Mounting arrangement for railway wayside signal applications
10710618 ยท 2020-07-14
Assignee
Inventors
- Richard C. Bohme (Louisville, KY, US)
- Carrie Williamson (Eddyville, KY, US)
- Nicholas Torris (Crestwood, KY, US)
Cpc classification
International classification
Abstract
A mounting arrangement (100) includes an attachment member (102) for attachment to an end of a post (114), a connecting member (104) coupled to the attachment member (102), and a plurality of fastening elements (110) coupling the connecting member (104) to the attachment member (102), each fastening element (110) comprising a longitudinal axis (110A), longitudinal axes (110A) of the plurality of fastening elements (110) being substantially parallel to each other. The connecting member (104) is coupled to the attachment member (102) in a direction defined by the longitudinal axes (110A) of the plurality of fastening elements (110), wherein the attachment member (102) and the connecting member (104) comprise mating cylindrical surfaces (118, 140) which allow a tilting motion of the connecting member (104) about a rotating axis which is perpendicular to the longitudinal axes (110A) of the plurality of fastening elements (110).
Claims
1. A mounting arrangement comprising: an attachment member for attachment to an end of a post, a connecting member coupled to the attachment member, and a plurality of fastening elements coupling the connecting member to the attachment member, each fastening element comprising a longitudinal axis, longitudinal axes of the plurality of fastening elements being substantially parallel to each other, wherein the connecting member is coupled to the attachment member in a direction defined by the longitudinal axes of the plurality of fastening elements, wherein the attachment member and the connecting member comprise mating cylindrical surfaces which allow a tilting motion of the connecting member about a rotating axis which is perpendicular to the longitudinal axes of the plurality of fastening elements, and further comprising spherical washers used in combination with the fastening elements for coupling the connecting member to the attachment member, wherein for each fastening element an upper spherical washer and a lower spherical washer are provided, wherein the upper spherical washer comprises an increased inner diameter to allow an increased maximum tilting motion of the connecting member, and wherein a section of the increased inner diameter of the upper spherical washer is in contact with the fastening element when the connecting member reaches a maximum tilting angle preventing further tilting of the connecting member.
2. The mounting arrangement as claimed in claim 1, wherein the connecting member is rotatable about the rotating axis over an angle of at least about 5.
3. The mounting arrangement as claimed in claim 1, wherein the attachment member comprises a cylindrical base body including a plurality of threaded openings for fastening the attachment member to the post via a plurality of bolts, the plurality of bolts allowing a rotational adjustment of the attachment member.
4. The mounting arrangement as claimed in claim 3, wherein the attachment member comprises a convex cylindrical surface arranged on an upper end of the base body curved toward the connecting member.
5. The mounting arrangement as claimed in claim 3, wherein the attachment member comprises a plurality of extensions on an upper end of the base body extending outwards from the base body, each extension comprising a circular opening which each receive a fastening element of the plurality of fastening elements.
6. The mounting arrangement as claimed in claim 1, wherein the connecting member comprises a concave cylindrical surface arranged on a lower end of the connecting member and curved toward an inside of the connecting member.
7. The mounting arrangement as claimed in claim 1, wherein the connecting member comprises a plurality of extensions in a lower portion of the connecting member extending outwards from the connecting member, each extension comprising a circular opening which each receive a fastening element of the plurality of fastening elements.
8. The mounting arrangement as claimed in claim 7, wherein the openings of the connecting member face the extensions of the attachment member, the plurality of fastening elements extending through the openings.
9. The mounting arrangement as claimed in claim 7, wherein the circular openings each comprise concave spherical radiuses at axial ends of the openings.
10. The mounting arrangement as claimed in claim 1, wherein the spherical washers are placed such that the spherical washers abut upon the concave spherical radiuses of the openings.
11. The mounting arrangement as claimed in claim 1, wherein the plurality of fastening elements are configured as studs.
12. The mounting arrangement as claimed in claim 1, wherein each of the plurality of fastening elements comprises metal alloy.
13. The mounting arrangement as claimed in claim 1, wherein the attachment member and the connecting member comprise metal alloy castings.
14. A railway wayside signal assembly comprising: a post or mast for installing along a railway track, a mounting arrangement carried by the post or mast, the mounting arrangement comprising: an attachment member for attachment to an end of the post or mast, a connecting member coupled to the attachment member, and a plurality of fastening elements coupling the connecting member to the attachment member, each fastening element comprising a longitudinal axis, longitudinal axes of the plurality of fastening elements being substantially parallel to each other, wherein the connecting member is coupled to the attachment member in a direction defined by the longitudinal axes of the plurality of fastening elements, and wherein the attachment member and the connecting member comprise mating cylindrical surfaces which allow a tilting motion of the connecting member about a rotating axis which is perpendicular to the longitudinal axes of the plurality of fastening elements, and further comprising spherical washers used in combination with the fastening elements for coupling the connecting member to the attachment member, wherein for each fastening element an upper spherical washer and a lower spherical washer are provided, wherein the upper spherical washer comprises an increased inner diameter to allow an increased maximum tilting motion of the connecting member, and wherein a section of the increased inner diameter of the upper spherical washer is in contact with the fastening element when the connecting member reaches a maximum tilting angle preventing further tilting of the connecting member.
15. The railway wayside signal assembly as claimed in claim 14, wherein the connecting member is adapted to carry a signal unit.
16. The railway wayside signal assembly as claimed in claim 15, wherein the connecting member comprises a plurality of tapped mounting holes for mounting the signal unit to the connecting member by bolts such that heads of the bolts are accessible from the signal unit.
17. The railway wayside signal assembly as claimed in claim 14, wherein the mating cylindrical surfaces transfer dead load of a railway signal unit to the post or mast.
18. The railway wayside signal assembly as claimed in claim 14, wherein the post or mast comprises a cylindrical cross section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) To facilitate an understanding of embodiments, principles, and features of the present invention, they are explained hereinafter with reference to implementation in illustrative embodiments. In particular, they are described in the context of a mounting arrangement, and a railway wayside signal assembly comprising a post or mast for installing along a railway track carrying such a mounting arrangement for railway wayside signal applications. Embodiments of the present invention, however, are not limited to use in the described devices or methods.
(12) The components and materials described hereinafter as making up the various embodiments are intended to be illustrative and not restrictive. Many suitable components and materials that would perform the same or a similar function as the materials described herein are intended to be embraced within the scope of embodiments of the present invention.
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(15) The attachment member 102 and the connecting member 104 are connected to each other by a plurality of connections or joints 106. Each connection or joint 106 comprises a fastening element 110 which is configured as an adjusting stud. Each fastening element 110 comprises a longitudinal axis 110A, longitudinal axes 110A of the plurality of fastening elements 110 being substantially parallel to each other. The longitudinal axes 110A of the fastening elements 100 define a direction for coupling the attachment member 102 and the connecting member 104.
(16) With further reference to
(17) Furthermore, the connecting member 104 comprises wire openings 107 which are used for arranging electric connections such as for example power cables and control signal wires for the signal head (see also
(18) The fastening elements 110 provide strong and secure connections between the attachment member 102 and the connecting member 104, and function as structural supports in all wind loaded directions when the mounting arrangement 100 together with a signal head are installed along a railway track.
(19) In an exemplary embodiment, the fastening elements 110 comprise metal and/or metal alloy. For example, the fastening elements 110 comprise aluminum, in particular consist entirely of aluminum. In a further embodiment, the fastening elements 110 comprise aluminum which has T6 heat treatment to increase strength. T6 heat treatment is applied to aluminum castings to increase for example hardness and other mechanical properties. It should be noted that one of ordinary skill in the art is familiar with T6 heat treatment.
(20) Furthermore, the mounting arrangement 100 allows adjusting of the connecting member 104, and thus an attached signal head, because signal heads need to be able to be aligned in order to be properly visible to a train operator over a significant distance. Thus, the connections 106 are designed such that they allow for at least a 2.5 tilting motion, i. e. a total tilting motion over at least about 5, of the connecting member 104 to align the signal head once installed in the field. The mounting arrangement 100 can be designed such that it allows a total tilting motion greater than 5. Further details of the mounting arrangement 100 will be described with reference to the following figures.
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(22) The attachment member 102 comprises a cylindrical base body 112 so that the attachment member 102 can be fixed to an end of a cylindrical post 114. The attachment member 102 can be fixed to the post 114 in many suitable manners, for example via a plurality of set screws or bolts 160 as illustrated for example in
(23) The attachment member 102 further comprises a convex surface. In an exemplary embodiment, the convex surface is configured as a half cylinder or half round, and herein referred to as cylindrical surface 118. The cylindrical surface 118 is arranged on an upper end of the base body 112 opposite the openings 116, and forms part of an upper surface 120 of the attachment member 102. The convex cylindrical surface 118 is curved toward the connecting member 104 (see for example
(24) With reference to
(25) Each extension 122a, 122b, 122c comprises a circular opening 124a, 124b, 124c which each receive a fastening element 110 as introduced in
(26) The attachment member 102 is configured such that it is mountable to the end of the post 114 which is cylindrical. But the present mounting arrangement 100, specifically the attachment member 102, can be modified such that it is also applicable to post ends having a different shape, such as square, rectangular or hexagonal cross-section, or beams having a web and flange cross-section such as an I-beam or a C-beam.
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(28) As described before, the connecting member 104 is for mounting a railway signal head to upper surfaces 130 of the connecting member 104. As described before in connection with
(29) The connecting member 104 is a casted component comprising a plurality of extensions 132a, 132b, 132c in a lower portion of the connecting member 104 which are used for providing the connections 106 (see
(30) With further reference to
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(34) With reference to
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(36) Each fastening element 110 comprises a longitudinal axis 110A, longitudinal axes 110A of the plurality of fastening elements 110 being substantially parallel to each other. As illustrated in
(37) To support the tilting motion 104A of the connecting member 104, a design of the connections 106 is adapted accordingly. In an exemplary embodiment, the circular openings 134a, 134b, 134c of the connecting member 104 are designed such that they each comprise concave spherical radiuses at both ends of the openings 134a, 134b, 134c. For example,
(38) With reference to
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(40) A maximum tilting motion (forward or rearwards) of the connecting member 104 is limited by an inner diameter of the upper spherical washer 144a. According to an exemplary embodiment of the present invention, the inner diameter of the upper spherical washer 144a is increased in order to increase the maximum tilting motion of the connecting member 104. An increased inner diameter of the upper spherical washer 144a together with a larger through hole 134b in the extension 132b allow an increased maximum tilting motion. In a further exemplary embodiment of this invention, the inner diameter of the upper spherical washer 144a can be chosen such that it provides a tilt limiting function. This means that the inner diameter will come in contact with the adjusting stud 10 when the connecting member 104 reaches a maximum (tilting) angle thereby preventing further tilting.
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(42) As described before with reference to
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(44) In a further exemplary embodiment, the attachment member 102 and connecting member 104 comprise metal and/or metal alloy. For example, the attachment member 102 and connecting member 104 comprise aluminum, in particular consist entirely of aluminum. Specifically, the attachment member 102 and connecting member 104 are aluminum alloy castings. In a further embodiment, the attachment member 102 and connecting member 104 comprise aluminum alloy which has T6 heat treatment to increase strength, hardness and other mechanical properties. As noted before, one of ordinary skill in the art is familiar with T6 heat treatment. For example, the attachment member 102 and connecting member 104 comprise aluminum casting alloy A356 T6.
(45) Summarizing, the mounting arrangement 100 is designed such that a secure and strong connection of the attachment member 102 and the connecting member 104 is provided. Specifically, the fastening elements 110, configured as adjusting studs, contribute to the strong and secure connection and function as structural supports in all wind loaded directions when the mounting arrangement 100 together with a signal head is installed along a railway track. The mounting arrangement 100 withstands high winds with wind speeds of 90 mph or more when installed.
(46) Additionally, an adjustable tilting feature is provided by the two mating cylindrical surfaces 118 and 140 of the two members 102 and 104. Also, the two mating cylindrical surfaces 118 and 140 transfer dead load of a signal assembly (including a signal head) to the post 114 and post supporting structure directly. Thus, the internal cylindrical surfaces 118 and 140 allow for an improved load bearing connection while the fastening elements 110, specifically three adjustment studs, securely hold the two members 102 and 104 together and allow for fine up and down aiming/tilting of the arrangement 100. Spherical washers 144 are used in combination with the fastening elements 110 so that the strong and secure connection is guaranteed even when the connecting member 104 is tilted relative to the attachment member 102, wherein the spherical washers 144 further provide a tilt limiting feature. The mating surfaces 118 and 140 allow at least a 2.5 tilting motion, i.e. a total tilting motion of at least 5, to align a signal head carried by the connecting member 104. A rotational (left to right) aiming adjustment point is shifted to the post attaching set screws 160 (or alternatively to a mast to junction box connection). Furthermore, the presented mounting arrangement 100 is faster to assemble and easier to service in the field as the signal attaching hardware is now completely accessible in the signal head housing.
(47) While embodiments of the present invention have been disclosed in exemplary forms, it will be apparent to those skilled in the art that many modifications, additions, and deletions can be made therein without departing from the spirit and scope of the invention and its equivalents, as set forth in the following claims.