Connector structure enabling replacement of a shield twisted pair cable and an unshield twisted pair cable without large structural change
10714872 ยท 2020-07-14
Assignee
- AUTONETWORKS TECHNOLOGIES, LTD. (JP)
- Sumitomo Wiring Systems, Ltd. (JP)
- Sumitomo Electric Industries, Ltd. (JP)
Inventors
Cpc classification
H01R13/6585
ELECTRICITY
H01R24/60
ELECTRICITY
International classification
H01R24/60
ELECTRICITY
H01R13/6474
ELECTRICITY
Abstract
A connector structure enables replacement of an STP cable (10B) and a UTP cable (10A) without a large structural change. UTP connection terminals (21A) connected to respective wires (11) of the UTP cable (10A) are accommodated in accommodating portions (26) of a UTP dielectric (22A) such that insertion areas (53) for male terminals (91) are close to each other in a width direction. STP connection terminals (21B) connected to respective wires (11) of the STP cable (10B) are accommodated in accommodating portions (26) of an STP dielectric (22B) such that insertion areas (53) for male terminals (91) are farther apart in the width direction than in the case of the UTP connection terminals (21A). The UTP connection terminals and the STP connection terminals that are accommodated in the accommodating portions (26) have protrusions (34) that are oriented in the same direction when.
Claims
1. A connector structure, comprising: UTP (Unshield Twisted Pair) connection terminals each including a box portion and a protrusion, a male terminal being inserted and connected into the box portion, the protrusion projecting outwardly of the box portion, the UTP connection terminals being connected to respective wires of a UTP cable; STP (Shield Twisted Pair) connection terminals each including a box portion and a protrusion, a male terminal being inserted and connected into the box portion, the protrusion projecting outwardly of the box portion, the STP connection terminals being connected to respective wires of a STP cable; a UTP dielectric including accommodating portions for accommodating the UTP connection terminals; and an STP dielectric including accommodating portions for accommodating the STP connection terminals; a pair of the accommodating portions of the UTP dielectric and a pair of the accommodating portions of the STP dielectric being arranged in a width direction perpendicular to an inserting direction of the male terminals; the UTP connection terminals being arranged in the pair of accommodating portions of the UTP dielectric such that insertion areas for the male terminals in the box portions are spaced apart at a first distance in the width direction; the STP connection terminals being arranged in the pair of accommodating portions of the STP dielectric such that insertion areas for the male terminals in the box portions are spaced apart at a second distance greater than the first distance in the width direction; and the UTP connection terminals and the STP connection terminals being set such that all of the protrusions are oriented in the same direction in a state accommodated in the corresponding accommodating portions and at the corresponding first and second distances in the first direction.
2. The connector structure of claim 1, wherein: a receiving portion and a resilient contact piece facing the receiving portion are arranged in the box portion, the resilient contact piece projects more into the box portion than the receiving portion and the male terminal is sandwiched between the receiving portion and the resilient contact piece; the UTP connection terminals are accommodated in the pair of accommodating portions of the UTP dielectric such that the receiving portions are located on inner sides proximate in the width direction and the resilient contact pieces are located on outer sides spaced apart in the width direction; and the STP connection terminals are accommodated in the pair of accommodating portions of the STP dielectric such that the receiving portions are located on outer sides spaced apart in the width direction and the resilient contact pieces are located on inner side proximate in the width direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(24) One embodiment of the invention is described on the basis of the drawings. A connector structure of this embodiment is used in an in-vehicle communication network system and is composed of a UTP connector 20A provided on an end part of a UTP cable 10A, as shown in
(25) As shown in
(26) UTP Cable
(27) The UTP cable 10A is composed of a pair of twisted wires 11 and a sheath 12 surrounding the respective wires 11. The wire 11 is composed of a conductor and a coating surrounding the conductor. An end part of each wire 11 is exposed from the sheath 12 and connected to the UTP connection terminal 21A.
(28) UTP Connection Terminal
(29) The UTP connection terminals 21A to be connected to the respective wires 11 of the UTP cable 10A have substantially the same form except a different arrangement of some parts (resilient contact pieces 32 and receiving portions 31 to be described later). This UTP connection terminal 21A is connected to a male terminal 91 provided in the mating UTP connector 90A when the UTP connector 20A and the mating UTP connector 90A are connected. The UTP connection terminal 21A is formed integrally such as by bending a conductive metal plate material and is long and narrow in a front-rear direction (lateral direction of
(30) As shown in
(31) The receiving portion 31 and the resilient contact piece 32 project to face each other in a width direction (direction perpendicular to an inserting direction of the male terminal 91 into the box 27, vertical direction of
(32) In the UTP connection terminal 21A to be accommodated into one accommodating portion 26, the strip-like resilient contact piece 32 is provided on the base plate 25 and the receiving portion 31 having a trapezoidal cross-sectional shape is provided on a ceiling plate 33 opposite to the base plate 25. In contrast, in the UTP connection terminal 21A to be accommodated into the other accommodating portion 26 to be described later, the receiving portion 31 is provided on the base plate 25 and the resilient contact piece 32 is provided on the ceiling plate 33. The resilient contact piece 32 is cantilevered forward from a rear end of the ceiling plate 33 and is deflectable and deformable with the rear end of the ceiling plate 33 as a support.
(33) The resilient contact piece 32 projects farther into the box 27 than the receiving portion 31. When the UTP connection terminal 21A is connected to the male terminal 91, a later-described tab 92 of the male terminal 91 is inserted into the box 27, and the inserted tab 92 is resiliently sandwiched between the receiving portion 31 and the resilient contact piece 32, as schematically shown in
(34) UTP Dielectric
(35) The UTP dielectric 22A is made of synthetic resin and, as shown in
(36) The lower dielectric 36 is a plate substantially rectangular in a plan view and includes front and rear mounting receiving portions 41 in the form of rectangular recesses on each of both widthwise end parts and mounting projections 42 on the back surfaces of the mounting receiving portions 41. The mounting pieces 39 are fit into the respective mounting receiving portions 41 and tips of the mounting pieces 39 are hooked to lock the mounting projections 42. Thus, the lower dielectric 36 and the upper dielectric 35 are held united across the UTP connection terminals 21A.
(37) The accommodating portions 26 for positioning and holding lower parts of the respective UTP connection terminals 21A in parallel are provided at positions facing the recesses 38 of the upper dielectric 35 in the upper surface of the lower dielectric 36. The accommodating portion 26 has a cross-sectional shape corresponding to the outer shape of the UTP connection terminal 21A, and two of the accommodating portions 26 are provided on both widthwise sides across a thin separation wall 43 to correspond to the respective UTP connection terminals 21A. Further, tab insertion holes 69 are open in the front surface of the UTP dielectric 22A when the upper and lower dielectrics 35, 36 are united. The tab insertion holes 69 communicate with the accommodating portions 26 and the recesses 38 and receive the tabs 92.
(38) The upper accommodating portion 26 in
(39) UTP Housing
(40) The UTP housing 23A is made of synthetic resin and includes, as shown in
(41) Mating UTP Connector
(42) The mating UTP connector 90A includes a receptacle 94 made of synthetic resin. The receptacle 94 is supported on an unillustrated circuit board and the UTP housing 23A can fit therein. As shown in
(43) As shown in
(44) The male terminals 91 paired in the width direction are mounted in the receptacle 94. Each male terminal 91 is a rectangular wire or pin and includes a bent part at an intermediate position in a length direction. Each male terminal 91 includes the tab 92 projecting into the receptacle 94. The tabs 92 of the respective male terminals 91 have a flat cross-sectional shape in the width direction and are arranged in parallel while having a separation distance in the width direction corresponding to that between the respective UTP connection terminals 21A. Further, the male terminal 91 includes a part projecting out, and this part is mounted on, soldered and connected to the surface of the unillustrated circuit board.
(45) STP Cable
(46) The STP cable 10B is composed of a pair of twisted wires 11, a shield conductor 13 such as a braided wire for surrounding and shielding the respective wires 11, and a sheath 12 surrounding the shield conductor 13. An end part of each wire 11 and an end part of the shield conductor 13 are exposed from the sheath 12. The end part of the shield conductor 13 is folded and put on an outer peripheral side of the sheath 12. The end part of each wire 11 is connected to the STP connection terminal 21B.
(47) STP Connection Terminal
(48) The STP connection terminals 21B to be connected to the respective wires 11 of the STP cable 10B have the same shape. As shown in
(49) This STP connection terminal 21B has substantially the same configuration as the UTP connection terminal 21A and includes a base plate 25, a box 27 and a barrel 28. The box 27 and the barrel 28 of the STP connection terminal 21B have substantially the same shapes as the box 27 and the barrel 28 of the UTP connection terminal 21A.
(50) The STP connection terminal 21B to be accommodated in the upper accommodating portion 26 in
(51) STP Dielectric
(52) The STP dielectric 22B is made of synthetic resin and, as shown in
(53) The STP connector 20B has no crimp ring 29 and a part corresponding to the recess 46 for receiving the crimp ring 29 is not necessary in rear parts of the upper and lower dielectrics 35, 36. Thus, dimensions of the upper and lower dielectrics 35, 36 in the front-rear direction are shorter than that of the UTP dielectric 22A by that much.
(54) Recesses 38 for positioning upper parts of the respective STP connection terminals 21B in parallel are provided in the lower surface of the upper dielectric 35, as shown in
(55) The accommodating portion 26 has a cross-sectional shape corresponding to the outer shape of the STP connection terminal 21B, and two of the accommodating portions 26 are provided on both widthwise sides across a separation wall 43 to correspond to the respective STP connection terminals 21B. A thickness (dimension in the width direction) of the separation wall 43 of the STP dielectric 22B is larger than that of the separation wall 43 of the UTP dielectric 22A. That is, a separation distance in the width direction (hereinafter, referred to as a pitch width) of the respective accommodating portions 26 of the STP dielectric 22B is longer than that of the respective accommodating portions 26 of the UTP dielectric 22A. Further, tab insertion holes 69 are open in the front surface of the STP dielectric 22B when the upper and lower dielectrics 35, 36 are united. The tab insertion holes 69 communicate with the accommodating portions 26 and the recesses 38 and receive the tabs 92.
(56) The upper accommodating portion 26 in
(57) Outer Conductor
(58) The outer conductor 24B is made of conductive metal and, as shown in
(59) As shown in
(60) When the upper and lower outer conductors 56, 57 are united while enclosing the STP dielectric 22B, the side plates of the upper shell 58 cover those of the lower shell 63 from outside and, as shown in
(61) [STP Housing]
(62) The STP housing 23B is made of synthetic resin and includes a substantially rectangular tubular housing body 47. The STP housing 23B has substantially the same shape as the UTP housing 23A and includes a lock arm 48, an insertion portion 49 and a locking lance 51 having the same forms (shapes and arrangement) of those of the UTP housing 23A. Of course, a locking partner of the locking lance 51 is not the STP dielectric 22B, but the lock projection 37 of the upper outer conductor 56.
(63) Mating STP Connector
(64) The mating STP connector 90B includes a receptacle 94 made of synthetic resin. The mating STP connector 90B has substantially the same configuration as the mating UTP connector 90A and includes the receptacle 94, a lock receiving portion 93, pegs 95 and a pair of male terminals 91. A pitch width of the respective male terminals 91 of the mating STP connector 90B is longer than that of the male terminals 91 of the mating UTP connector 90A.
(65) Assembling of UTP Connector
(66) In assembling the UTP connector 20A, the barrels 28 of the UTP connection terminals 21A first are connected to the end parts of the respective wires 11 of the UTP cable 10A by crimping. Subsequently, as shown in
(67) Subsequently, the UTP dielectric 22A is inserted into the insertion portion 49 of the UTP housing 23A from behind. When the UTP dielectric 22A is inserted properly into the insertion portion 49, the locking lance 51 resiliently locks the lock projection 37 of the UTP dielectric 22A to hold the UTP dielectric 22A in the UTP housing 23A (see
(68) Assembling of STP Connector
(69) Also in assembling the STP connector 20B, the barrels 28 of the STP connection terminals 21B first are connected to the end parts of the respective wires 11 of the STP cable 10B by crimping. Then, after the respective STP connection terminals 21B are positioned in the accommodating portions 26 of the lower dielectric 36 from above, as shown in
(70) Subsequently, as shown in
(71) Subsequently, as shown in
(72) Thereafter, the outer conductor 24B in the united state enclosing the respective STP connection terminals 21B and the STP dielectric 22B is inserted into the insertion portion 49 of the STP housing 23B from behind. When the outer conductor 24B is inserted properly into the insertion portion 49, the locking lance 51 resiliently locks the lock projection 37 of the outer conductor 24B and the outer conductor 24B is retained and held in the STP housing 23B (see
(73) Connector Connection
(74) When the UTP connector 20A is connected properly to the mating UTP connector 90A, as shown in
(75) Similarly, when the STP connector 20B is connected properly to the mating STP connector 90B, as shown in
(76) Functions and Effects
(77) In the case of the UTP connector 20A, impedance is smaller by arranging the tabs 92 of the male terminals 91 closer to each other in the width direction than in the case of the STP connector 20B (see
(78) As described above, the UTP connector 20A and the STP connector 20B have a substantially common configuration and there is no large structural difference between their configurations except that the STP connector 20B includes the outer conductor 24B. Thus, in replacing the UTP cable 10A by the STP cable 10B or replacing the STP cable 10B by the UTP cable 10A, the connector structure need not be changed significantly and cost can be reduced.
(79) Further, the UTP connection terminals 21A and the STP connection terminals 21B are accommodated into the corresponding accommodating portions 26 with the protrusions 34 facing down, and mounted in the same direction. Thus, improper orientation in a mounting operation can be avoided and work efficiency can be improved.
(80) Furthermore, the impedance is decreased by locating the resilient contact pieces 32 on widthwise outer sides and locating the receiving portions 31 on widthwise inner side in the accommodating portions 26 paired in the width direction in the case of the UTP connection terminals 21A (see
(81) Other embodiments are described briefly.
(82) Although both the UTP dielectric and the STP dielectric are vertically dividable in the above embodiment, at least one of the UTP dielectric and the STP dielectric may be formed unitarily to be undividable according to the present invention.
(83) Although the outer conductor of the STP connector is vertically dividable in the above embodiment, the outer conductor may be formed unitarily to be undividable according to the present invention.
(84) The pitch width of the respective accommodating portions of the STP dielectric is larger than that of the respective accommodating portions of the UTP dielectric in the above embodiment. However, the pitch width of the respective accommodating portions of the STP dielectric may be substantially equal to that of the respective accommodating portions of the UTP dielectric. According to this configuration, a difference between the STP dielectric and the UTP dielectric can be made even smaller.
(85) The box may be provided with two or more protrusions projecting in the same direction.
LIST OF REFERENCE SIGNS
(86) 10A . . . UTP cable 10B . . . STP cable 11 . . . wire 20A . . . UTP connector 20B . . . STP connector 21A . . . UTP connection terminal 21B . . . STP connection terminal 22A . . . UTP dielectric 22B . . . STP dielectric 26 . . . accommodating portion 27 . . . box 31 . . . receiving portion 32 . . . resilient contact piece 34 . . . protrusion 53 . . . insertion area 90A . . . mating UTP connector 90B . . . mating STP connector 91 . . . male terminal