In grade light fixture and subassemblies thereof
11708969 · 2023-07-25
Assignee
Inventors
- Zachary Robert Wessner (Salem, NH, US)
- Raymond Andrew Debruin (Merrimack, NH, US)
- Bradford Thomas Kolsky (Wakefield, MA, US)
- James William Preston (Westford, MA, US)
- Robert Wilson Timmerman (Billerica, MA, US)
- Eric Anthony Roth (Brookline, NH, US)
Cpc classification
F21V31/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/713
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/73
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/71
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/73
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V31/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure is directed to in grade light fixtures and recessed luminaires and subassemblies thereof, including, for example, a heat sink (10) and pivot (16) for a recessed luminaire (2), a gasket (100) for the recessed luminaire (2), and an outer box (70) and cover (4) for installation of the recessed luminaire (2). The recessed luminaire (2) comprises: a housing (6) having an internal surface (18); and a light subassembly (8) engaged with a thermally conductive body (10), the light subassembly (8) having a first end (53) and a second end (54), wherein the first end (53) of the light subassembly (8) is pivotally secured to a pivot (16) arranged on, in, or proximate to the internal surface (18) of the housing (6). The thermally conductive body (10) is in thermal contact with the internal surface (18) of the housing (5). The recessed luminaire (2) further comprises a dehumidifier (90).
Claims
1. A recessed luminaire, comprising: a housing having an internal surface; a light subassembly having a first end and a second end, wherein the first end is pivotally secured to a pivot arranged on, in, or proximate to the internal surface of the housing; a thermally conductive body engaged with the light subassembly, the thermally conductive body having a first end and a second end, wherein the thermally conductive body is in thermal contact with the internal surface of the housing; a gear plate non-rotatably secured to at least a portion of the thermally conductive body, the gear plate comprising a first set of gear teeth; and a lever comprising a first lever portion and a second lever portion non-rotatably connected, the first lever portion and the second lever portion arranged to pivot about a lever pivot point, wherein the second lever portion has a second set of gear teeth, wherein at least a portion of the second set of gear teeth are arranged to engage with at least a portion of the first set of gear teeth.
2. The recessed luminaire of claim 1, further comprising a cover of the housing, wherein the pivot is located at a first distance away from the cover of the housing, wherein the light subassembly engaged with a thermally conductive body rotates a first rotational amount in a first rotational direction with respect to a first imaginary horizontal plane through the pivot and substantially parallel with the cover of the housing and a second rotational amount in a second rotational direction with respect to the first imaginary horizontal plane.
3. The recessed luminaire of claim 1, wherein a first end of the first lever portion extends outside the housing of the recessed luminaire and is arranged to move within a channel of a securement plate from a first end of the channel to a second end of the channel, wherein the recessed luminaire further comprises a locking mechanism, wherein the locking mechanism is arranged to secure the first end of the lever portion to the securement plate at the first end of the channel, at the second end of the channel, or at an intermediate position between the first end and the second end.
4. The recessed luminaire of claim 1, further comprising: a outer box assembly, the outer box assembly comprising: an outer box having a cavity, the outer box arranged to receive the recessed luminaire; an installation cover having an interior surface, the installation cover arranged to cover the cavity of the outer box; and one or more connectors arranged on the interior surface of the installation cover, wherein the one or more connectors are arranged to receive one or more cables to allow the cables to connect to the installation cover.
5. The recessed luminaire of claim 4, wherein the one or more cables is arranged to connect to the installation cover at the one or more connectors or to the recessed luminaire at one or more luminaire cable connectors of the luminaire.
6. The recessed luminaire of claim 4, further comprising an electric bridge arranged to provide electrical connectivity to the one or more connectors on the installation cover.
7. The recessed luminaire of claim 4, wherein the recessed luminaire arranged within the cavity of the outer box is arranged to sit flush with the ground.
8. The recessed luminaire of claim 4, wherein the installation cover is arranged to seal the cavity of the outer box from dirt and moisture.
9. The recessed luminaire of claim 1, further comprising: a gasket, comprising: a first surface in contact with a cover of the luminaire; a second surface in contact with the housing of the luminaire, wherein the housing comprises a first portion having a first height and a second portion having a second height, wherein the second height is less than the first height, wherein the first portion of the housing and the second portion of the housing are adjacent to the gasket, and wherein the second portion of the housing or the second surface of the gasket have an indentation.
10. The recessed luminaire of claim 9, wherein the gasket further comprises: a first vertical component substantially perpendicular to a reference surface, the first vertical component having a first end and a second end; a first horizontal component substantially parallel to the reference surface, the first horizontal component having a third end and a fourth end, the third end integrally connected to the second end of the first vertical component; a second vertical component substantially perpendicular to the reference surface, the second vertical component having a fifth end and a sixth end, the fifth end integrally connected to the fourth end of the first horizontal component; and a second horizontal component substantially parallel to the reference surface, the second horizontal component having a seventh end and an eight end, the seventh end integrally connected to the sixth end of the second vertical component, wherein the first vertical component, the first horizontal component, the second vertical component, and the second horizontal component are annular about and arranged about the cover of the luminaire.
11. The recessed luminaire of claim 10, further comprising sealing bumps arranged on a first external surface of the second horizontal component of the gasket.
12. The recessed luminaire of claim 1, wherein the housing includes a glass cover, wherein the recessed luminaire is arranged to be installed below ground; a dehumidifier having a first surface on the interior of the housing and a second surface on the exterior of the housing; and a humidity sensor arranged on, within, or in proximity to the housing, wherein the humidity sensor is configured to provide a feedback loop to the dehumidifier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION
(14) The present disclosure is directed to in grade light fixtures and recessed luminaires and subassemblies thereof, and more specifically, but not exclusively, to in grade light fixtures including a heat sink and pivot for a light subassembly of the light fixture, a gasket for the cover of the light fixture, an installation cover for an outer box for installation of the light fixture. The recessed luminaire comprises a heat sink in contact with a light subassembly and a pivot on a side of the heat sink which provides a conduction path through the housing of the luminaire. The gasket has a plurality of components which allow the cover of the in grade light fixture to receive force without breaking the seal between the cover and the housing of the recessed luminaire. An outer box used during installation of the recessed luminaire has an installation cover having connectors for electric cable for installing the recessed luminaire. The connectors secure and protect the cable. Additional features and advantages of the inventive in grade light fixtures and recessed luminaires and subassemblies thereof are disclosed herein.
(15) Referring to
(16) The light subassembly 8 has a first end 53 and a second end 54. The first end 53 of the light subassembly 8 is pivotally secured to a pivot 16 arranged on, in, or proximate to an internal surface 18 of the housing 6 at a pivot point. The light subassembly 8 may connect directly to the pivot 16 (shown in
(17)
(18) Referring to
(19) Rotation of the thermally conductive body 10 and the light subassembly 8 engaged with the thermally conductive body 10 about the pivot point in the RD2 direction is obstructed by the cover 4 of the housing. In an example, the light subassembly has a light cover 32 (shown in
(20) With this configuration, the tilt location, being off center, allows the LED board (light subassembly 8) to be closer to the lens (in cover 4 of the recessed luminaire 2). This allows more light to exit the recessed luminaire 2 and not be cutoff by the side walls of the luminaire housing. This advantage is best seen when considering the position of the LED board when the board is parallel with the lens. In the off center tilt location as shown in
(21) Referring to
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(24) The recessed luminaire 2 may further includes a lever 42 to change the angle of the light subassembly 8 and the direction that light shines from the recessed luminaire 2. As shown in
(25) The recessed luminaire 2 also comprises a lever 42 comprising a first lever portion 46 and a second lever portion 48 which are non-rotatably connected. The first lever portion 46 and the second lever portion 48 are arranged to pivot about a lever pivot point 50. When the first lever portion 46 is rotated a first amount, the second lever portion 48 is rotated a second amount, where the second amount is in proportion to the first amount.
(26) The first lever portion 46 has a first end and a second end. The first end extends outside the housing 6 of the recessed luminaire 2 and is accessible by a user during or after installation of the luminaire 2. The second end of the first lever portion 46 is pivotally connected to the second lever portion 48 at the lever pivot point 50. The first lever portion 46 has two substantially parallel sides which extend from the first end to the second end of the first lever portion 46 generally along the Y direction.
(27) The lever pivot point 50 may be fixedly secured to the housing 6 on an exterior surface of the housing 6. The lever pivot point 50 may be located at a second distance away from the interior surface 18 of the housing 6 along the X axis direction and a third distance away from the pivot 16 which allows the thermally conductive body 10 to rotate along the X axis direction. In this way, the point at which the thermally conductive body 10 rotates and the point at which the first lever portion 46 rotates, the pivot point 50, are located at different distances in the X direction away from the interior of the housing.
(28) The second lever portion 48 has a first end and a second end. The first end of the second lever portion 48 is connected to the first lever portion 46 at the lever pivot point 50. The second end of the second lever portion 48 has a second set of gear teeth 56 which are arranged on a toothed side of the second lever portion 48. At least a portion of the second set of gear teeth 56 of the second lever portion 48 are arranged to engage with at least a portion of the first set of gear teeth 44 of the gear plate 40.
(29) In an example, the second lever portion 48 has two sides, a first side and a second side, which extend from the first end of the second lever portion 48 to the second end of the second lever portion 48 and are non-parallel such that the first end is narrower than the second end of the second lever portion 48. The toothed side of the second lever portion 48 extends from the first side to the second side of the second lever portion 48 and has a plurality of indentations which are of similar size and shape as the first set of gear teeth 44 of the gear plate 40 so as to allow at least a portion of the second set of gear teeth 56 of the second lever portion 48 to engage with at least a portion of the first set of gear teeth 44 of the gear plate 40. As an example, the toothed side of the second lever portion 48 is curved and convex. The second lever portion 48 has a first surface which faces the gear plate 40 in the direction of the Z axis and a second surface which faces the thermally conductive body 10 in the direction of the Z axis opposite the first surface.
(30) In an example, the gear plate 40 has a first surface which faces away from the second lever portion 48 in the direction along the Z axis and a second surface which faces the second lever portion 48 in the direction along the Z axis opposite the first surface. The first surface of the gear plate 40 is adjacent to the second surface of the second lever portion 48. Along the second end of the gear plate 40 is a protrusion which extends in the direction of the Z axis. The protrusion has a toothed side which faces in the direction along the X axis which faces the lever pivot point 50. In an example, the toothed side is concave and has the first set of gear teeth 44. Alternatively, the gear plate 40 may have a convex side with the first set of gear teeth 44. The second lever portion 48 is arranged at a distance from the gear plate 40 in the direction along the Z axis so that at least a portion of the second set of gear teeth 56 engage with the first set of gear teeth 44. The gear plate 40 is arranged between the thermally conductive body 10 and the second lever portion 48, and the gear plate 40 is secured to the thermally conductive body 10.
(31) The first end of the first lever portion 46 extends outside the housing 6 of the recessed luminaire 2 such that it is accessible to a user during installation of the light or after installation. The first end of the first lever portion 46 is arranged to move through a channel 58 of a securement plate 60 which is arranged on the exterior of the housing 6 of the recessed luminaire 2. The securement plate 60 is positioned outside the housing 6 and is positioned proximate to the cover 4 of the recessed luminaire 2. The securement plate 60 is arranged to receive the first end of the first lever portion 46 in its channel 58 and permit the first end of the first lever portion 46 to move within the channel 58. For example, the securement plate 60 may be positioned in a groove in the cover 4 of the recessed luminaire 2. The securement plate 60 has a channel 58 running from the first end of the securement plate 60 to the second end of the securement plate 60. The securement plate 60 is fixedly secured to the housing 6 or cover 4 of the recessed luminaire 2. The securement plate 60 is arched in the direction along the Y axis away from the lever pivot point 50.
(32) The first end of the first lever portion 46 can be secured by a locking mechanism 68 so that it does not move further along the channel 58 of the securement plate 60, at the first end 62 of the channel 58, the second end 64 of the channel 58, or along an intermediate position 66 between the first end 62 and the second end 64 of the channel 58. The locking mechanism 68 may be a screw arranged to engage with a recess on the first end of the first lever portion 46 having an inner circumferential surface with a plurality of female recesses arranged to rotationally engage with a male helical thread on a threaded portion of the screw. The locking mechanism 68 may be any other mechanism which secures the first lever portion to the securement plate 60, including a nail, a clasp, a protruding tab, or any combination of these mechanisms or other known mechanisms.
(33) Referring to
(34) The installation cover 80 has a plurality of connectors 82 arranged on an interior surface 74 of the circular top wall. The plurality of connectors 82 are accessible to electrical cables which are in the cavity 78 of the outer box 70. Before the recessed luminaire 2 is installed in the outer box 70, the electrical cable 72 which is used to provide power to the recessed luminaire 2 is attached to the installation cover 80 of the outer box 70 using one or more of the plurality of connectors 82. The electrical cable 72 can be managed during the process of installing the luminaires 2 so that the electrical cable 72 does not tangle, does not get pulled away from the outer box 70, and an appropriate length of cable 72 is saved to be connected to the recessed luminaire 2 which is to be installed in the outer box 70. This is particularly helpful when more than one recessed luminaire 2 is installed at once and multiple outer boxes 70 are installed. When electrical cable is drawn from one outer box 70 to another outer box 70 during the installation process, the connectors 82 on the installation covers 80 can be used to reserve an appropriate length of cable 72 for the recessed luminaires 2 before they are installed. The cable 72 ends are also protected from dirt, water, and other contaminants because they are connected to the connectors 82 and are not left loose in the outer box 72. The installation cover 80 may also be sealed to prevent dirt, water, and other contaminants from entering the outer box 70 and damaging the connectors 82.
(35) The outer box 70 has a plurality of cable conduits 84 (shown in
(36) The connector 82 of the installation cover 80 may be molded into the installation cover 80. The connector 82 may comprise a first cable connector component arranged on an interior surface of the installation cover and a second cable connector component integrally connected to the cable. The first cable connector component may be integrally connected into the installation cover and may be molded into the installation cover. The connector 82, the first cable connector component, and/or the second cable connector component may be shaped asymmetrically around an axis going through the center of the surface on which the connector and cable meet when the cable 72 is connected to the connector 82. This asymmetry prevents the cable 72 from twisting while installed in the installation cover 80 or becoming removed from the installation cover 80.
(37) The connectors 82 on the installation cover 80, the first cable connector component, and the second cable connector component are arranged to allow the cables 72 to be connected and disconnected from the installation cover 80. The recessed luminaire 2 has one or more luminaire cable connectors 86 (shown in
(38) The outer box 70 may further include an electric connector bridge 88, shown schematically in
(39) As shown in
(40) Referring to
(41) In an example shown in
(42) While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
(43) The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above.