DRAWER SLIDE ASSEMBLY
20200214445 ยท 2020-07-09
Inventors
Cpc classification
A47B2210/02
HUMAN NECESSITIES
A47B88/493
HUMAN NECESSITIES
A47B88/473
HUMAN NECESSITIES
International classification
Abstract
A slide assembly 30 is provided for slidably mounting a drawer 200 within a carcass 101. The slide assembly includes a runner bar 16 and a slide limiter. The runner bar 30 has a first slidable connection 36,48 for slidably mounting the drawer 200 for sliding movement relative to the runner bar 30 between retracted and extended configurations. The runner bar 30 also has a second slidable connection 42, 50 for slidably mounting the runner bar 30 for sliding movement relative to the carcass 101 between retracted and extended configurations. The slide limiter includes stops 72, 80, 82, 372, 380, 382 for limiting the relative extension of the drawer 200 and the runner bar 46, and the runner bar 46 and the carcass 101. The stops 72, 80, 82, 372, 380, 382 are discrete from the first and second slidable connections 36, 48, 42, 50.
Claims
1. A slide assembly for slidably mounting a drawer within a carcass, the slide assembly including: a runner bar having a first slidable connection for slidably mounting the drawer for sliding movement relative to the runner bar between retracted and extended configurations, the runner bar having a second slidable connection for slidably mounting the runner bar for sliding movement relative to the carcass between retracted and extended configurations; and a slide limiter including stops for limiting the relative extension of the drawer and the runner bar, and the runner bar and the carcass, wherein the stops are discrete from the first and second slidable connections.
2. The slide assembly as claimed in claim 1 wherein the stops of the slide limiter include: a first set of inter-engageable stops including a first runner stop disposed on the runner bar and a drawer stop for fixedly mounting on the drawer; and a second set of inter-engagable stops including a second runner stop disposed on the runner bar and a body stop for fixedly mounting on the carcass.
3. The slide assembly as claimed in claim 2 wherein the drawer stop and the body stop are movable relative to the runner bar along respective dedicated pathways in the runner bar, discrete from any tracks provided for the slidable connections.
4. The slide assembly as claimed in claim 3 wherein the dedicated pathways are in the form of channels in the runner bar on opposite sides of the runner bar.
5. The slide assembly as claimed in claim 3 wherein the runner bar is arranged with the first slidable connection and the second slidable connection, one above the other with a bridging portion therebetween and the dedicated pathways are disposed on either side of the bridging portion.
6. The slide assembly as claimed in claim 1 wherein the runner stops are fitted at each end of the runner bar to close the channels.
7. The slide assembly as claimed in claim 2 wherein the stops of the first set are removably interconnectable and the stops of the second set are removably interconnectable.
8. The slide assembly as claimed in claim 1 wherein the runner bar has tracks to accommodate drawer-mounted wheels or rollers and carcass-mounted wheels or rollers.
9. The slide assembly as claimed in claim 4 wherein the runner bar has a first track above a second track.
10. The slide assembly as claimed in claim 9 wherein the two tracks are each open to a respective side of the runner bar to define an S-shaped cross-section.
11. The slide assembly as claimed in claim 9 wherein the slide limiter is disposed in the channels between the two tracks.
12. The slide assembly as claimed in claim 9 wherein a bridging portion is provided between the two tracks with the channels for the drawer stop and the body stop respectively disposed on each side of the bridging portion.
13. The slide assembly as claimed in claim 2, further including an outer drawer plate for mounting on the outside of a drawer side panel, whereby drawer wheels and the drawer stop are mounted on the outer drawer plate.
14. The slide assembly as claimed in claim 13 wherein an inner drawer plate is provided for mounting on the inside of the drawer side panel to provide additional support.
15. The slide assembly as claimed in claim 2, further including a first body plate for mounting on one side of a carcass side panel wherein body wheels and the body stop are provided on the first body plate.
16. The slide assembly as claimed in claim 15 wherein a second body plate is provided for mounting on the other side of the carcass side panel.
17. A slide assembly for slidably mounting a drawer within a carcass, the slide assembly including: a first runner bar having a first slidable connection for slidably mounting the drawer for sliding movement relative to the first runner bar between retracted and extended configurations, the first runner bar having a second slidable connection for slidably mounting the first runner bar for sliding movement relative to the carcass between retracted and extended configurations; a first slide limiter including stops for limiting the relative extension of the drawer and the first runner bar, and the first runner bar and the carcass, wherein the stops are discrete from the first and second slidable connections; a second runner bar having a third slidable connection for slidably mounting the drawer for sliding movement relative to the second runner bar between retracted and extended configurations, the second runner bar having a fourth slidable connection for slidably mounting the second runner bar for sliding movement relative to the carcass between retracted and extended configurations; a second slide limiter including further stops for limiting the relative extension of the drawer and the second runner bar, and the second runner bar and the carcass, wherein the further stops are discrete from the third and fourth slidable connections.
18. The slide assembly as claimed in claim 17 wherein the first and second runner bars are connected by a joining bar.
19. A drawer assembly including a drawer slidably mounted within a carcass using a slide assembly as claimed in claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order that the invention may be more fully understood, one embodiment will now be described, by way of example, with reference to the figures in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
First Embodiment
[0047] The figures show a multipurpose vehicle-mounted storage unit 10 which is made up of flat-packable panels which are substantially planar or plate-like. Many features of the unit 10 are similar to the unit described and shown in our earlier PCT applications WO2018/014079 and WO2018/014080, details of which are incorporated herein by reference.
[0048] The panels may be shipped to the end user in a flat-pack for do-it-yourself assembly by the end user. The panels and the assembly features provided thereon, also lend themselves to being de-constructed as desired by the end-user for lower volume storage. The panels make up a carcass 101 (best shown in
[0049] As shown in
[0050] The bottom panel 13, top panel 12, and rear panel 11 are connected to the divider panels 14 with mortise-tenon joints, thus forming two side-by-side storage compartments used for placing drawers 200 as shown in
[0051] Support Beams
[0052] As shown in
[0053] Each fastening passes through the top panel 12. There are 3 rows of fasteners spaced across the top panel 12. The central row of fasteners are fixed in fastening screw holes 17 which are threaded holes provided in the beams 17.
[0054] As shown in
[0055] The support beams 17 are each comprised of a central flattened aluminium tube 1710 of approximately rectangular cross-section which is able to receive extendible and retractable extension pieces (not shown). Each extension piece is provided with a series of spaced adjustment holes (not shown) which are threaded and allow adjustment of the extension/retraction of the extension pieces. The outer rows of fasteners seat into aligned holes in the support bars and the extension pieces to allow for adjustment.
[0056] The telescopic beams 17 permit the overall width of the unit 10 to be reduced for easy removal from the rear of the vehicle. Generally the width of the opening of a vehicle such as the boot opening, hatch or tailgate is less than the width inside the vehicle so this feature allows easy removal of the unit 10 from the vehicle.
[0057] Further details of the support beams are shown and described in the above mentioned PCT applications which are incorporated herein by reference.
[0058] Sundries Compartments
[0059] As shown in
[0060] As shown in
[0061] The front panel 16 is composed of a curved segment 161 and a flat baffling segment 162, which are unitarily moulded in one piece. The curved segment 161 is fixed to the outer side of the divider panel 14, and installed into two complementary arc-shaped grooves on the undersurface of the top panel 12 and the top surface of the bottom panel 13, which are consistent with the curved segment 161 in shape.
[0062] The upper edge of the baffling segment 162 is fixed to the underside of the extension panel 15 through a grooved connection. There is a straight groove on the underside of the extension panel 15, which matches with the upper edge of the baffling segment 162, and the upper edge of the baffling segment 162 is embedded in the straight groove 150.
[0063] The curved segment 161 is convenient for fixing the front panel 16 to the divider panel 14, and the baffling segment 162 keeps the front of the unit flat. The front panel 16 can prevent articles in the sundries compartment from falling out and further improve the effectiveness of space partitioning.
[0064] The sundries compartment can be used for storing car repair tools. Further details of the sundries compartments are shown and described in the above-mentioned PCT applications which are incorporated herein by reference.
[0065] Mortice-Tenon Joints
[0066] As shown in
[0067] The mortises are all of the same form and the tenons 181 are also all of the same form throughout the unit 10. The tenons 181 are integrally moulded with the associated divider panel 14. Likewise, the material surrounding the mortices i.e. the mortise surrounds, are integrally moulded with the associated panel.
[0068] Each tenon 181 is formed as a projection extending from the panel, in line with the general plane of the divider panel 14. The tenon 181 has a hook profile.
[0069] The mortice surround defines a slotted mortice hole which is complementary to and cooperates with the hook profile of the tenon 181. The tenons 181 engage with respective mortice surrounds with a snap engagement. The tenons 181 are pushed into the respective surrounds and then with a relative sliding movement, the tenons are pushed into a home position, effecting the snap engagement. Further detail of the mortice and tenon joins are described in the foregoing PCT applications, details of which are incorporated herein by reference.
[0070] When assembling the carcass 101, the user should first assemble all the divider panels 14 on the bottom panel 13 by inserting the tenons 181 into the corresponding mortises of the bottom panel, and then longitudinally pushing the divider panels 14 until each hook profile is seated in its home position. Thus, the bottom panel 13 remains stationary while each divider panel 14 is pushed to seat the tenons 181 in the home position in the mortice. The rear panel 11 is then assembled with the divider panels with the tenons 181 at the rear edges of the divider panels received in the mortices of the rear panel 11. The rear panel is pushed down to lock the tenons in placeand a longitudinal rib on the bottom edge of the rear panel seats in a groove in the upper face of the bottom panel.
[0071] The support beams 17 and extension pieces are positioned as explained above.
[0072] The top panel 12 is overlaid onto the divider panels 14 to line up the tenons on the divider panels 14 with the mortices in the top panel 12. The tenons 181 must be all received in the top panel 12 before the top panel 12 is pushed rearwardly so that the tenons 181 in the divider panels 14 seat in the home position in the mortices in the top panel 12.
[0073] This structure is very simple to assemble, easy to operate, and rigid in final form. Dismantling is possible if desired but requires individual prising apart of each tenon/mortice pair with a suitable pronged tool.
[0074] Seals (not shown) may be provided to insert into the mortice holes from above the top panel 12 to seal the mortice holes and prevent entry of dirt and other debris.
[0075] In this embodiment, there are several sunken grooves 141 (see
[0076] Mounting in Vehicle
[0077] The rear edge of the bottom panel 13 may have margin (not shown) of reduced thickness.
[0078] To position the storage unit in a vehicle, reduced thickness margin of bottom panel 13 is pushed with a firm fit into a channel portion of a matching hollow metal section (not shown) that is fixed across the vehicle floor at the rear edge of bottom panel 13. If desired, the unit is fastened into place by suitable clamps or other releasable fasteners at the sides of outer divider panels 14 (not shown).
[0079] Drawers
[0080] As shown in
[0081] As shown in
[0082] The handle-bearing panel 21 is provided with a handle 211 (
[0083] The rear panel 23 may be provided with ventilation holes 230, designed for promoting heat transfer of the refrigerator 203.
[0084] The front edge of the upright panel 22 is provided with first tenons (not shown), and the back edge provided with second tenons 224 and the lower edge is provided with third tenons (not shown). There are first mortises at the front of the handle-bearing panel 21, three on each side, which match with the first tenons. The handle-bearing panel 21 is connected to the upright panels 22 through mortise-tenon joints. Front plates 213 (see
[0085] There are second mortises (not shown) on the rear panel 23 which match with the second tenons 224 (
[0086] The configuration of the tenon projections and the mortice holes and surrounds is the same for the drawers as that described above for the carcass 101. The resulting mortice-tenon joints are therefore the same.
[0087] Structure of Panels
[0088] The panels of the drawers 200 and carcass 101 are in a unitary hollow structural form of a panel constructed from plastic material e.g. polypropylene, using blow-moulding so the panel is of low weight and easy to manufacture. The rear panel 23 of the large drawer 201 has an arrayed recess structure which is similarly applied to all of the panels used in the storage unit 10. The panel 23 may have removable pieces 230 (
[0089] The panel 23 has a cavity (not shown) enclosed by two spaced walls which reduces the overall weight of the panel 23. The outer surface of the first wall 231 is provided with an array of recesses 237 that are arranged at regular intervals transversely and longitudinally and sunken into the cavity 233. Each recess 237 is of rectangular or slotted shape with generally rounded ends as shown in
[0090] The inner surface of the first wall in the region of the recess 237 may be closely spaced or connected to the second wall, or there a clearance may be provided between them. The cavity with the panel 23 is thus punctuated by the recesses 237. Both the first wall and the second wall may have an array of recesses 237 with the recesses in each wall meeting to define a waffle structure.
[0091] Drawer Slide Assembly
[0092]
[0093] The carcass side panel 14 is defined by one of the divider panels 14. Neither the carcass side panel nor drawer side panel 22 are shown in
[0094] In a similar manner, the side panel 22 of the drawer may also have embedded inner and outer plates 38, 40, secured to the side panel 22 through the use of bolts passing through the side panel 22. The inner and outer plates 38, 40 also support a series of spaced drawer wheels 42, (see
[0095] While the drawer slide assembly operates to permit the drawer 200 to slide in and out of the carcass 101, an additional floating runner bar 46 is provided. The floating runner bar 46 is neither fixed to the drawer 200 nor the carcass 101. Rather, the floating runner bar 46 is mounted to slide relative to the drawer side panel 22 and the carcass side panel 14. This is provided by the body wheels 36 and the drawer wheels 42 being received in upper and lower tracks 48, 50 as shown in
[0096] Secondly, a lower C-shaped channel 54 is provided to define a track and receive the drawer wheels 42. The lower C-shaped channel 54 is open in the opposite direction to the upper channel 52 towards the drawer 200. The upper channel 52 and the lower channel 54 thereby define an S-shaped runner bar 46. The upper and lower channels 52, 54 are bridged by bridging portion 58. The bridging portion defines channels 60 on opposite sides of the runner bar 46, the purpose of which will be explained.
[0097] The runner bar 46 is also provided with dampening slots 62 at the upper and lower edges. The dampening slots 62 are defined by flanges 64 which provide that the dampening slots 62 have a narrower opening than the base 66 of the slot 62. The dampening slots receive dampening strips 68 which have a T-section with the top of the T being received in the base 66 of the slot 62.
[0098] As shown in
[0099] A slide limiter is provided in the form of stops or stoppers 72, 80, 82, for limiting the relative extension of the drawer 200 and the runner bar 46, and the runner bar 46 and the carcass 101. The stops or stoppers 72, 80, 82, are discrete from the first and second slidable connections 36, 48, 42, 50 i.e. the wheels 36, 42 and the tracks 48, 50 do not function to limit the relative sliding movement of the runner bar, drawer and carcass.
[0100]
[0101]
[0102]
[0103] Similarly, the side panel 14 of the carcass 101 is also provided with a body stopper 82 (see
[0104] Operation of the Drawer Slide Assembly
[0105] When the user wishes to operate a drawer 200, it may be first necessary to unlock the drawer via a lock 84 provided as part of a locking assembly on the front panel 21 of the drawer 200. When unlocked, the user can pull down on the handle 86 to release a latch. On pulling down of the handle 86, a latch tongue (88) is withdrawn from its extended latching position within a slot 90 at the front of the bottom panel 13 (see
[0106] As the drawer 200 is withdrawn from the carcass 101, the drawer stopper 80 will move within the corresponding channel 60 in the runner bar 46 until the drawer stopper 80 engages the outer end stopper 72 on the runner bar 46. As the runner bar 46 is floating between the drawer 200 and the carcass 101, as the drawer is withdrawn further from the carcass 101, the drawer stopper 80 will push on the end stopper 72, tending to withdraw the runner bar 46 from its location adjacent to the carcass side panel 21. The runner bar 46 will continue to be extended from the carcass 101 until the rear end stopper 72 contacts the body stopper 82 on the carcass 101. At this point, the drawer reaches its maximum extended position as defined by the stoppers 72, 80, 82. The maximum extended position of the drawer 200 relative to the carcass 101 is therefore extended by virtue of the runner bar 46. This means that it will be easier to access the contents of the drawer as the drawer 200 will be more extended from the carcass 101 than would have been the case without the runner bar 46. It is also possible with this arrangement for the drawer 200 to extend entirely from the carcass 101 so that the drawer opening is fully accessible.
[0107] Spring Catch
[0108] The drawer may be provided with a stopper or limiting part engaging with a corresponding part on the carcass 101 to avoid the drawers from being excessively pushed into or pulled out of the storage compartments due to a force or accident.
[0109]
[0110] As can be seen from
Second Embodiment
[0111] The second embodiment illustrated in
[0112] Referring to
[0113] In the second embodiment, the main difference is to be found in the drawer slide assembly 330. As per
[0114] It can be seen that the end stoppers 372 are of a different form than in the first embodiment. The end stoppers 372 have an end plate 374 and two pegs 376 with a gap (not shown) therebetween to receive the bridging portion 58 of the runner bar 46. The front end stopper 372 has the same configuration as the rear end stopper 372.
[0115] The inwardly extending end of the peg 376 has a shaped profile 377. The rearward facing end of the body stopper 382 also has a shape profile 383 which is complementary to the shape profile 377 of the end stopper 372. The complementary profiles may define a tongue and groove arrangement. The tongue 383 and the groove 377 may be shaped like the mating parts of a jig-saw. The groove 377 is concave while the tongue is a complementary convex shape. The groove 377 may have an undercut whereby the tongue 383 spreads the fingers of the peg 376 in order for the tongue 383 to be received in the groove 377. This provides a snap engagement between the body stopper 382 and the end stopper 372.
[0116] Similarly, the drawer stopper 380 (see
[0117] It will be appreciated that the drawer stopper 380 and the body stopper 382 traverse the channels on opposite sides of the bridging portion 58. Thus, the drawer stopper 380 will engage with the groove on the peg 376 on the corresponding side of the end stopper 372. Likewise, the body stopper will engage with the groove on the peg 376 on the corresponding side of the end stopper 372, which happens to be on the opposite side of the bridging portion 58.
[0118] Thus, where there is a snap fit engagement between the tongues 381, 383 and their respective grooves 377, the drawer will be held in its extended position as a result of the snap fit connection. This requires a force to be applied by the user in order to disengage the snap fit connections, in order to move the drawer towards the retracted position. This arrangement takes the place of a forward spring catch.
[0119] Operation of Second Embodiment
[0120] In operation, as the user pulls the drawer 200, the drawer stopper 380 will move forwardly with the drawer 200 until it engages with the front end stopper 372, with the tongue 381 engaging in the groove 377. As the drawer is extended further, the runner bar 46 will be extended along with the drawer until the rear end stopper 372 reaches the body stopper 382 which engage to define the fully extended position of the drawer 200.
[0121] The invention thus provides a slide assembly 30, 330 for slidably mounting a drawer 200 within a carcass 101. The slide assembly 30, 330 includes a runner bar 16 and a slide limiter. The runner bar 30 has a first slidable connection 36, 48 for slidably mounting the drawer 200 for sliding movement relative to the runner bar 30 between retracted and extended configurations. The runner bar 30 also has a second slidable connection 42, 50 for slidably mounting the runner bar 30 for sliding movement relative to the carcass 101 between retracted and extended configurations. The slide limiter includes stops 72, 80, 82, 372, 380, 382 for limiting the relative extension of the drawer 200 and the runner bar 46, and the runner bar 46 and the carcass 101. The stops 72, 80, 82, 372, 380, 382 are discrete from the first and second slidable connections 36, 48, 42, 50.
[0122] The foregoing describes only one embodiment of the present invention and modifications may be made thereto without departing from the scope of the present invention.