Gearbox for a motor vehicle
10711892 · 2020-07-14
Assignee
Inventors
Cpc classification
F16H61/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2063/3076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2061/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T74/19251
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Described herein is a gearbox for a motor vehicle including a plurality of forward gear ratios and a reverse gear ratio, the gearbox further including: a control device (configured for controlling the selection and the engagement of said forward gear ratios and of said reverse gear ratio; and a plurality of engagement devices that can be controlled by means of said control device for engaging the forward gear ratios or reverse gear ratio (RM) of the gearbox that are operatively associated to said devices. The gearbox includes a locking device, which is electrically controlled and configured for preventing actuation of the engagement device associated to a predetermined forward gear ratio, said locking device being configured for being actuated above a threshold speed of the motor vehicle on which said gearbox is installed.
Claims
1. A gearbox for a motor vehicle including a plurality of forward gear ratios and a reverse gear ratio, the gearbox further including: a control device configured for controlling the selection and the engagement of said forward gear ratios and of said reverse gear ratio; and a plurality of engagement devices that can be controlled by means of said control device for engaging the forward gear ratios or reverse gear ratio of the gearbox that are operatively associated to said devices, wherein the gearbox includes a locking device, which is electrically controlled and configured for preventing actuation of the engagement device associated to a predetermined forward gear ratio, said locking device being configured for being actuated above a threshold speed of a motor vehicle on which said gearbox is installed, wherein said predetermined forward gear ratio includes a first gear ratio, wherein said locking device includes at least one actuator configured for displacing a pin between an extracted position and a retracted position, wherein said control device includes a case fixed to a casing of said gearbox and a control shaft rotatably mounted and axially movable within said case, said control shaft comprising a first radial engagement finger and a second radial engagement finger for controlling corresponding devices for engagement of the forward gear ratios and of the reverse gear ratio, and said locking device comprising a bushing connected in rotation to said control shaft and axially movable with respect thereto, said bushing being countered in the axial movement of the control shaft by an elastic element, said at least one actuator of said locking device including at least one electromagnetic actuator fixed to said case.
2. The gearbox according to claim 1, wherein, when the control shaft is in a position that makes the selection of the engagement plane of said predetermined forward gear ratio, aid bushing bears upon a contrast element fixed to a wall of the case of said control device, said bushing moreover bearing a radial tab configured to come into contact with the pin of said at least one electromagnetic actuator of said locking device when the pin is in the extracted position.
3. The gearbox according to claim 1, wherein said predetermined forward gear ratio further includes a second gear ratio.
4. The gearbox according to claim 3, wherein said at least one actutor of said locking device includes two electromagnetic actuators fixed to said case, wherein, when the control shaft is in a position that makes the selection of the engagement plane of said predetermined forward gear ratio, said bushing bears upon a contrast element fixed to a wall of the case of said control device, said bushing moreover bearing a radial tab configured to come into contact with the pins of the electromagnetic actuators of the locking device when the pins are in the extracted position.
5. The gearbox according to claim 2, wherein, when the control shaft is shifted axially into a position that makes the selection of the engagement plane of said reverse gear ratio, said control shaft slides axially with respect to said further bushing thereby reducing the axial distance thereof with respect to the engagement bushing that bears said first radial engagement finger, said approach being obtained by compression of said elastic element.
6. The gearbox according to claim 1, wherein, to each predetermined forward gear ratio of which the locking device is configured for preventing engagement, a corresponding and distinct threshold speed of said motor vehicle is associated.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will now be described with reference to the annexed figures, which are provided purely by way of non-limiting example and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(16) With reference to
(17) The control device 106 includes an electrically controlled locking device designated by the reference number 170. The locking device 170 includes a first electromagnetic actuator 172 and a second electromagnetic actuator 174, each including an electromagnet configured for displacing a corresponding pin 176, 178 between an extracted position, visible in
(18) The actuators 172, 174 have axes X172, X174 to which the pins 176, 178 are coaxial.
(19) Likewise forming part of the locking device 170 is a thin plate 158, which is configured substantially as a variant of the thin plate 58 described previously. The thin plate 158 is fitted on the engagement bushing 54 so as to translate rigidly therewith. It is moreover connected in rotation to the bushing 54.
(20) With the aid of
(21) In this way, on each appendage a first stretch designated by the references 164A, 166A, respectively, is defined, which is substantially shaped to form an L by bending back towards the casing of the thin plate each of the metal projections so as to confer to each of the first stretches an orientation substantially aligned to the surface of the thin plate itself.
(22) Each appendage moreover includes second stretches 164B, 166B substantially orthogonal to the stretches 166A, 164A and incident with respect to the side flaps of the thin plate 158 so as to provide substantially two supports.
(23) In this way, with reference to
(24) With reference once again to
(25) The reference denotes the angle comprised between each of the axes X172, X174 and the axis Z50 and is preferably the same for the two actuators.
(26) Once again with reference to
(27) Moreover visible in
(28) Operation of the device 106 is described in what follows.
(29) With reference to
(30) If the vehicle is travelling at a speed higher than a threshold speedwhich can be calculated for the first and second gears (but also for other forward gears) taking into account the global ratio of transmission of the kinematic chain that goes from the gearbox 1 up to the drive wheels of the vehicle, passing of course through the differential DIFFan electronic control unit sends an electrical signal to one or both of the actuators 172, 174 so as to control exit of the respective pins 176, 178, which are normally in the retracted position. This is because, in order to guarantee engagement of the gears in a way altogether identical to what happens on a control device of a known type, such as the one illustrated in
(31) The aforesaid electronic control unit may be either an electronic control unit of the internal-combustion engine or a separate electronic control unit.
(32) With reference to
(33) Since the thin plate 158 is connected in rotation to the engagement bushing 54, if the rotation about the axis XCS of the thin plate 158 is locked in one or both of the directions of rotation by the pins 176, 178, also the rotation of the bushing 54 and of the control shaft CS is likewise locked. The same applies, of course, also to the bushing 56.
(34) In this way, it is possible to prevent actuation of the synchronizer S1/2 and hence engagement of the first and second gears.
(35) It is also possible to envisage a control strategy that enables locking of rotation of the engagement finger 50 only in the direction that corresponds to engagement of the first forward gear, to be carried out, for example, in the case where the speed of the vehicle is higher than a safety threshold for engagement of the first gear but is lower than a safety threshold speed for engagement of the second gear.
(36) In general, to each forward gear ratio engagement of which is prevented by the locking device 170 there may be associated (and preferentially is associated) a corresponding and distinct threshold speed of the motor vehicle. For example, for the first gear ratio (I) the threshold speed may be chosen equal to 50 km/h, whilst for the second gear ratio (II) the threshold speed may be chosen equal to 80 km/h. In this way, above 80 km/h both of the actuators 172, 174 are activated by the electronic control unit for controlling exit of both of the pins 176, 178, whereas below 80 km/h only the actuator the pin of which locks engagement of the first gear, here the actuator 172 with the pin 176, is activated. If the vehicle has to slow down gradually from speeds higher than 80 km/h, then it is possible to maintain actuation of just the actuator 172, the signal to the actuator 174 ceasing.
(37) Control strategies that envisage in any case locking of both directions of rotation for engagement of the first and second gears I and II are in any case more conservative, and safer.
(38) Simultaneously to entry into action of the actuators 172, 174 it is possible to envisage turning-on of a warning light and/or an acoustic warning that warns the driver of the hazard.
(39) Reference will now be made to
(40) As compared to the control device 6, the control device 206 differs as regards the presence of a locking device 270 set axially at one end of the case 44 opposite to the one where the rockers 46, 48 are hinged.
(41) The locking device 270 includes a first actuator 272 and a second actuator 274, and a further bushing 276 positioned at one end of the control shaft CS substantially adjacent to the engagement bushing 54.
(42) It should be noted that also visible in
(43) The actuators 272, 274 have longitudinal axes X272, X274 that are parallel to one another and to the axis XCS. Since the pins 278, 280 share the axes X272, X274, they too consequently have their axes parallel to the axis XCS.
(44) With reference to
(45) Operation of the control device 206 is described in what follows.
(46) With reference to
(47) For this purpose, it should be noted that
(48) When the speed of the vehicle on which the gearbox 1 comprising the device 206 installed exceeds a threshold value deemed safe for engagement of the first and/or second forward gears, an electronic control unit sends an electrical signal to the actuators 272, 274 for controlling exit of the pins 278, 280 (one or both of them, depending upon the conditions already mentioned previously), which are normally in the retracted position for the reasons already explained.
(49) Exit of the pins 278, 280 hence brings them into positions in which they are on opposite sides with respect to the radial tab 282 and in contact therewith (with slight play, to make up for the kinematic chain of tolerances). The tab 282 is thus prevented from turning in one direction or the other. This also prevents rotation of the control shaft CS and consequently actuation of the synchronizer S1/2, thus making it impossible to complete the manoeuvre of engagement of the first or second gears.
(50) Sending of the electrical actuation signal to the actuators 272, 274 may be accompanied, as already mentioned, by turning-on of a warning light and/or an acoustic warning to warn the driver of the condition of danger.
(51) It should moreover be noted, with reference to
(52) In fact, with reference to the position represented by a dashed and double-dotted line and associated to the reference RM in brackets, the bushing 276 can assume an extreme position, which is further translated in an axial direction with respect to the one corresponding to selection of the engagement plane of the first and second gears when the control shaft CS is shifted axially to achieve engagement of the engagement finger 52 within the fork-like end RM, as may be seen in
(53) If the actuators 272, 274 are equipped with an electromagnet of a proportional type, it would even be possible to send a first voltage signal, with a first amplitude, in concomitance with a reverse-gear selection manoeuvre so as to control exit of the pins 278, 280 by an amount less than that of the corresponding maximum travel (which would instead be controlled by a second voltage signal, with a second amplitude greater than the first amplitude), which is instead necessary for preventing engagement of the first and second gears.
(54) With reference to
(55) The control device 306 differs from the devices 6, 106 and 206 as regards the conformation of the control shaft CS, which in this case is designated by the reference CS (the main axis is designated by XCS). The control shaft CS is identical to the control shaft CS except at the end located in a position corresponding to the engagement bushing 52. At this end there is in fact provided a blind axial hole 3060, housed within which is an elastic element 3061preferentially a helical spring of large axial developmentmoreover comprising a flattened portion 3062.
(56) Fitted on the flattened portion 3062, and consequently fixed in rotation with respect to the control shaft CS, is a hollow bushing 3063 having a radial tab 3064 substantially similar to the radial tab 282.
(57) The bushing 3063 is closed at one end by a cap 3065, forced within the cavity of the bushing 3064 so as to be permanently connected thereto and having a projection on which the spring 3061 fits. On the opposite side, the cap 3065 is moreover provided with a spherical recess 3066 configured for shape fit with a grubscrew 3067 with spherical head inserted and blocked within the case 44.
(58) The control device 306 is completed with a locking device 370 similar to the locking device 270, hence including two electromagnetic actuators 372, 374 configured for moving respective pins 378, 380 between an extracted position and a retracted position. The pins 378, 380 are normally in the retracted position. The actuators 372, 374 have axes X372, X374 that are parallel to one another and to the axis XCS. Since the pins 378, 380 share the axes X372, X374, they also have their axis parallel to the axis XCS.
(59) The difference with respect to the locking device 270 lies in the fact that, given the same dimensions of the actuators, the maximum travel of the pins may be more contained, for reasons that will be described in detail shortly.
(60) Operation of the control device 306 is described in what follows.
(61) With reference to
(62) The ensemble of the additional elements at the end of the shaft CS has been designed by the inventors so as to reduce the travel of the pins displaced by the actuators 372, 374. The purpose of this is to prevent ultimately that, in the case of applications where the control device has dimensions such as to require a very long travel of the pins, there is run the risk of permanent distortion and deformation of the pins (with possible damage to the actuators themselves) should the driver be particularly insistent in carrying through the manoeuvre of engagement of the first and second gears, notwithstanding the preventive action of the locking device.
(63) Thanks to the control device 306, it is possible, so to speak, to anticipate entry into action of the locking device 370 with respect to what happens in the control device 206.
(64) In greater detail, when the driver controls an axial displacement of the control shaft CS that brings the finger 50 into a position corresponding to the engagement plane of the first and second gears (i.e., more in general, when the control shaft CS is in a position that makes the selection of the engagement plane of the first and second forward gears), the bushing 3063 translates rigidly in an axial direction with the control shaft CS without varying its axial distance with respect to the bushing 54, which is maintained via the elastic element 3061.
(65) The axial distance between the finger 50 and the radial tab 3064 is moreover chosen in such a way that, when the finger 50 is in a position corresponding to the engagement plane of the first and second gears, the cap 3065 comes to bear, with the recess 3066, upon the head of the grubscrew 3067, which functions as contrast element.
(66) The person skilled in the branch will thus have no difficulty in appreciating that in this position the radial tab 3064 is extremely close (the contact proper is prevented by the grubscrew 3067) to the wall of the case 44, where the pins 378, 380 are situated, which consequently can lock rotation of the control shaft CS (thus preventing actuation of the synchronizer S1/2 and hence engagement of the first and/or second gears) with a reduced axial travel.
(67) Even though engagement of the reverse gear is an operation obtained via the other engagement finger 52, it involves in any case a further axial movement of the control shaft CS and of the finger 50, which will hence occupy the position designated by the reference RM in brackets and associated to a dashed and dotted line.
(68) The bushing 3063 remains bearing upon the grubscrew 3067, but at this point it is the control shaft CS that slides axially within the bushing 3063 creating an axial compression of the spring 3061, which reduces up to vanishing of the axial distance between the bushings 3063 and 54.
(69) It should be noted that in one embodiment, such as that illustrated in
(70) The difference with respect to the solution forming the subject of
(71) It should be noted that, with the arrangement of the fork-like ends illustrated herein, it is not possible to achieve the above result with a rigid solution of the type illustrated in
(72) In fact, the further axial travel of the control shaft CS necessary for bringing the engagement finger 52 into the fork-like end RM could not be covered in so far as the bushing 276 would be already bearing upon the wall of the case 44, thus preventing any further axial movement of the control shaft.
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(74) The control device 406 includes a locking device 470, in turn including a first electromagnetic actuator 472 and a second electromagnetic actuator 474. Each actuator 472, 472 includes an electromagnet configured for movement of a corresponding pin 478, 480 between an extracted position and a retracted position. The pins 478, 480 are normally in the retracted position.
(75) The actuators 472, 474 have axes X472, X474 to which the pins 478, 480 are coaxial.
(76) It should be noted that the actuators 472, 474 are arranged in a way similar to the actuators 172, 174 of the device 170: each of the actuators 472, 474 is fixed to the case 44 (which preferentially may be shaped so as to present a pair of fastening flanges for the aforesaid actuators) so that the longitudinal axes X472, X474 of the actuators 472, 474 and of the pins 478 and 480 are arranged with orientation substantially transverse with respect to the axis XCS and to the control shaft. The orientation of the axes X472, X474 is moreover symmetrical with respect to the axis Z50.
(77) The reference denotes the angle comprised between each of the axes X472, X474 and the axis Z50 and is preferably the same for the two actuators. The angle may be greater than, smaller than, or identical to the angle , depending upon the layout of the control device and of the gearbox.
(78) Forming part of the locking device 470 is also a bushing 4060 fitted on the control shaft CS in a position intermediate between the bushings 54, 56 and connected in rotation to the shaft CS itself.
(79) The bushing 4060 is substantially drop-shaped; i.e., it includes a circular hub and a single or double bracket designated by the reference number 4061, which bears a pin 4062 on which a roller 4063 is mounted in a freely rotatable way. As may be seen from
(80) Operation of the control device 406 is described in what follows.
(81) When the driver of the vehicle on which the gearbox 1 is installed controls an axial advance of the control shaft CS such as to bring the finger 50 into a position corresponding to the fork-like end I/II, the bushing 4060 translates rigidly with the shaft CS and is brought into a position corresponding to the two actuators 472, 474.
(82) When the speed of the vehicle is higher than a threshold value for safe engagement of the first and/or second forward gears (already discussed previously), an electronic control unit having the task of controlling the actuators 472, 474 sends a command for the exit of the pins 478, 480 by means of an electrical signal. The pins 478, 480 set themselves on opposite sides with respect to the roller 4063, as may be seen in
(83) Since the bushing 4060 is connected in rotation to the control shaft CS, the exit of the pins and their contact with the roller 4063 (on opposite sides thereof) prevents rotation of the control shaft CS in both of the positions of engagement corresponding to engagement of the first and second forward gears and hence actuation of the synchronizer S1/2, forcing the control shaft to remain in a neutral position that corresponds to an idle condition of the gearbox 1.
(84) Also in this case, it is possible to activate at the same time an acoustic warning and/or a warning light to warn the driver of the hazard.
(85) In the event of the need to control a retraction of the pins 478, 480, the presence of the roller 4063 facilitates this operation. Assuming that the roller 4063 is substantially in contact with just one pin owing to the presence of minor functional play that prevents tangency thereof with the two pins simultaneously, at the interface between the roller and the pin there develops a condition of rolling friction that favours disengagement as compared, for example, to the condition of sliding friction that develops at the interface between the appendages 164, 166 and the pins 176, 178 of the control device 106.
(86) Finally, with reference to
(87) With reference to
(88) As may be seen in
(89) With reference to
(90) The length of the tab 5700 is chosen in such a way that, when the pins 578, 580 are in the extracted position, it is comprised between them and tangential thereto (but for functional tolerances). For this purpose, the length of the tab 5700 is chosen so as to be equal to the centre-to-centre distance between the pins 578, 580 reduced by the diameter of one of them.
(91) Operation of the locking device 570 is described in what follows.
(92) With reference to
(93) The latter, by setting themselves on opposite sides with respect to the tab 5700, lock the sliding in an axial direction of the fork F1/2 on the shaft 16, which prevents actuation of the synchronizer S1/2 and thus engagement of the first and second forward gears.
(94) Also in this case, it is possible to associate the event to turning-on of a warning light and and/or an acoustic warning that warns the driver of the hazard.
(95) It should be noted that in this embodiment it is not necessary for the control shaft CS of the control device 6 to be in a position that corresponds to selection of the engagement plane of the first and second gears in so far as locking of the fork F1/2 can occur also when the vehicle is travelling at a speed higher than the threshold speed and another gear is engaged. This is because the action of the locking device 570 develops on the fork F1/2 and not on the control device 6.
(96) The action of the locking device may thus be of a preventive type (and this is the preferred embodiment for achieving this purpose) and would simply add to the action of locking already exerted by the blade 64.
(97) Of course, the details of construction and the embodiments may vary widely with respect to what has been described and illustrated herein, without thereby departing from the scope of the present invention, as defined in the annexed claims.
(98) For example, it is possible to envisage variants of the solutions illustrated herein in which the locking device includes just one electromagnetic actuator, and is consequently able to prevent engagement of just one predetermined forward gear ratio, for example the first gear.