Switch for an electrical device
10714283 ยท 2020-07-14
Assignee
Inventors
Cpc classification
H01H9/04
ELECTRICITY
H01H13/52
ELECTRICITY
H01H19/06
ELECTRICITY
H01H19/46
ELECTRICITY
H01H2239/078
ELECTRICITY
International classification
H01H19/06
ELECTRICITY
H01H19/46
ELECTRICITY
H01H9/04
ELECTRICITY
Abstract
The invention relates to a switch for an electrical device, in particular for an electrical tool, comprising a slide control for setting a rotational speed of the electrical device, a switch housing, and at least one circuit board arranged in the switch housing for holding electrical components of the slide control. According to the invention, a movably supported operating element of the slide control is inserted into a contact chamber of the switch housing in a sealed manner through a first feed-through and is led out of the contact chamber in a sealed manner through a second feed-through in all adjustment positions of the operating element. Thus, a switch that ensures reliable function even under ambient conditions of high contamination is provided.
Claims
1. A switch for an electrical device, the switch comprising: a switch housing having a contact space defined therein; first and second bushings mounted in the switch housing; at least one printed circuit board received in the contact space of the switch housing; and a slide control configured to set a speed of the electrical device, the slide control including: a plurality of electrical components mounted on the at least one printed circuit board; and an operating element movable through a range of adjustment positions, the operating element in all of the adjustment positions being in sliding and sealing engagement with and extending through the first bushing into the contact space and being in sliding and sealing engagement with and extending through the second bushing out of the contact space.
2. The switch of claim 1, wherein when the operating element is moved between adjustment positions a displaced volume of a portion of the operating element moving into the contact space deviates from a displaced volume of a portion of the operating element moving out of the contact space by no more than 10%.
3. The switch of claim 2, wherein the displaced volume of the portion of the operating element moving into the contact space and the displaced volume of the portion of the operating element moving out of the contact space are equal.
4. The switch of claim 1, wherein: the plurality of electrical components include a plurality of resistance tracks applied to the printed circuit board; and the slide control includes a linear potentiometer including at least one sliding contact connected to the operating element, the sliding contact interacting with the resistance tracks.
5. The switch of claim 1, wherein: the slide control includes a capacitive travel sensor including a slide connected to the operating element and received between at least two electrodes.
6. A switch for an electrical device, the switch comprising: a switch housing having a contact space defined therein; first and second bushings mounted in the switch housing; at least one printed circuit board received in the contact space of the switch housing; a slide control configured to set a speed of the electrical device, the slide control including: a plurality of electrical components mounted on the at least one printed circuit board; and an operating element movable through a range of adjustment positions, the operating element extending in all of the adjustment positions in sealing engagement through the first bushing into the contact space and in sealing engagement through the second bushing out of the contact space; a counter-bearing attached to the switch housing and defining a spring receptacle arranged outside the contact space; and a spring received in the spring receptacle and operatively engaged with the operating element to bias the operating element.
7. The switch of claim 1, further comprising: a rotary switch including: a rotary switch activating part; at least one rotary switch contact element; a rotary seal; and a connection part between the rotary switch activating part and the at least one rotary switch contact element, the connection part extending through the rotary seal into the contact space.
8. A switch for an electrical device, the switch comprising: a switch housing having a contact space defined therein; first and second bushings mounted in the switch housing; at least one printed circuit board received in the contact space of the switch housing; a slide control configured to set a speed of the electrical device, the slide control including: a plurality of electrical components mounted on the at least one printed circuit board; and an operating element movable through a range of adjustment positions, the operating element extending in all of the adjustment positions in sealing engagement through the first bushing into the contact space and in sealing engagement through the second bushing out of the contact space; a rotary switch including: a rotary switch activating part; at least one rotary switch contact element; a rotary seal; and a connection part between the rotary switch activating part and the at least one rotary switch contact element, the connection part extending through the rotary seal into the contact space; a plurality of contact surfaces arranged on the printed circuit board; and wherein depending on a position of the rotary switch activating part the at least one rotary switch contact element is in electrically conductive connection with at least one of the contact surfaces or with none of the contact surfaces.
9. A switch for an electrical device, the switch comprising: a switch housing having a contact space defined therein; first and second bushings mounted in the switch housing; at least one printed circuit board received in the contact space of the switch housing; a slide control configured to set a speed of the electrical device, the slide control including: a plurality of electrical components mounted on the at least one printed circuit board; and an operating element movable through a range of adjustment positions, the operating element extending in all of the adjustment positions in sealing engagement through the first bushing into the contact space and in sealing engagement through the second bushing out of the contact space; and a rotary switch including: a rotary switch activating part; at least one rotary switch contact element; a rotary seal; a connection part between the rotary switch activating part and the at least one rotary switch contact element, the connection part extending through the rotary seal into the contact space; a latching element fastened to the switch housing; and a positioning element attached to and rotatable with the activating part, the positioning element including a latching curve engaged with the latching element.
10. The switch of claim 1, further comprising: an electrical connection extending from the printed circuit board out of the contact space and in a sealed fashion through the switch housing.
11. The switch of claim 1, wherein the switch housing further comprises: a bottom housing part; a top housing part; and a plurality of latching connections connecting the top housing part to the bottom housing part.
12. The switch of claim 1, wherein the switch is configured to operate with a voltage that is less than or equal to 12 V, and the switch is configured to supply output signals to a power electronics unit.
Description
(1) The invention is explained in detail below with the aid of the exemplary embodiments shown in the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) The slide control 20 is designed as an ohmic slide control 20. It is formed from a slide element 21 with sliding contacts 22.1, 22.2, associated therewith, and from resistance tracks which are arranged (not shown) on that side of the printed circuit board 30 which faces the bottom housing part 40. For this purpose, a guide portion 21.1 is integrally formed on an operating element 21.4. The guide portion 21.1 bears sliding contact receptacles 21.2, 21.3. The operating element 21.4 is designed in the form of a rod. In the exemplary embodiment shown, it has a round cross-section. The operating element 21.4 is closed off at an end accessible to the user by a tapering shaft end 21.7. Furthermore, two front sealing rings 23.1, 23.2 are associated with the operating element 21.4. The operating element 21.4 and the guide portion 21.1 are preferably produced in a single piece from plastic.
(11) The bottom housing part 40 of the switch housing is arranged in an extension of the slide element 21. The bottom housing part 40 here has, longitudinally aligned with the operating element 21.4, a first bushing 11 and on the rear a second bushing 44.1. The first bushing 11 is half-formed by a lower sealing ring receptacle 41 which is closed toward a contact space 12 by a lower inner half-shell closing piece 41.4. The second bushing 44.1 is integrally formed in a sleeve closing piece 44.2 of an external sleeve 44 introduced into the bottom housing part 40 and the contact space 12. Toward the printed circuit board 30, in a longitudinal extension of the external sleeve 44, a web 45 with a centering projection 45.1 is integrally formed on said external sleeve. Furthermore, two printed circuit board holders 47, preferably semi-circular in design, are arranged opposite each other on the bottom housing part 40, facing the printed circuit board 30. Guide rails 48 in the form of steps are integrally formed opposite each other laterally in the housing wall of the bottom housing part 40, wherein only one of the guide rails 48 can be seen in the selected view. The bottom housing part 40 receives a lower region of the contact space 12.
(12) The printed circuit board 30 is arranged above the bottom housing part 40. It has a centering opening 36, in an extension of the centering projection 45.1. Notches 37 are made on the opposite edges of the printed circuit board 30, opposite the printed circuit board holders 47. A plug contact 33 is fastened to the printed circuit board 30 and electrically connected to the latter. A plug 34 corresponding to the plug contact 33 is shown above the plug contact 33.
(13) The top housing part 60 has a switch bushing 64. A sealing ring 67 is incorporated, situated at the circumference of the switch bushing 64. A slide receptacle 66 is provided at the circumference of said sealing ring. An activating part 64 of the rotary switch 50 is arranged above the switch bushing 64. The activating part 54 has a disk-shaped design. On the outside, it has an integrally formed knob 54.1. A sealing ring 55 is associated with the sealing ring receptacle 67.
(14) Furthermore, a positioning element 52, a latching element 53 with two opposite latching regions 53.3, 53.4 and a contact element 51 are associated with the rotary switch 50, as described in detail with respect to
(15) The counter-bearing 70 is associated with the bottom housing part 40, opposite the slide element 21. The counter-bearing 70 has a guide sleeve 73 facing the bottom housing part 40. The external diameter of the guide sleeve 73 is selected such that it can be pushed into the external sleeve 44 of the bottom housing part 40. A rear sealing ring 24 is associated with the guide sleeve 73. A spring 76 is arranged between the bottom housing part 40 and the counter-bearing 70.
(16)
(17) The sliding contacts 22.1, 22.2 are pushed into the sliding contact receptacles 21.2, 21.3 of the guide portion 21.1. They are designed as bent metal springs which, facing away from the guide portion 21.2, in each case have two contact tongues 22.3, in pairs, which are connected electrically to each other. The sealing rings 23.1, 23.2 are pushed onto a front sealing region 21.5 of the operating element 21.4. Guide projections 21.8 are integrally formed on the guide portion 21.2, on both sides of the operating element 21.4, opposite the sliding contact receptacles 21.2, 21.3. The guide projections 21.8, only the front one of which can be seen, form, together with the base body of the guide portion 21.1, in each case an angular guide region 21.9. The operating element 21.4 has a rear sealing region 21.6, opposite the shaft end 21.7 and downstream from the guide portion 21.1.
(18)
(19) The bottom housing part 40 is formed from a housing base 40.1, from which a first side wall 40.2 and an opposite second lower side wall 40.3 depart. A lower front wall 40.4 and a lower rear wall 40.5 are connected to the housing base 40.1 and the lower side walls 40.2, 40.3. Two tab-like latching elements 43 are in each case integrally formed on the lower side walls 40.2, 40.3, facing the top housing part 60 shown in
(20) The bottom front wall 40.4 is designed so that it is lower than the bottom side walls 40.2, 40.3. The bottom sealing ring receptacle 41 is arranged on the bottom front wall 40.4. It is formed from a bottom half-shell 41.1, integrally formed on the bottom front wall 40.4, which, facing the outside of the switch housing, is bounded by a bottom outer half-shell closing piece 41.2 and, facing the switch housing, by the bottom inner half-shell closing piece 41.4 shown in
(21) Two connecting tabs 42 are arranged on the bottom front wall 40.4, likewise facing the top housing part 60.
(22) The slide element 21 is placed inside the bottom housing part 40. To do this, the operating element 21.4 is passed through the first bushing 11 into the contact space 12 and through the second passage 44.1 out of the contact space 12. The front sealing rings 23.1, 23.2 are placed into the bottom sealing ring receptacle 41 and locked axially by the bottom inner and bottom outer half-shell closing piece 41.4, 41.2. An axial sliding bearing is formed between the front sealing rings 23.1, 23.2 and the front sealing region 21.5 of the operating element 21.4. The operating element 21.4 can thus be pushed into the slide housing and extracted from it again, sealed along its longitudinal axis.
(23) A bottom partition wall 49 is arranged between the printed circuit board holders 47, spaced apart from the bottom rear wall 40.5. The bottom partition wall 49 encloses, together with the housing base 40.1, the bottom side walls 40.2, 40.3, and the bottom front wall 40.4, the bottom part region of the contact space 12. The partition wall 49 abuts the top housing part 60 with the web 45. The external sleeve 44 is guided to the bottom rear wall 40.5 through the partition wall 49.
(24) The slide element 21 is guided, so that it can move linearly, with its guide portion 21.1 in the bottom housing part 40. For this purpose, the guide portion 21.1 lies with its guide regions 21.9 shown in
(25)
(26) Two contact surfaces 32.1, 32.2 and a counter-contact surface 32.3 are attached on a switching side 31 of the printed circuit board 30 facing away from the bottom housing part 40. The contact surfaces 32.1, 32.2 and a counter-contact surface 32.3 are here arranged, in the manner of segments of a circle, along a circular path. The first and second contact surface 32.1, 32.2 each cover a relatively small segment of a circle and are oriented toward the bottom front wall 40.4. The counter-contact surface 32.3 covers a larger segment of a circle and is oriented toward the bottom rear wall 40.5. The segment of a circle covered by the counter-contact surface 32.3 is so large that it covers the segment of a circle lying diametrically opposite the first and the second contact surface 32.1, 32.2.
(27) The printed circuit board 30 has a sliding resistor side 35 facing the bottom housing part 40. Four resistance tracks (not shown) of the slide control 20 are attached to said sliding resistor side. The resistance tracks are here arranged in the bottom region of the contact space 12. The sliding contacts 22.1, 22.2 each bear against a resistance track with their contact tongues 22.3 (shown in
(28) The centering projection 45.1 arranged on the web 45 of the bottom housing part 40 is guided through the centering opening 36 of the printed circuit board 30. The printed circuit board 30 is guided laterally in the region of its notches 37 through the printed circuit board holder 47. It bears with its sliding resistor side 35 on the web 45 (shown in
(29) An exploded drawing of the top housing part 60 with the rotary switch 50 is shown in a perspective side view in
(30) A top sealing ring receptacle 61 is integrally formed on the top front wall 60.4, facing away from the contact space 12. The top sealing ring receptacle 61 is formed by a top half-shell 61.1 which, facing the contact space 12, is bounded by a top inner half-shell closing piece 61.4 and, opposite this, by a top outer half-shell closing piece 61.2. The top half-shell 61.1 is closed circumferentially by a positive-locking counter-element 61.3. The top region of the first bushing 11 is formed as an opening in the inner and the outer half-shell closing piece 61.4, 61.2. Two guide rails 62 facing away from the switch housing are integrally formed on the sealing ring receptacle 61.
(31) In each case two recesses 63 are provided on the top side walls 60.2, 60.3. Latching cams 63.1 which are beveled toward the bottom housing part 40 are arranged in the region of the recesses.
(32) A base 64.2 of the sealing ring receptacle 67 shown in
(33) A plug opening 69 is incorporated in the housing cover 60.1 through the top partition wall 68, separate from the contact space 12. A plug latching means 65 is integrally formed at the sides of the plug opening 69 on the upper rear wall 60.5 of the switch housing.
(34) An annular projection 54.2 with a driver 54.3 is integrally formed on that side of the activating part 54 which faces the bottom housing part 60. The annular projection 54.2 and the driver 54.3 are formed such that they can be pushed through the sealing ring 55 and the switch bushing 64.
(35) The positioning element 52 is arranged in an axial extension of the activating part 54. It has a driver receptacle 52.3 in the form of an opening into which the driver 54.3 of the activating part 54 can be pushed. A force fit between the driver 54.3 and the driver receptacle 52.3 results here. Two opposite clamp receptacles 52.2 are made in the positioning element 52 on the sides of the driver receptacle 52.3. A latching curve 52.1 is arranged at the circumference of the positioning element 52. The latching curve 52.1 is formed in the positioning element 52 as a series of peaks and troughs. The positioning element 52 is preferably made from plastic. The latching element 53 is associated with the latching curve 52.1. It has two limbs 53.1, 53.2 connected via a connecting portion 53.5. The connecting portion 53.5 is oriented with its external surface facing the second top side wall 60.3 of the top housing part 60. It can thus be fixed to the latter during the mounting. The limbs 53.1, 53.2 extend tangentially to the positioning element 52. In each case a latching region 53.3, 53.4 is arranged at the ends of the limbs 53.1, 53.2. The latching regions 53.3, 53.4 are formed such that, when the switch 10 is mounted, they engage on opposite sides in the latching curve 52.1. The latching element 53 is manufactured from a springy elastic material, preferably from metal.
(36) The contact element 51 is associated with the positioning element 52, facing away from the activating part 54. The contact element 51 has a holding region 51.5, flat in design, on which two clamps 51.6 are integrally formed, angled with respect to positioning element 52. The clamps 51.6 are arranged such that they can be pushed into the clamp receptacles 52.2 of the positioning element 52 and clamped there. The holding region 51.5 is connected to a bridge 51.3, arranged at a distance from the holding region 51.5, via a bending portion 51.4. Two contacts 51.1, 51.2, in each case in pairs, are integrally formed on said bridge. The contact element 51 is manufactured from metal, preferably from a springy elastic metal.
(37) For mounting, the latching element 53 is introduced into the contact space 12 and fixed there with its connecting portion 53.5 at the second top side wall 60.3. The latter has corresponding brackets (not shown) for this purpose. The sealing ring 55 is pushed onto the annular projection 54.2 of the activating part 54. The driver 54.3 is then inserted through the switch bushing 64 into the switch housing. The sealing ring 55 is thus seated in the sealing ring receptacle 67 shown in
(38)
(39) The counter-bearing 70 is directed with its guide sleeve 73 toward the bottom housing part 40 and there toward an outer opening of the external sleeve 44 shown in
(40) The plug 34 is shown above the plug opening 69 shown in
(41) The top housing part 60 assembled as described in
(42) The front sealing rings 23.1, 23.2 are retained circumferentially and axially by the bottom and top sealing ring receptacles 41, 61. The operating element 21.4 is thus inserted in sealed fashion into the contact space 12 of the switch housing. The paired design of the front sealing rings 23.1, 23.2 results in a particularly good sealing in this region which is highly contaminated during operation of an electrical device. The passage of the rotary switch 50 into the contact space 12 is likewise sealed in the region of the annular projection 54.2 shown in
(43) In the mounting situation shown, the sliding contacts 22.1, 22.2 of the slide control 20 are, as described with reference to
(44)
(45) Compared with
(46) When mounted, the counter-bearing thus bears with its baseplate 71 against the bottom housing part 40. The latching limbs 72 are pushed into the receptacles 46 in the bottom side walls 40.2, 40.3 and the catches 46.1 are latched into the latching recesses 72.1. The counter-bearing 70 is thus connected securely to the bottom housing part 40. The guide sleeve 73 is pushed into the external sleeve 44 of the bottom housing part 40. The operating element 21.4 is passed with its rear sealing region 21.6 through the opening of the rear sealing ring 24 out of the contact space 12 of the switch housing. The protruding portion of the sealing region 21.6 projects into the interior of the guide sleeve 73. The operating element 21.4 thus encloses with its axial blind bore both the centering pin 74 and the compressed spring 76 pushed thereon.
(47) The operating element 21.4 is passed, in sealed fashion, out of the contact space 12 and through the rear sealing ring 24. As a result, dust or dirt is prevented from accessing the contact space 12. The spring pretensions the operating element 21.4 and presses it toward the front shaft end 21.7. A user can move the operating element 21.4 counter to the spring force. A portion of the front sealing region 21.5 is thus pushed into the contact space 12. At the same time, a similarly sized portion of the rear sealing region 21.6 is pushed out of the contact space 12. The volume inside the contact space 12 displaced by the operating element 21.4 thus remains constant in all positions of the operating element 21.4. Thus, no air is displaced out of the switch housing or the contact space 12 or sucked into it during a setting procedure. This measure prevents dirt or dust being conveyed into the contact space 12 by sucked-in air. The described sealing of the contact space 12 is designed in such a way that it is not possible for any stirred-up dust or dirt to pass into the contact space 12, or that dust or dirt is displaced into the contact space 12 via the surface of the operating element 21.4. It is thus ensured that no dust or dirt, or very little, passes into the contact space 12. It is thus possible to provide open electrical switch and sliding contacts even for switches 10 which work with very low voltages and currents without them failing prematurely as a result of contamination. The switch 10 can thus be produced in a very cost-effective manner and nevertheless has a very long life expectancy and high degree of functional safety.
(48) When activated as described, the rotary switch 50 does not cause any change in volume inside the contact space 12. The rotary switch 50 thus also causes there to be no undesired exchange of air between the contact space 12 and the environment.
(49) In the switch position shown, the second contact 51.2 of the contact element 51 is arranged between the first and the second contact surface 32.1, 32.2 on the printed circuit board 30. The latching regions 53.3, 53.4 for this purpose engage in the central troughs of the latching curve 52.1 on the positioning element 52. In this switch position, the connected electrical device is switched off. Left-hand or right-hand rotation of the electrical device can, for example, be set by rotating the activating part 54. The selected switch position can be seen by the position of the knob 54.1.
(50) As shown in