WELDING BEAD CLEANING DEVICE WITH AUTOMATIC ELECTROLYTE REPLENISHMENT

Abstract

The present disclosure relates to a welding bead cleaning device with automatic electrolyte replenishment, comprising a host and a cleaning gun, wherein the host comprises a power module, the power module is provided with a power output wire and a ground wire, the cleaning gun is provided with a conductive gun head connected to the power output wire, and a front end of the conductive gun head is provided with flexible structure for absorbing an electrolyte for cleaning a welding bead, wherein the welding bead cleaning device further comprises an electrolyte replenishing device and an electronic control system. In use, the electronic control system drives the electric water pump and water valve to quantitatively deliver the electrolyte to the cleaning gun, so that the flexible structure on the gun can automatically replenish the electrolyte, which eliminates the repeated manual picking action, makes the operation more consistent and improves production efficiency.

Claims

1. A welding bead cleaning device with automatic electrolyte replenishment, comprising a host (1000) and a cleaning gun (12), wherein the host (1000) comprises a power module (11), the power module (11) is provided with a power output wire (20) and a ground wire (13), the cleaning gun (12) is provided with a conductive gun head (121) connected to the power output wire, and a front end of the conductive gun head (121) is provided with flexible structure (122) for absorbing an electrolyte for cleaning a welding bead, characterized in that the host (1000) further comprises an electrolyte replenishing device (100) and an electronic control system (18); the electrolyte replenishing device (100) comprises a storage container (14) for storing an electrolyte and an electric water pump (15), the storage container (14) is connected to the conductive gun head (121) through an infusion tube (21), and the infusion tube (21) is connected to the electric water pump (15); and the electronic control system (18) is connected to a power module (11) and an electric water pump (15), respectively, and the electronic control system (18) automatically controls the welding bead cleaning device to transmit electricity and deliver electrolyte through the power module (11) and the electric water pump (15).

2. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that the cleaning gun (12) is provided with a control switch (17) which is connected to the electronic control system (18), and when the control switch (17) is triggered, the electronic control system (18) automatically controls the power supply module (11) and the electric water pump (15) to transmit electricity and deliver electrolyte, respectively.

3. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that the infusion tube (21) is further provided with a water valve (16) which is connected to the electronic control system (18), and the electronic control system (18) controls an opening degree of the water valve (16).

4. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that the electronic control system (18) is provided with a control panel (19).

5. The welding bead cleaning device with automatic electrolyte replenishment according to claim 4, characterized in that the control panel (19) is provided with a power setting key (191) and a flow rate setting key (192).

6. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that the conductive gun head (121) and the flexible structure (122) are carbon brushes.

7. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that the conductive gun head (121) is a copper head, and the flexible structure (122) is an absorbent cloth or cotton coated on the copper head.

8. The welding bead cleaning device with automatic electrolyte replenishment according to claim 1, characterized in that a front end of the ground wire (13) is provided with a connection structure (131) for fixing on a workpiece to be cleaned.

9. The welding bead cleaning device with automatic electrolyte replenishment according to claim 8, characterized in that the connection structure (131) is a ground wire clip.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present disclosure is further described below with reference to the drawings and embodiments.

[0016] FIG. 1 is a schematic view of a conventional welding bead cleaning device;

[0017] FIG. 2 is a schematic view of a welding bead cleaning device with automatic electrolyte replenishment;

[0018] FIG. 3 is a schematic view of a host of a welding bead cleaning device with automatic electrolyte replenishment;

[0019] FIG. 4 is a schematic view of a cleaning gun for a welding bead cleaning device with automatic electrolyte replenishment.

DETAILED DESCRIPTION OF EMBODIMENTS

[0020] As shown in FIGS. 2-4, the present disclosure provides a welding bead cleaning device with automatic electrolyte replenishment, comprising a host 1000 and a cleaning gun 12. The host 1000 comprises a power module 11, an electrolyte replenishing device 100, and an electronic control system 18.

[0021] The power module 11 is connected to a power input such as mains power. The power module 11 is provided with a power output wire 20 and a ground wire 13. The power output wire is connected to the cleaning gun 12. A front end of the ground wire 13 is provided with a ground wire clip 131 for fixing on the workpiece to be cleaned. The cleaning gun 12 contacts the workpiece to be cleaned and an electrolytic circuit is formed.

[0022] The cleaning gun 12 is provided with a conductive gun head 121 connected to the power output wire 20, and a flexible structure 122 is provided at a front end of the conductive gun head 121 to absorb the electrolyte for cleaning the welding bead. Preferably, the conductive gun head 121 and the flexible structure 122 are carbon brushes, which not only meet the conductivity requirement, but also have a certain flexibility for cleaning, and the structure of the brush can absorb the electrolyte. Optionally, the conductive gun head 121 may also be a copper head, and the flexible structure 122 is an absorbent cloth or absorbent cotton covered outside the copper head. The gripping part of the cleaning gun 12 is further provided with a control switch 17 connected to the electronic control system 18, which is convenient for the operator to control with one hand.

[0023] The electrolyte replenishing device comprises a storage container 14 for storing an electrolyte, the storage container 14 is connected to the conductive gun head 121 through an infusion tube 21, the infusion tube is connected to the electric water pump 15 and the water valve 16, and the electric water pump 15 and the water valve 16 is connected to the electronic control system 18, respectively.

[0024] The electronic control system 18 is respectively connected to the power module 11, the electric water pump 15, the water valve 16 and the control switch 17. The electronic control system 18 controls the power output of the cleaning gun 12 through the power module 11. The electronic control system 18 controls the output of the electrolyte through the electric water pump 15 and the water valve 16, and controls the output flow of the electrolyte through controlling the opening degree of the water valve 16. The control switch 17 is used to input a control instruction to the electronic control system 18. When the control switch 17 is triggered, the electronic control system 18 controls the power module 11 and the electric water pump 15 to perform power transmission and liquid delivery, respectively. Further, the electronic control system 18 is provided with a control panel 19 which in turn comprises a power setting key 191 and a flow rate setting key 192, which is convenient for an operator to perform power preset and flow preset.

[0025] During the use of the welding bead cleaning device for automatically replenishing the electrolyte, the electronic control system drives the electric water pump and water valve to quantitatively deliver the electrolyte to the cleaning gun, so that the flexible structure like the carbon brushes on the gun can automatically replenish the electrolyte, which eliminates the repeated manual picking action, makes the operation more consistent and improves production efficiency.

[0026] The preferred embodiments of the present disclosure are specifically described in conjunction with the above specific structure and size data, but the present disclosure creation is not limited to the described embodiments. Without departing from the spirit of the present disclosure, those skilled in the art can make various equivalent deformations or substitutions which are comprised in the scope defined by the claims of the present application.