ยท 2020-07-14
Assignee
Inventors
- William Michael Coleman (Salt Lake City, UT, US)
- Michael D. George (Kaysville, UT, US)
- Paul Saccomanno (West Valley City, UT, US)
Cpc classification
E05F15/643
FIXED CONSTRUCTIONS
E06B3/4654
FIXED CONSTRUCTIONS
E06B3/481
FIXED CONSTRUCTIONS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E06B3/48
FIXED CONSTRUCTIONS
Abstract
A leading end assembly for a movable partition may include a frame, an exterior skin coupled to the frame for covering a leading surface and two opposing side surfaces of the frame, the exterior skin including a leading member forming at least a portion of a leading surface of the leading end assembly and at least two side members, each side member being formed separately from the leading member and forming at least a portion of a lateral side portion of the leading end assembly. Movable partitions may include leading end assemblies and leading end assemblies may be formed by related methods.
Claims
1. A method of forming a leading end assembly for a movable partition, comprising: coupling a leading member to a frame member; coupling two opposing side members to the frame member; coupling a first extension member of two opposing extension members to a first side member of the two opposing side members; coupling a second extension member of the two opposing extension members to a second side member of the two opposing side members; forming a coupling portion of the first extension member of the two opposing extension members for coupling with a first plurality of hingedly coupled panels of the movable partition such that the entirety of the first extension member and the entirety of the first plurality of hingedly coupled panels is positioned and configured to be suspended from an overhead track at a location directly behind the leading member in a direction along an intended direction of travel of the leading end assembly along the overhead track; and forming a coupling portion of the second extension member of the two opposing extension members for coupling with a second plurality of hingedly coupled panels of the movable partition such that the entirety of the second extension member and the entirety of the second plurality of hingedly coupled panels is positioned and configured to be suspended from the overhead track at the location directly behind the leading member in the direction along the intended direction of travel of the leading end assembly along the overhead track.
2. The method of claim 1, further comprising extending each of the two opposing extension members beyond each of the two opposing side members in a direction away from the frame member.
3. The method of claim 1, further comprising defining a foremost leading surface of the leading end assembly with a surface of the leading member.
4. The method of claim 1, further comprising defining the two opposing side members to be initially separate from the leading member and the frame member prior to the coupling of the two opposing side members to the frame member.
5. The method of claim 1, further comprising extending at least one roller assembly from the leading end assembly, the at least one roller assembly configured to suspend the leading end assembly from an overhead track.
6. The method of claim 1, further comprising defining a window in each of the first side member and the second side member of the two opposing side members, such that a person can see a region on another side of the moveable partition through the window in each of the first side member and the second side member of the two opposing side members.
7. The method of claim 1, further comprising providing an emergency actuator on at least one of the first side member, the second side member, the first extension member, and the second extension member.
8. The method of claim 1, further comprising coupling the coupling portion of the first extension member of the two opposing extension members with a leading panel of the first plurality of hingedly coupled panels of the movable partition and coupling the coupling portion of the second extension member of the two opposing extension members to a leading panel of the second plurality of hingedly coupled panels of the movable partition.
9. The method of claim 1, further comprising providing a keyed switch for controlling operation of the movable partition on at least one of the first side member, the second side member, the first extension member, and the second extension member.
10. The method of claim 1, further comprising defining a transition area of each of the first extension member and the second extension member of the two opposing extension members extending away from the frame member, the transition area extending at an oblique angle relative to a foremost face of the leading member along the intended direction of travel of the movable partition along the overhead track.
11. The method of claim 1, further comprising at least partially defining a volume within the leading end assembly.
12. The method of claim 11, further comprising sizing and configuring the volume to house a drive motor of the movable partition.
13. A method of forming a leading end assembly for a movable partition, comprising: coupling a leading member to a frame member; coupling two opposing side members to the frame member; coupling two opposing extension members extending from and beyond the two opposing side members to the frame member; and coupling a portion of each of the two opposing extension members to a respective leading panel of two sheets of panels of the movable partition such that the entirety of the two sheets of panels is positioned and configured to be suspended from an overhead track at a location directly behind the leading member in a direction along an intended direction of travel of the leading end assembly along the overhead track.
14. The method of claim 13, further comprising at least partially defining a volume within the leading end assembly with the leading member and each of the two opposing extension members.
15. The method of claim 14, further comprising positioning at least a portion of a drive assembly comprising a drive motor connected to a rotatable drive element at least partially within the volume defined in the leading end assembly, the drive motor and the rotatable drive element configured to move the two sheets of panels and the leading end assembly along the overhead track.
16. The method of claim 13, further comprising defining a window in each of the two opposing side members, such that a person can see a region on another side of the moveable partition through the window in each of the two opposing side members.
17. The method of claim 13, further comprising providing an emergency actuator on at least one of the two opposing side members and the two opposing extension members.
18. A method of forming a movable partition, the method comprising: defining a leading end assembly comprising: directly coupling a leading member to a frame member; defining at least a portion of a foremost leading surface of the leading end assembly and a movable partition with a surface of the leading member; and directly coupling two opposing side members to the frame member to define opposing lateral side portions of the leading end assembly; coupling a first side member of the two opposing side members of the leading end assembly to a first plurality of hingedly coupled panels of the movable partition, such that the entirety of the first plurality of hingedly coupled panels is configured to be suspended from an overhead track at a location directly behind the leading member in a direction along an intended direction of travel of the leading end assembly along the overhead track; and coupling a second side member of the two opposing side members of the leading end assembly to a second plurality of hingedly coupled panels of the movable partition, such that the entirety of the second plurality of hingedly coupled panels is configured to be suspended from the overhead track at another location directly behind the leading member in the direction along the intended direction of travel of the leading end assembly along the overhead track.
19. The method of claim 18, further comprising defining the two opposing side members from separate pieces that are unattached to the leading member prior to the direct coupling of the two opposing side members to the frame member.
20. The method of claim 18, further comprising defining a window in each of the two opposing side members, such that a person can see a region on another side of the moveable partition through the window in each of the two opposing side members.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the specification concludes with claims particularly pointing out and distinctly claiming that which are regarded as embodiments of the present disclosure, the advantages of embodiments of the disclosure may be more readily ascertained from the description of embodiments of the disclosure when read in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
(8) Illustrations presented herein are not meant to be actual views of any particular device or system, but are merely idealized representations that are employed to describe embodiments of the present disclosure. Additionally, elements common between figures may retain the same numerical designation.
(9) As described in above-referenced U.S. Pat. No. 8,627,618, movable partitions may include a substantially flat leading end assembly that is configured to cover at least a portion of a pocket, in which the movable partition is stored, in a retracted state and configured to engage with an adjoining structure when the movable partition is in an expanded state. As described in above-referenced U.S. Pat. No. 8,627,618, movable partitions may also include a drive motor (i.e., a motor that drives the movable partition between expanded and retracted states) positioned on the movable partition proximate to the leading end assembly, for example, in a lead drive box formed by the leading end assembly. In view of these two patent applications, it can be seen that including a drive motor mounted to the movable partition requires different structure configurations of the leading end assembly. Accordingly, as discussed below in greater detail, a leading end assembly is provided that is adaptable (e.g., modular) that may be configured according to the requirements of a particular movable partition system (e.g., to accommodate systems with or without a drive motor mounted to the movable partition).
(10) Referring to
(11) To deploy the movable partition 102 to an extended position, the movable partition 102 is moved along the overhead track 112 to an adjoining structure positioned at an end portion of the overhead track 112. A leading end structure of the movable partition 102 may include a leading end assembly 110 configured to engage with an adjoining structure such as, for example, an opposing wall 114B, a doorjamb, or a leading end assembly of another movable partition (not shown). In some embodiments, the leading end assembly 110 may be similar to the leading end assemblies described in, for example, U.S. patent application Ser. No. 12/497,310, which was filed Jul. 2, 2009 and entitled Movable Partitions, Leading End Assemblies for Movable Partitions and Related Methods, which is assigned to the assignee hereof and the disclosure of which is incorporated herein in its entirety by this reference. While the embodiment of the movable partition 102 shown and described with reference to
(12) Referring to
(13) When the movable partition 102 is in a retracted state, the movable partition 102 may be stored in the pocket 108 formed by one or more walls. For example, as shown in
(14) The leading end assembly 110 may include an attachment portion configured to attach to the movable partition 102. For example, the movable partition 102 may be coupled to an attachment portion of the leading end assembly 110 such as, for example, the trailing surface 138 of the leading end assembly 110. In some embodiments, the attachment portion of the leading end assembly 110 may include one or more frame members 134 for coupling the movable partition 102 to the leading end assembly 110. The frame members 134 may be formed in any shape suitable to attach the accordion-style structures 120A, 120B such as, for example, a member having rectangular shape as shown in
(15) As further shown in
(16) Referring still to
(17) Referring now to
(18) The frame 301 and exterior skin 302 may be configured to form at least a partial enclosure with a volume 390 within the leading end assembly 300. For example, the leading member 399 and first and second side members 303 and 304 may define three sides of the volume 390.
(19) The leading member 399 and the first and second side members 303 and 304 may be formed from sheet metal such as steel, stainless steel, aluminum, or other metals or metal alloys, or may be formed from polymers or other suitable materials.
(20) The leading member 399 and side members 303 and 304 may be coupled to the frame 301 by mechanical fasteners such as bolts, rivets, screws, or clips, or may be coupled to the frame by adhesives, welding, or other methods. In some embodiments, the leading member 399 may be coupled to at least one of the frame 301 and the side members 303 and 304, and the side members 303 and 304 may be coupled to at least one of the frame 301 and the leading member 399. The leading member 399 may form an exterior leading surface 136 (shown in
(21) Referring now to
(22) The first and second side members 303 and 304 or portions thereof may be formed as a bracket (e.g., an L-shaped bracket, a Z-shaped bracket). For example, each of the first and second side members 303 and 304 may include a first portion 424, a transition area 426, and a second portion 428. The first portion 424 may be configured to couple to the frame 301 by any suitable attachment method (e.g., as previously listed in relation to
(23) The first portion 424 of the side members 303 and 304 may be configured to couple with the side surfaces 401 and 402 of the frame 301, the trailing surface 438 of the frame 301, or both. In some embodiments, the transition areas 426 of the side members 303 and 304 may be coupled to the side surfaces 401 and 402 or the trailing surface 438 of the frame 301.
(24) Portions of the side members 303 and 304 and portions of the leading member 399 may overlap when assembled (e.g., as shown in
(25) As discussed above, a portion of the leading end assembly 300 may be configured to couple with the accordion-style structures 120A and 120B of the movable partition 102 (
(26) Referring now to
(27) The extension members 503 and 504 may at least partially define a lateral side portion 404 of the leading end assembly 300. Each of the extension members 503 and 504 may also include a second portion 502 configured to couple with the accordion-style structures 120A and 120B of the movable partition 102 (
(28) Each of the extension members 503 and 504 may further include a transition area 505 intermediate the first portion 501 and the second portion 502. The transition areas 505 may include portions that extend at least partially in a direction substantially normal to the trailing surface 438 of the frame 301 (
(29) The frame 301, the leading member 399, the side members 303 and 304, and the extension members 503 and 504 may together form an adaptable (e.g., modular) leading end assembly that may be configured according to the requirements of a particular movable partition system. For example, in the embodiment shown in
(30) The embodiment shown in
(31) Referring now to
(32) The leading end assembly 300 may also include structural supports 332 (e.g., support brackets) coupled with the frame 301. The structural supports 332 may extend from the frame 301 in a direction normal to the trailing surface 438 of the frame 301. The structural supports 332 and the frame 301 may be formed as one piece, or the structural supports 332 may be formed separately from the frame 301 and may be attached by welding, mechanical fasteners, or other methods. The structural supports 332 may be formed from the same material as the frame 301, may be formed from the same material as another portion of the leading end assembly 300 (e.g., the leading member 399, the side members 303 and 304, etc.), or may be formed from different materials. In some embodiments, the structural supports 332 may be coupled to the frame 301 and to the extension members 503 and 504. The structural supports 332 may be coupled to the extension members at one or more of the first portion 501 and second portion 502 as described in
(33) The frame 301 may include attachment points for attaching hardware such as the drive assembly 322, the trolleys 310 and 310A, and the support member 305. The attachment points may include structures fastened to the frame 301 and configured to receive mechanical fasteners, for example, a mounting plate or angle 336 with holes or slots to accept bolts to attach the drive assembly 322. In other embodiments, the attachment points may include holes or slots in the frame 301. In yet other embodiments, the attachment points may include tabs or bosses formed integrally with, welded or bonded to, or otherwise fastened to the frame 301. In yet other embodiments, hardware such as the support member 305 may be attached directly to the frame 301 by methods such as welding, brazing, or adhesive materials.
(34) Leading end assembly 300 may also include vision panels 370 (may also be referred to as light kits) included as a cutout or window on each of the side members 303 and 304 so that a person can see a region on the other side of the movable partition 102 (
(35) The leading end assembly 300 may also include an emergency actuator 364 (e.g., a switch), commonly referred to as panic hardware, located on the side members 303 and 304 or extension members 503 and 504. Operation of the emergency actuator 364 allows a person to cause the door to retract, open, or open partially if it is closed, or to stop while it is closing, allowing access through the barrier formed by the movable partition 102 for a predetermined amount of time. Moreover, the movable partition system 100 (
(36) Other user-controlled switches 360 may also be included on the side members 303 and 304 or extension members 503 and 504 such as, for example, a general operation switch and keyed switch. The keyed switch may be used by authorized persons such as facility managers or fire department personnel for controlling operation of the movable partition 102. The general operation switch may be used by any person for controlling operation of the movable partition 102. As non-limiting examples, the user-controlled switches 360 and the emergency actuator 364 may directly, or indirectly through electrical components modules, generate movement signals such as an open-or-close command, a stop-or-go command, or an emergency command.
(37) In another aspect of the present disclosure, a method of forming a leading end assembly for a movable partition includes forming a frame member, coupling a leading member to the frame member, coupling two opposing side members to the frame member, forming a portion of each of the two opposing side members for coupling with a leading panel of a sheet of panels of a movable partition, coupling two opposing extension members extending from the two opposing side members to the frame member, and forming a portion of each of the two opposing extension members for coupling with a leading panel of a sheet of panels of a movable partition.
(38) While the disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the disclosure includes all modifications, equivalents, legal equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the following appended claims.