Engine and power cycles fueled by performic acid or formic acid
11708805 · 2023-07-25
Assignee
Inventors
- Subram Maniam Sarathy (Thuwal, SA)
- Vijai Shankar Bhavani Shankar (Thuwal, SA)
- Samah Y Mohamed (Thuwal, SA)
- Eshan Singh (Thuwal, SA)
Cpc classification
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B43/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02M25/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K25/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An emission-free power generation system includes a combustion chamber having a first inlet for receiving a fuel and a closed-loop fluidic circuit fluidly connected between a second inlet of the combustion chamber and an outlet of the combustion chamber. Combustion gases from the combustion chamber include only water and carbon dioxide, and the fuel includes performic acid or a combination of formic acid and hydrogen peroxide.
Claims
1. An emission-free power generation system comprising: a combustion chamber having a first inlet for receiving a fuel; and a closed-loop fluidic circuit fluidly connected between a second inlet of the combustion chamber and an outlet of the combustion chamber, wherein combustion gases from the combustion chamber include only water and carbon dioxide, and wherein the fuel includes performic acid or a combination of formic acid and hydrogen peroxide.
2. The emission-free power generation system of claim 1, wherein the fuel includes only performic acid, or only performic acid and water, or only performic acid and carbon dioxide, or only performic acid, carbon dioxide, and water.
3. The emission-free power generation system of claim 1, wherein the fuel includes only formic acid and hydrogen peroxide, or only formic acid, hydrogen peroxide and water, or only formic acid, hydrogen peroxide, and carbon dioxide, or only formic acid, hydrogen peroxide, carbon dioxide, and water.
4. The emission-free power generation system of claim 1, wherein the closed-loop fluidic circuit comprises: plural pipes; a heat exchanger; a condenser; and a valve.
5. The emission-free power generation system of claim 4, wherein the heat exchanger is configured to reduce a temperature of the combustion gases to generate cooler combustion gases.
6. The emission-free power generation system of claim 5, wherein the condenser is configured to remove the water from the cooler combustion gases, to obtain only carbon dioxide.
7. The emission-free power generation system of claim 6, wherein the valve is configured to split the carbon dioxide into a first stream and a second stream.
8. The emission-free power generation system of claim 7, further comprising: a compressor for compressing the second stream; and a carbon dioxide storing tank for storing the carbon dioxide from the second stream.
9. The emission-free power generation system of claim 7, wherein the first stream is returned to the second inlet of the combustion chamber.
10. The emission-free power generation system of claim 7, further comprising: a controller connected to the valve and configured to select a ratio between the first and second streams.
11. The emission-free power generation system of claim 1, wherein the combustion chamber comprises a piston for generating work due to a force exerted by the combustion gases.
12. The emission-free power generation system of claim 1, wherein an environment inside the combustion chamber is kept at a temperature larger than 300° C. and a pressure equal to or larger than 1 atm.
13. The emission-free power generation system of claim 1, wherein the combustion chamber is part of an internal combustion engine.
14. An emission-free vehicle comprising: a frame connected to one or more wheels; a combustion chamber attached to the frame and having a first inlet for receiving a fuel; a closed-loop fluidic circuit fluidly connected between a second inlet of the combustion chamber and an outlet of the combustion chamber; and a gearbox that transfers work generated by the combustion chamber to one or more wheels to generate propulsion, wherein combustion gases from the combustion chamber include only water and carbon dioxide, and wherein the fuel includes performic acid or a combination of formic acid and hydrogen peroxide.
15. The vehicle of claim 14, wherein the fuel includes only performic acid, or only performic acid and water, or only performic acid and carbon dioxide, or only performic acid, carbon dioxide, and water.
16. The vehicle of claim 14, wherein the fuel includes only formic acid and hydrogen peroxide, or only formic acid, hydrogen peroxide and water, or only formic acid, hydrogen peroxide, and carbon dioxide, or only formic acid, hydrogen peroxide, carbon dioxide, and water.
17. The vehicle of claim 14, wherein the closed-loop fluidic circuit comprises: plural pipes; a heat exchanger configured to reduce a temperature of the combustion gases to generate cooler combustion gases; a condenser configured to remove the water from the cooler combustion gases, to obtain only carbon dioxide; and a valve configured to split the carbon dioxide into a first stream and a second stream, wherein the first stream is returned to the second inlet of the combustion chamber and the second stream is stored in a carbon dioxide storage container attached to the frame.
18. A method for generating heat by using an emission-free power generation system, the method comprising: receiving a fuel at a first inlet of a combustion chamber; receiving a first stream of carbon dioxide at a second inlet of the combustion chamber; combusting the fuel inside the combustion chamber in the presence of the first stream of the carbon dioxide; and expelling only water and carbon dioxide as a product of the combustion of the fuel, wherein a closed-loop fluidic circuit fluidly connects between the second inlet of the combustion chamber and an outlet of the combustion chamber, so that none of the carbon dioxide is released outside the power generation system, and wherein the fuel includes performic acid or a combination of formic acid and hydrogen peroxide.
19. The method of claim 18, wherein the fuel includes only performic acid, or only performic acid and water, or only performic acid and carbon dioxide, or only performic acid, carbon dioxide, and water, or only formic acid and hydrogen peroxide, or only formic acid, hydrogen peroxide and water, or only formic acid, hydrogen peroxide, and carbon dioxide, or only formic acid, hydrogen peroxide, carbon dioxide, and water.
20. The method of claim 18, further comprising: recycling the carbon dioxide to generate the first stream of carbon dioxide and storing the remaining carbon dioxide in storage tank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(15) The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to an internal combustion system that uses performic acid for generating work and/or heat. However, the embodiments to be discussed next are not limited to internal combustion systems or performic acid, but may be applied to other types of power generation systems, for example, gas turbine, and may use other fuel, for example, formic acid and hydrogen peroxide.
(16) Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
(17) According to an embodiment, a novel power generation system generates a high-purity CO.sub.2 exhaust stream without the need for an air separation unit or pure oxygen. The reactant(s) for this engine can be either performic acid or a mixture of formic acid and hydrogen peroxide. The power cycle produces high-purity CO.sub.2 that can be compressed and stored, or recycled to produce more the reactants together with renewable hydrogen.
(18) One possible implementation of such a power generation system is based on the use of the performic acid as the fuel. The performic acid, called herein PFA, has the chemical structure shown in
(19) The performic acid (PFA) can be produced from the reaction of formic acid (HOCHO), which is shown in
(20) The power generation system 400 shown in
(21) A pump 408 is fluidly connected to the fuel pipe 404 and is configured, under the control of the controller 410, to inject the PFA fuel 407 into the combustion chamber 402, at a first inlet 402A. A valve 412 may be placed along the fuel pipe 404, between the pump 408 and the combustion chamber 402, to control the amount of fuel 407 that is injected into the combustion chamber. The combustion chamber may be a traditional internal combustion engine.
(22) If the combustion chamber 402 is a traditional internal combustion engine, it may have a piston 420 that is connected through a connecting rod 422 to a crankshaft 424. When the fuel 407 enters the combustion chamber 402, at a high pressure and high temperature, the fuel is combusted in the presence of CO.sub.2, further increasing the pressure inside the combustion chamber, which makes the piston 420 to move downward in the figure, and to rotate the crankshaft 424, thus transforming the generated heat into work. More combustion chambers 402 may be used to generate more power and a smoother rotation of the crankshaft 424. The crankshaft 424 may be connected, through a gearbox to the wheels of a vehicle to propel the vehicle, or to a turbine to generate electricity, etc.
(23) As the performic acid 407 is injected into the high-pressure, high temperature CO.sub.2 of the combustion chamber 402, it reacts to produce heat with only CO.sub.2 and H.sub.2O as the by-products. Note that the environment inside the combustion chamber 402 is made up of only CO.sub.2. The CO.sub.2 inside the combustion chamber 402 may have a temperature between 300 and 1000° C., and a pressure between 1 and 40 atm and it is supplied by pipe 436 at the second inlet 402B as discussed later. The heat generated by the combustion of the fuel 407 can be converted to work using one of various thermal power cycles (e.g., the piston expansion as discussed above, or a turbine, or a rankine cycle, etc.).
(24) The resulting CO.sub.2 and H.sub.2O, i.e., the combusted gases, are allowed to exit the combustion chamber 402 at an outlet 402C, through a pipe 430. A valve 431 may be located on the pipe 430 for controlling the amount of combusted gases exiting the combustion chamber. The CO.sub.2 and H.sub.2O are driven to a heat exchanger 440, where the gases are cooled before the water is separated. The cooled CO.sub.2 and H.sub.2O gases are then sent along pipe 432 to a condenser 442, where the water is separated from the carbon dioxide. The water is removed along pipe 434 to a fresh water tank 444. The remaining CO.sub.2 is split at the valve 433 into two streams, a first stream S1, which is sent along pipe 436 back to the combustion chamber 402, and a second stream S2, which is sent along pipe 438, to a compressor 446, for being compressed and stored in a storage tank 448. The first stream S1 closes the closed-loop fluidic circuit 450 by entering back into the combustion chamber at second inlet 402B. The closed-loop fluidic circuit 450 includes pipe 430, heat exchanger 440, pipe 432, condenser 442, valve 433, and pipe 436. The closed-loop fluidic circuit 450 is connected with one end to the second inlet 402B of the combustion chamber 402 and with another end to the outlet 402C of the combustion chamber 402. The combustion gases (i.e., water and carbon dioxide) travel together along a first part of the closed-loop fluidic circuit, then the water is removed at the condenser 442, and a part of the carbon dioxide is then removed at the valve 433. The controller 410 is programmed to remove a desired amount of carbon dioxide (the second stream S2) at the valve 433, i.e., to determine the amount of carbon dioxide forming the first stream S1. In one application, the controller 410 is programmed to dynamically adjust the amount of carbon dioxide constituting the first stream S1. In this way, the entire carbon dioxide produced by the combustion of the fuel 407 in the combustion chamber 402 is fully contained inside the closed-loop fluidic circuit 450 and the storage tank 448, so that no carbon dioxide is released into the environment. In addition, no oxygen or air is used by the combustion chamber or any other component of the system 400.
(25) In this way, the first stream S1 of pure CO.sub.2 is recycled to the inlet 402B of the combustion chamber 402, and thus, the first stream S1 of CO.sub.2 serves as the working fluid for the power generation cycle of the power generation system 400. The excess CO.sub.2 in the exhaust, i.e., the second stream S2, which is not recycled to the combustion chamber 402, is compressed and stored. This high-purity CO.sub.2 second stream S2 may be readily sequestered or used as a chemical feedstock. Note that an optional valve 435 may be fluidly connected to the second inlet 402B of the combustion chamber 402 for controlling the first stream of CO.sub.2. In one embodiment, the controller 410 is in communication with the valves 412, 431, 435, pump 408, and compressor 446 and is configured to control each of them to achieve a desired cycle, for example, Otto, Diesel, Brayton, Allam, Miller, Atkinson, or Rankine. Other cycles may also be implemented with the system shown in
(26) The heat in the exhaust gases can be recuperated by heating the re-circulated CO.sub.2 first stream S1. The fuel 407 can be combusted in the combustion chamber 402 in various manners, such as premixed, non-premixed, compression ignited, spark ignited, etc. The first stream S1 of CO.sub.2 in the cycle can be below or above its supercritical point. The CO.sub.2 stored in the tank 448 can be stored or utilized in a variety of other manners, including production of formic acid using renewable electricity.
(27) The power generation system 400 with the CO.sub.2 stream as the working fluid and reactant including the PFA produces no net CO.sub.2 emissions to the environment. Furthermore, the PFA can be entirely produced from CO.sub.2 and H.sub.2O (the products of the combustion process) with the aid of renewable electricity. For example, renewable energy could be used to convert H.sub.2O to H.sub.2O.sub.2 using the common anthraquinone process. Renewable electricity could also be used to produce H.sub.2 which can be reacted with CO.sub.2 in the presence of a catalyst to produce the formic acid. The renewable formic acid and H.sub.2O.sub.2 can be reacted with each other in stoichiometric proportions in the presence of a catalyst to produce performic acid and water, as illustrated in
(28) When combusted, the performic acid already contains stoichiometric proportions of carbon, hydrogen, and oxygen to completely produce CO.sub.2 and H.sub.2O. Therefore, no oxidizer is needed when the fuel is performic acid and the fuel can be injected into a high-temperature high-pressure CO.sub.2 environment present inside the combustion chamber 402 to generate heat and/or work.
(29) Details of chemical reactions involved in PFA combustion are now discussed. Chemical kinetic modeling was performed to study the reactivity of PFA, CO.sub.2, and H.sub.2O mixtures as the potential feed to the system 400. The reaction mechanism for PFA decomposition is not comprehensive. The following reactions were added to AramcoMech 2.0 to simulate PFA (HO.sub.2CHO) decomposition following a free radical mechanism.
HO2CHO+H<=>HO2CO+H2
HO2CHO+OH<=>HO2CO+H2O
HO2CO<=>CO2+OH
HO2CHO<=>OCHO+OH
(30) H-atom abstraction to form H and OH radicals from the aldehydic CH group were included in the kinetic model. The resulting radical quickly decomposes via a beta-scission reaction to produce CO.sub.2 and OH radicals. This reaction sequence is a OH radical propagating scheme. In addition, the unimolecular decomposition of PFA to via scission of the weak O—OH bond to produce two radicals, OH and OCHO, was included in the model. The kinetics of this reaction were taken to be similar to unimolecular decomposition of ketohydroperoxides, wherein the activation energy is ˜39 kcal/mol. Homogeneous batch reactor simulations were performed in CHEMKIN Pro and various results obtained for the system 400 are discussed later.
(31) Given the unstable nature of the performic acid, the proposed combustion concept may also utilize a mixture of formic acid (FA) and hydrogen peroxide (H.sub.2O.sub.2) as the reactants instead of PFA. When reacted, these compounds can produce performic acid within the combustor, or react completely to produce CO.sub.2 and H.sub.2O in an exothermic reaction. FA and H.sub.2O.sub.2 can be produced using renewable feedstocks. For example, CO.sub.2 and renewable hydrogen can be reacted to produce FA, while H.sub.2O.sub.2 can also be produced from renewable resources.
(32) Thus, in another embodiment, as illustrated in
(33) The formic acid 507 is stored in a storing tank 406, similar to the system of
(34) As the formic acid 507 and the hydrogen peroxide 509 are injected into the high-pressure, high-temperature environment in the combustion chamber 402, they react to produce heat with only CO.sub.2 and H.sub.2O as the final products. The heat can be converted to work using, for example, the piston 420, as discussed above. Those skilled in the art will understand that various other thermal power cycles, e.g., turbine, rankine cycle, etc. may be used for generating work. H.sub.2O is separated from the exhaust gas, similar to the system 400, using the condenser unit 442, and a portion of the remaining pure CO.sub.2 stream (for example, between 20% and 80% of the produced CO.sub.2) is recycled to the inlet 402B of the combustion chamber 402. In this way, CO.sub.2 serves as the working fluid for the power generation cycle. The excess CO.sub.2 in the exhaust that is not recycled to the combustion chamber is compressed with compressor 446 and stored in storage tank 448. This high purity CO.sub.2 may be readily sequestered or used as a chemical feedstock.
(35) This power generation cycle with CO.sub.2 as the working fluid and reactants FA and H.sub.2O.sub.2 produces no net CO.sub.2 emissions to the environment, similar to the power system 400. Furthermore, the two reactants can be entirely produced from CO.sub.2 and H.sub.2O (the products of the combustion process) with the aid of renewable electricity. For example, renewable energy could be used to convert H.sub.2O to H.sub.2O.sub.2 using the common anthraquinone process. Renewable electricity could also be used to produce H.sub.2 which can be reacted with CO.sub.2 in the presence of a catalyst to produce formic acid. The FA and H.sub.2O.sub.2 can be directly injected into the high-temperature, high-pressure CO.sub.2 environment of the combustion chamber 402 to generate heat and/or work.
(36) The two power generation systems 400 and 500 shown in
(37) In this regard,
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(39) The reaction of formic acid and H.sub.2O.sub.2 diluted in CO.sub.2 is also simulated, as shown in
(40) Thus, an emission-free, closed-loop, power generation system based on PFA or FA/H.sub.2O.sub.2 mixtures with CO.sub.2 as the working fluid was disclosed. A system 400 or 500 for realizing this power cycle with complete CO.sub.2 capture and reuse was discussed. Chemical kinetic modeling indicates that mixtures of PFA/H.sub.2O/CO.sub.2 and FA/H.sub.2O.sub.2/CO.sub.2 are reactive enough and can generate sufficient heat release for a thermal power cycle. It was shown that it is even possible to implement the systems 400 or 500 on a vehicle. In one embodiment, it is possible to modify an existing internal combustion engine to work with the fuels noted above, using a closed-loop CO.sub.2 power cycle, which is emission-free.
(41) An internal combustion engine that uses either system 400 or 500 is now discussed with regard to
(42) A method for generating heat and/or work by using an emission-free power generation system is now discussed with regard to
(43) In one application, the fuel includes only performic acid and water or the fuel includes only formic acid and hydrogen peroxide. In another application, the method further includes recycling the carbon dioxide to generate the first stream of carbon dioxide and storing the remaining carbon dioxide as a second stream in a storage tank.
(44) The disclosed embodiments provide an emission-free, closed-loop carbon dioxide power generation system. It should be understood that this description is not intended to limit the invention. On the contrary, the embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
(45) Although the features and elements of the present embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
(46) This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.