Rotary aircraft ice protection system
10710732 ยท 2020-07-14
Assignee
Inventors
Cpc classification
B64D15/14
PERFORMING OPERATIONS; TRANSPORTING
B64D15/22
PERFORMING OPERATIONS; TRANSPORTING
B64C29/0033
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D15/14
PERFORMING OPERATIONS; TRANSPORTING
B64D15/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
There is provided an ice protection system for a rotary aircraft, including a rotor blade susceptible to an ice buildup having an inboard portion and an outboard portion, the length of the inboard portion and the length of the outboard portion define a total length of the rotor blade; a first deicing system coupled to the inboard portion of the rotor blade, the first deicing system including a plurality of spanwise zones; and a second deicing system coupled to the outboard portion of the rotor blade, the second deicing system including a plurality of chordwise zones. In one aspect, there is provided a deicing system for a rotary aircraft. In another aspect, there is a method to de-ice a rotor blade of an aircraft.
Claims
1. An ice protection system for a rotary aircraft, comprising: a rotor blade susceptible to an ice buildup having an inboard portion and an outboard portion, the length of the inboard portion and the length of the outboard portion define a total length of the rotor blade, the length of the inboard portion of the rotor blade is from 40% to 60% of the total length of the rotor blade, the rotor blade including a spanwise axis, a leading edge, and trailing edge; a first deicing system coupled only to the inboard portion of the rotor blade, the first deicing system comprising a plurality of spanwise zones, each of the spanwise zones extending longitudinally parallel to the spanwise axis and having a length of at least 90% of the length of the inboard portion; and a second deicing system coupled only to the outboard portion of the rotor blade, the second deicing system comprising a plurality of chordwise zones, the plurality of chordwise zones comprises a first chordwise zone adjacent to a tip of the rotor blade and a second chordwise zone inboard of the first chordwise zone; wherein the depth of the first chordwise zone is more than the depth of the second chordwise zone.
2. The ice protection system according to claim 1, wherein the rotor blade comprises an abrasion strip disposed on a leading edge thereof, at least one of the first deicing system and the second deicing system is disposed at least partially below the abrasion strip.
3. The ice protection system according to claim 2, wherein the first deicing system is disposed on the abrasion strip.
4. The ice protection system according to claim 3, wherein the second deicing system is disposed at least partially below the abrasion strip.
5. The ice protection system of claim 1, wherein the rotor blade is for a tiltrotor aircraft.
6. The ice protection system according to claim 1, further comprising an anti-ice zone in the outboard portion.
7. The ice protection system according to claim 6, wherein at least one of the first deicing system, the second deicing systems, and the anti-ice zone is sensor-less.
8. The ice protection system according to claim 1, further comprising a controller for selectively controlling the operation of the first deicing system and the second deicing system.
9. The ice protection system according to claim 8, wherein the controller is configured to operate according to a duty cycle.
10. A deicing system for a rotary aircraft, comprising: a plurality of spanwise zones configured to be coupled only to an inboard portion of a rotor blade, the rotor blade including a spanwise axis, a leading edge, and trailing edge; and a plurality of chordwise zones configured to be coupled only to an outboard portion of a rotor blade, the plurality of chordwise zones comprises a first chordwise zone adjacent to a tip of the rotor blade and a second chordwise zone inboard of the first chordwise zone, wherein the depth of the first chordwise zone is more than the depth of the second chordwise zone; wherein the inboard portion of the rotor blade is from 40% to 60% of the total length of the rotor blade; wherein each of the spanwise zones extending longitudinally parallel to the spanwise axis and having a length of at least 90% of the length of the inboard portion.
11. The deicing system of claim 10, wherein each of the spanwise zones has a generally trapezoidal shape.
12. A method to de-ice a rotor blade of an aircraft, comprising: providing a rotor blade susceptible to an ice buildup having an inboard portion and an outboard portion, the length of the inboard portion and the length of the outboard portion define a total length of the rotor blade, the length of the inboard portion of the rotor blade is from 40% to 60% of the total length of the rotor blade, the rotor blade including a spanwise axis, a leading edge, and trailing edge; providing a first deicing system coupled only to the inboard portion of the rotor blade, the first deicing system comprising a plurality of spanwise zones, each of the spanwise zones extending longitudinally parallel to the spanwise axis and having a length of at least 90% of the length of the inboard portion; providing a second deicing system coupled only to the outboard portion of the rotor blade, the second deicing system comprising a plurality of chordwise zones, the plurality of chordwise zones comprises a first chordwise zone adjacent to a tip of the rotor blade and a second chordwise zone inboard of the first chordwise zone; wherein the depth of the first chordwise zone is more than the depth of the second chordwise zone; operating the first deicing system to heat the inboard portion of the rotor blade; and operating the second deicing system to heat the outboard portion of the rotor blade.
13. The method according to claim 12, wherein the operating the second deicing system step is performed before the operating the first deicing system step.
14. The method according to claim 12, wherein the first deicing system is coupled only to the inboard portion of the rotor blade and the second deicing system is coupled only to the outboard portion of the rotor blade.
15. The method according to claim 12, further comprising: sensing an air temperature near a fuselage of the aircraft and a velocity of air passing over the fuselage of the aircraft; and selectively controlling the operation of the first deicing system and the second deicing system.
16. The method according to claim 15, wherein the controlling the operation step further comprises selecting a duty cycle.
17. The method according to claim 16, wherein the duty cycle is defined by a pattern of time intervals in which electrical power is supplied or not supplied to the first deicing system and the second deicing system for the duration of each time interval within the pattern, the selection of the duty cycle being at least partially in response to the sensed air temperature near the fuselage and the velocity of air passing over the fuselage of the aircraft.
Description
DESCRIPTION OF THE DRAWINGS
(1) The novel features believed characteristic of the embodiments of the present disclosure are set forth in the appended claims. However, the embodiments themselves, as well as a preferred mode of use, and further objectives and advantages thereof, will best be understood by reference to the following detailed description when read in conjunction with the accompanying drawings, wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(16) Illustrative embodiments of ice protection systems and methods of operation therefor are described below. In the interest of clarity, all features of an actual implementation may not be described in this specification. It will, of course, be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(17) In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the present application, the devices, members, apparatuses, etc. described herein may be positioned in any desired orientation. Thus, the use of terms such as above, below, upper, lower, or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the device described herein may be oriented in any desired direction.
(18) The embodiments of the ice protection systems and methods therefor will be described with reference to a blade on a VTOL aircraft, such as tiltrotor aircraft 101 shown in
(19) Referring to
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(21) The fuselage 103 includes a sensor 123 for sensing outside air temperature (OAT) and a sensor 125 for sensing the speed of the air passing over the fuselage 103 and are in electrical communication with a controller 127.
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(23) Ice protection systems and methods therefor that are effective in protecting against ice accumulation, reliable, and rugged are described herein. An embodiment of the ice protection system 151 for a rotary aircraft is shown in
(24) In an embodiment, the first deicing system 153 is coupled only to the inboard portion 141 of the rotor blade 130 and the second deicing system 155 is coupled only to the outboard portion 155 of the rotor blade 130.
(25) In an embodiment, length L.sub.1 of the inboard portion 141 can be from about 40% to about 60% of the total length L.sub.3 of the rotor blade 130 (e.g., L.sub.1 can be 40%, 41%, 42%, 43%, 44%, 45%, 46%, 47%, 48%, 50%, 51%, 52%, 53%, 54%, 55%, 56%, 57%, 58%, 59%, or 60% of the total length L.sub.3 of the rotor blade 130). Length L.sub.2 of the outboard portion 145 can be from about 40% to about 60% of the total length L.sub.3 of the rotor blade 130 (e.g., L.sub.2 can be 40%, 41%, 42%, 43%, 44%, 45%, 46%, 47%, 48%, 50%, 51%, 52%, 53%, 54%, 55%, 56%, 57%, 58%, 59%, or 60% of the total length L.sub.3 of the rotor blade 130). For example, but not limitation, as shown in
(26) The first deicing system 153 includes a plurality of spanwise zones 157a-157d. Each spanwise zone 157a-157d extends longitudinally parallel to spanwise axis 131. Each spanwise zone 157a-157d can extend the entire length L.sub.1 of the inboard portion 141, 90% of length L.sub.1 of the inboard portion 141, or 80% of length L.sub.1 of the inboard portion 141. In an exemplary embodiment shown in
(27) Each spanwise zone 157a-157d extends from the root end 143 of the rotor blade to the second deicing system 155. In a preferred embodiment, each spanwise zone 157a-157d is one piece or one elongated zone (e.g., advantageously separate shorter zones are not included in the inboard portion 141). Each spanwise zone 157a-157d can have a generally elongated trapezoidal shape. In an embodiment, each spanwise zone 157a-157d has taper portion 159a-159d that has a depth D.sub.2 that is adjacent to the second deicing system 155 as shown in
(28) Each of the spanwise zones 157a-157d can be an electrically heated deicing member, a heater blanket or other thermal conductive material configured to warm the rotor blade 130. In an embodiment shown in
(29) The second deicing system 155 includes a plurality of chordwise zones. Each chordwise zone extends in a chordwise orientation (e.g., at a depth that provides wrap around coverage extending from the leading edge 135 toward the trailing edge 136). The plurality of chordwise zones 165a-165h (e.g., a pair of first chordwise zones 165d, 165h; a pair of second chordwise zones 165c, 165g; a pair of third chordwise zones 165b, 165f; and a pair of fourth chordwise zones 165a, 165e) can extend longitudinally in a series orientation to form an upper chordwise zone row 167a and a lower zone row 167b.
(30) In an embodiment, each chordwise zone 165a-165h has a depth D.sub.1 that provides wrap around coverage that is more than a depth of at least a portion of the spanwise zones 157a-157d. In an embodiment, each chordwise zone 165a-165h has a depth D.sub.1 to provide wrap around coverage that is more (e.g., deeper and/or extends from the leading edge 135 to the trailing edge 136) than the depth D.sub.3 that provides wrap around coverage for the base portion 161a-161d of the spanwise zones 157a-157d. In some embodiments, each chordwise zone 165a-165h has a depth D.sub.1 to provide wrap around coverage that is more (e.g., deeper and/or extends from the leading edge 135 to the trailing edge 136) than at least some of the depth D.sub.2 that provides wrap around coverage for the taper portion 159a-159d of the spanwise zones 157a-157d.
(31) It will be appreciated that the contemplated embodiments shown herein are exemplary embodiments of the size, shape, and configuration of the second deicing system 155. For example, as shown in
(32) An embodiment of the ice protection system 151 and methods therefor includes configuring the length, depth that provides wrap around coverage, and shape of the first and second deicing systems 153, 155 to remove ice in areas on the rotor blade 130 that are at risk for ice accretion. In an embodiment, the first deicing system 153 includes a total of two spanwise zones 157c, 157d. In another embodiment, the first deicing system includes a total of four spanwise zones 157a-157d. The second deicing system 155 includes a total of eight chordwise zones 165a-165h. In an embodiment, the second deicing system 155 includes a total of six chordwise zones 165a-165f. In another embodiment, the second deicing system 155 includes a total of four chordwise zones 165a-165d. In yet another embodiment, the second deicing system 155 includes a total of two chordwise zones 165a, 165b.
(33) The first and second deicing systems 153, 155 are in electrical communication with a power source 169 via a first electrical circuit 171 and a second electrical circuit 173, respectively. In an embodiment, the first and second electrical circuits 171, 173 can be separate. Each of the first and second electrical circuits 171, 173 include electrical busses and electrical connections. The electrical busses in the first and second electrical circuits 171, 173 distribute power from the power source 169 to the spanwise and chordwise zones 157a-157d, 165a-165h, respectively. In an embodiment, first electric circuit 171 includes wires 162a-162d to distribute power from the power source 169 to the spanwise zones 157a-157d, respectively. Electrical connections such as solder joints are included in the first and second electrical circuits 171, 173 to provide and maintain contact between electrical elements with the rotor blade 130. In an embodiment, advantageously the first and second electrical circuits 171, 173 have fewer electrical connections as compared to the prior art ice protection system shown in
(34) Power source 169 is shown schematically in
(35) In an embodiment, the second electrical circuit 173 can advantageously be routed in lower strained areas on the blade 130. In an embodiment, the second electrical circuit 173 is positioned at least partially below a leading edge outer surface, for example, but not limitation, the abrasion strip 195.
(36) The ice protection system 151 can include a controller 127 for selectively controlling the operation of the first and second deicing systems 153, 155. Controller 127 can be disposed in the fuselage 103, as shown in
(37) In an embodiment, the controller 127 can be programed to automatically manage the power to the spanwise and/or chordwise zones. In an embodiment, power to first and second deicing systems 153, 155 are cycled by the controller 127 using a duty cycle. Output signals from OAT sensor 123 and air speed sensor 125 are supplied to controller 127 via cables 175. The controller 127 can include a computer that uses ice management data and/or a lookup table, for example, a preset duty cycle, to ascertain the appropriate duty cycle of heating time for at least one spanwise and/or chordwise zone based on the output signals then applies the duty cycle until a different duty cycle is selected or operation of the spanwise and/or chordwise zones is terminated. It is preferred that the output from the OAT sensor 123 is filtered to prevent the ice protection system 151 from chasing a constantly changing OAT output signal. An exemplary embodiment of a duty cycle can include operating via electrical power a spanwise and/or chordwise zone (e.g., spanwise zones 157a-157d, chordwise zones 165a-165h) for an interval of less than 15 seconds. Using duty cycles to control the operation of the spanwise and/or chordwise zones can advantageously eliminate the need for temperature sensors in the rotor blade, which have a tendency to be unreliable and/or can fail during operation. Accordingly, in an embodiment, the spanwise and/or chordwise zones can advantageously be sensorless.
(38) The controller 127 can be further programmed to alternate the power-on time for a selected spanwise and/or chordwise zone. The location of the activated spanwise and/or chordwise zone can be determined based on at least one of the output signal from the OAT sensor 123, the output signal from the air speed sensor 125, and the configuration of first and second deicing zones 153, 155 on rotor blade 130. The order of the power-on time for the selected spanwise and/or chordwise zones can be programmed to minimize the size of the ice that is shed from the rotor blade 130 leading edge. In an exemplary embodiment, referring to
(39) In an embodiment, shown in
(40) An exploded view of rotor blade 130 is shown in
(41) Another embodiment of the ice protection system 151 is shown in
(42) Ice protection system 151 further includes a heater boot 160 that is disposed on the root end 143 of the rotor blade 130. In some embodiments, the heater boot 160 can provide ice protection around the blade folding mechanism and is independent of the first deicing system 151.
(43) As shown in
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(45) An embodiment provides that the second deicing system 255 is disposed at least partially below the abrasion strip 295. In an embodiment, the second deicing system 255 can be disposed on the leading edge member. Advantageously the second electrical circuit 273 can be positioned below the abrasion strip 295 where there is less strain and no interference with the first deicing system 253 as shown in
(46) In an embodiment, there is provided a method to de-ice a rotor blade of an aircraft including providing a rotor blade susceptible to an ice buildup having an inboard portion and an outboard portion, providing a first deicing system coupled only to the inboard portion of the rotor blade, the first deicing system comprising a plurality of spanwise zones; providing a second deicing system coupled only to the outboard portion of the rotor blade, the second deicing system comprising a plurality of chordwise zones; operating the first deicing system to heat the inboard portion of the rotor blade; and operating the second deicing system to heat the outboard portion of the rotor blade.
(47) In some embodiments, the step of operating the second deicing system is performed before operating the first deicing system step.
(48) In another embodiment, the method includes sensing an air temperature near a fuselage of the aircraft and a velocity of air passing over the fuselage of the aircraft; and selectively controlling the operation of the first deicing system and the second deicing system. The controlling the operation step can further include selecting a duty cycle. The duty cycle can be defined by a pattern of time intervals in which electrical power is supplied or not supplied to the first and second deicing systems for the duration of each time interval within the pattern, the selection of the duty cycle being at least partially in response to the sensed air temperature near the fuselage and the velocity of air passing over the fuselage of the aircraft.
(49) The illustrative embodiments of the ice protection system described herein advantageously provide at least one of the following benefits: (1) ice detection sensors are not required by the first and second deicing systems, which improves the reliability of the embodiments disclosed herein as compared to conventional ice management systems that use ice detection sensors; (2) the ice protection system can reduce the number of deice zones, electrical connections, and cross-over wires while not exceeding the aircraft power budget; (3) improved reliability because the electrical circuits can be extended down the span of the blade since the first deicing system can be positioned on the abrasion strip; and (4) the externally mounted first deicing system takes up less internal space in the blade and can permit ease of removal and replacement thereof.
(50) It may be advantageous to set forth definitions of certain words and phrases used in this patent document. The term couple and its derivatives refer to any direct or indirect communication between two or more elements, whether or not those elements are in physical contact with one another. The terms include and comprise, as well as derivatives thereof, mean inclusion without limitation. The term or is inclusive, meaning and/or. The phrases associated with and associated therewith, as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, or the like.
(51) The terms a and an are defined as one or more unless this disclosure explicitly requires otherwise.
(52) The terms substantially and generally are defined as largely, but not necessarily wholly, what is specified (and includes what is specified; e.g., substantially 90 degrees includes 90 degrees), as understood by a person of ordinary skill in the art. In any disclosed embodiment, the terms substantially, approximately, generally, and about may be substituted with within [a percentage] of what is specified, where the percentage includes 0.1, 1, and 5 percent.
(53) Terms such as first and second are used only to differentiate features and not to limit the different features to a particular order or to a particular quantity.
(54) The same or similar features of one or more embodiments are sometimes referred to with the same reference numerals within a figure or among figures. However, one or more features having the same reference numeral should not be construed to indicate that any feature is limited to the characteristics of another feature having the same reference numeral, or that any feature cannot already have, or cannot be modified to have, features that are different from another feature having the same reference numeral.
(55) At least one embodiment is disclosed and variations, combinations, and/or modifications of the embodiment(s) and/or features of the embodiment(s) made by a person having ordinary skill in the art are within the scope of the disclosure. Alternative embodiments that result from combining, integrating, and/or omitting features of the embodiment(s) are also within the scope of the disclosure. The feature or features of one embodiment may be applied to other embodiments to achieve still other embodiments, even though not described, unless expressly prohibited by this disclosure or the nature of the embodiments. The scope of protection is not limited by the description set out above but is defined by the claims that follow, the scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated as further disclosure into the specification and the claims are embodiment(s) of the present invention.