Elevator Systems

Abstract

Elevator systems are disclosed which comprise an elevator cabin configured to perform an up and down movement along an elevator path, and a traction wire rope for driving the elevator cabin in the up and down movement and/or a safety wire rope and may further comprises a wire guiding system including a transverse element provided above the elevator cabin in the elevator path where, the transverse element is adapted to be guided along the traction wire rope and/or safety wire rope and the wire guiding system may further comprises a pulley cable system operationally coupled to the elevator cabin and to the transverse element such that along at least a portion of the elevator path, the transverse element moves in the same direction as the elevator cabin.

Claims

1. An elevator system comprising: an elevator cabin configured to perform an up and down movement along an elevator path, and a traction wire rope for driving the elevator cabin in the up and down movement and/or a safety wire rope, wherein the elevator system further comprises a wire guiding system including a transverse element provided above the elevator cabin in the elevator path, the transverse element being adapted to be guided along the traction wire rope and/or safety wire rope, and a pulley cable system operationally coupled to the elevator cabin and to the transverse element such that along at least a portion of the elevator path, the transverse element moves in the same direction as the elevator cabin.

2. The elevator system of claim 1, wherein the transverse element is supported at a predetermined height along the elevator path such that its movement in a downwards direction is impeded and it is pulled in an upwards direction from the pulley cable system.

3. The elevator system of claim 2, wherein the transverse element is hung from pulley cable system.

4. The elevator system of any of claim 1, wherein the pulley cable system comprises a pulley wire rope operationally coupled to the transverse element and to the elevator cabin, the pulley wire rope is configured to pass around a top fixed diverting pulley provided at or near an uppermost portion of the elevator path and a bottom fixed diverting pulley provided at or near a lowermost portion of the elevator path, wherein the pulley wire rope comprises a first end portion operationally coupled to the transverse element, an intermediate portion running between the top and bottom fixed diverting pulleys and a second end portion operationally coupled to the cabin.

5. The elevator system of claim 4, wherein the elevator system further comprises a travelling cable for supplying energy to the cabin and/or for signal communications with components associated with the elevator cabin, the elevator system further comprises a pulley movably suspended on the travelling cable, the travelling cable being connected to the elevator cabin so as to travel with the up and down movement of the elevator cabin, wherein the second end portion of the pulley wire rope is directly fixed to the travelling cable pulley.

6. The elevator system of claim 4, wherein the first end portion of the pulley wire rope is directly fixed to the transverse element.

7. The elevator system of claim 4, wherein the second end portion of the pulley wire rope is directly fixed to the elevator cabin and the first end portion of the pulley wire rope is connected to the transverse element by passing around an intermediate diverting pulley mounted on the transverse element and fixing its end to an upper structure provided at or near the uppermost portion of the elevator path.

8. The elevator system of claim 4, wherein the first end portion of the pulley wire rope is connected to the transverse element by passing around an intermediate diverting pulley mounted on the transverse element and fixing its end to an upper structure provided at or near the uppermost portion of the elevator path.

9. The elevator system of any of claim 1, wherein the pulley cable system is configured to displace the transverse element at a speed that is substantially one half a speed of the elevator cabin

10. The elevator system of any of claim 1, wherein the transverse element is supported along the elevator path at a height that is substantially one half a height of the up and down movement of the elevator cabin along an elevator path.

11. The elevator system of claim 4, wherein the second end portion of the pulley wire rope is directly fixed to the elevator cabin and the first end portion of the pulley wire rope is directly fixed to the transverse element such that the pulley cable system displaces the transverse element at a speed that is substantially the same as that of the elevator cabin.

12. The elevator system of any of claim 1, comprising a further transverse element provided above the transverse element along the elevator path, the further transverse element being held by a supporting structure comprising matching supports respectively provided at the further transverse element and at a working platform of the elevator path, the supporting structure being configured to substantially impede movement of the further transverse element in a downwards direction and to allow movement of the further transverse element in an upwards direction, the matching supports being further configured to allow the transverse element and the elevator cabin to pass there through when the elevator cabin moves upwards.

13. The elevator system of claim 12, wherein end portions of the transverse element are provided with extensions that are foldable, removable or retractable.

14. The elevator system of any of claim 4, comprising a further transverse element provided above the transverse element along the elevator path and the pulley wire rope comprises a stoppers configured to support and substantially impede movement of the further transverse element in a downwards direction and to allow movement of the further transverse element in an upwards direction, the transverse element comprising an orifice in correspondence with a portion of the pulley wire rope having the stopper, the orifice being configured to allow the stopper to pass there through when the elevator cabin moves upwards.

15. A wind turbine comprising an elevator system according to claim 1 arranged within a wind turbine tower.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Non-limiting examples of the present disclosure will be described in the following, with reference to the appended drawings, in which:

[0027] FIG. 1 shows a schematic side view of an elevator system according to an example;

[0028] FIG. 2 shows a perspective partial view of the elevator system of FIG. 1;

[0029] FIGS. 3 and 4 show a schematic side view of an elevator system according to another example in two different positions of the elevator cabin;

[0030] FIG. 5 shows a perspective partial view of the elevator system according to a different example;

[0031] FIGS. 6 and 7 show perspective partial views of an elevator system according to a different example;

[0032] FIG. 8 shows a schematic side view of an elevator system according to yet a further example; and

[0033] FIGS. 9 and 10 show schematic side views of an elevator system according to another example in two different positions of the elevator cabin.

DETAILED DESCRIPTION OF EXAMPLES

[0034] In these figures the same reference signs have been used to designate matching elements.

[0035] FIG. 1 schematically shows a side view of an example of an elevator system. The elevator system comprises an elevator cabin 1 which may be moved up and down along an elevator path driven by a traction wire rope 2. A safety wire rope 3 is further provided. In alternative examples, more than one traction and/or security wire ropes, and even a single traction or security wire rope, may be foreseen. In further alternative examples, the elevator cabin may be driven by a rack and pinion arrangement and one or more security wire ropes may be provided.

[0036] A travelling cable 5 is further provided for supplying energy to the cabin 1 and/or for signal communications with components associated to the elevator cabin 1. The travelling cable 5 may be connected to a power supply at one end and to the elevator cabin 1 at the other end. A pulley 51 is arranged in a movably suspended manner on the travelling cable 5 such that the pulley 51 can self-travel along the travelling cable 5. One end of the travelling cable may be mounted at some point along the elevator path, particularly in this example it is mounted at a height H, at approximately half the total height of the elevator path. In case of an elevator system for a wind turbine, it may be attached at approximately half the total height of the tower. The other end of the travelling cable is directly fixed to the elevator cabin 1. This way, the travelling cable and the pulley can travel along together with the up and down movement of the elevator cabin.

[0037] In some examples, the pulley may further be guided along the traction and/or safety wire ropes of the elevator system. For example, the pulley may comprise a flange with holes for guiding the traction and/or safety wire ropes of the elevator system. The flange may be integrally formed with the pulley. Alternatively, it may be welded or it may be fixed with screws. In more examples top and lower flanges may be foreseen, each flange may comprise holes for guiding the traction and/or safety wire ropes. In more examples, the power supply may be provided at any height in the elevator path. In some examples, the pulley may be mounted on a pulley frame and the pulley with pulley frame form an assembly that is movably suspended on the travelling cable and travels with the up and down movement of the elevator cabin substantially as explained above.

[0038] According to this example, a transverse element 4 is provided above the elevator cabin 1 in the elevator path. The transverse element 4 is adapted to be guided along the traction wire rope 2 and/or security wire rope 3. For this purpose, the transverse element may comprise one or more orifices arranged substantially along the direction of the elevator cabin up and down movement, the orifice may be adapted to receive the traction and/or security wire ropes. In this example, two orifices 21, 31 are provided in correspondence with the traction 2 and security 3 wire ropes. In some examples, the orifice may further comprise a clamp, particularly an electromechanical clamp, adapted to selectively close towards the traction and/or security wire ropes depending on circumstances, e.g. when the elevator cabin is in standstill. Alternatively, pneumatic clamps may be foreseen.

[0039] Further in this example, a pulley wire rope 6 configured to pass around a top fixed diverting pulley 7 and a bottom fixed diverting pulley 8 is provided. In this example, one end 61 of the pulley wire rope 6 is directly fixed to the transverse element 4 and another end 62 of the pulley wire rope 6 is connected to the pulley 51 that is movably suspended from the travelling cable 5. This way, a pulley cable system operationally coupled to the elevator cabin and to the transverse element may be provided. Such a pulley cable system is thus configured to move or displace the transverse element in the same direction as the elevator cabin along at least a portion of the elevator path. A pulley cable system substantially as explained can thus displace the transverse element at the speed at which the pulley suspended from the travelling cable moves which is substantially one half the speed of the elevator cabin. This way, while the elevator cabin completes an upwards trajectory, the transverse element completes its trajectory from height H to its uppermost position.

[0040] A pulley wire rope substantially as herein disclosed is understood as any type of relatively thick cable.

[0041] As further shown in FIG. 1, the top fixed diverting pulley 7 is attached at or near an uppermost part U of the elevator path and the bottom fixed diverting pulley 8 is attached at or near a lowermost part L of the elevator path. The cabin 1 is shown at its lowermost position of the elevator path and the transverse element 4 is hung from the end 61 of the pulley wire rope 6 at a height H, at approximately half the height of the elevator path. Alternatively or additionally, the transverse element may be supported by a support structure provided e.g. at a working platform of the elevator path. Such a support structure could also be directly fixed to an inner wall of the elevator path or attached at e.g. a ladder of the elevator path. In some of these cases, the pulley wire rope may be mounted with a certain predefined looseness such that it allows the elevator cabin to begin its up and down movement before the pulley wire rope pulls the transverse element.

[0042] The pulley wire rope 6 comprises a first end portion 611 operationally coupled with the transverse element 4, an intermediate portion 63 that runs between the top 7 and bottom 8 fixed diverting pulleys and a second end portion 62 operationally coupled with the elevator cabin 1.

[0043] FIG. 2 shows a perspective partial view of the elevator system of FIG. 1. Particularly, a top portion of the elevator cabin 1 is shown. In this example, the elevator cabin 1 is guided by a pair of taut cables 11 running laterally from the elevator cabin 1 and the transverse element 4 is further configured to be guided along the taut cables 11. In more examples, the elevator cabin may be configured to be guided by a ladder arranged on an inner surface of the elevator path and the transverse element may be configured to be guided along the ladder. Other rigid guiding elements may be foreseen for guiding the elevator cabin in its up and down movement, e.g. a guide rail or a pair of guide rails.

[0044] Further in this example, for guiding the transverse element 4 along the taut cables 11 both ends of the transverse element 4 are provided with wire guides 12 that may be fixed to the transverse element ends by screws or bolts. Alternatively, such wire guides may be welded to the transverse elements or they may be integrally built. In particular, as further shown in FIG. 2, the wire guides are C-shaped. In more examples, wire guides having other shapes or runners or rollers may also be foreseen as long as the transverse element may be adapted to be slidably mounted with respect to the taut cables or to the ladder or to any other rigid guiding element that may be provided for guiding the elevator cabin.

[0045] As further shown in FIG. 2, each end of the transverse element 4 is connected to a diagonal rope or tensor 13 that is secured to the pulley wire rope 6. The diagonal tensor aids stabilizing the transverse element which in turn stabilizes the traction and/or security wire rope. Other ways of ensuring a safe pulling up of the transverse element along the traction and/or security wire rope may be foreseen.

[0046] FIGS. 3 and 4 show schematic side views of an elevator system according to another example, arranged e.g. in a slender tower such as a wind turbine tower, in two different positions of the elevator cabin within the tower. FIG. 3 shows an initial position in which the elevator cabin 1 is in its lowermost position, at ground level. FIG. 4 shows a final position in which the elevator cabin 1 is in its uppermost position.

[0047] The example of FIGS. 3 and 4 differs from that of FIG. 1 in that a first 41 and a second 42 additional transverse elements are provided above transverse element 4. The first 41 and second 42 additional transverse elements are also adapted to be guided along the traction wire rope 2 and/or security wire rope 3. The first 41 and second 42 transverse elements are provided spaced apart along the height of the elevator path and spaced apart from transverse element 4. This way, the additional transverse elements arranged distanced apart along the height of the elevator path further contribute to restricting movements of the traction and/or security wire ropes housed inside the elevator path thereby contributing to avoid, or at least reduce, the striking of these wires with other components that may be arranged in the elevator path. In addition, these additional transverse elements may also act as spacers as explained above. In more examples, other numbers of additional transverse elements may be foreseen and even a single one.

[0048] Further in this example, in order to support the first 41 and second 42 additional transverse elements, the pulley wire rope 6 is provided with respective stoppers 410, 420 configured to support and substantially impede movement of the first 41 and second 42 additional transverse elements in a downwards direction and to allow them to move in an upwards direction. The stoppers 410, 420 are provided at the intermediate portion 63 of the pulley wire rope 6 that is left in between top diverting pulley 7 and the bottom diverting pulley 8. The stoppers 410, 420 are provided at different heights H1, H2 higher than the height H, at approximately half the height of the elevator path when the elevator cabin is in the lowermost positon L.

[0049] In this example, the transverse element 4 is arranged closer to the elevator cabin 1 than the first 41 and the second 42 additional transverse elements. The transverse element 4 is provided with an orifice 40 in correspondence with the stopper 410 arranged at the intermediate portion 63 of the pulley wire rope 6. The orifice 40 has a size such that the stopper 410 provided for supporting the first additional transverse element 41 that is closer to transverse element 4 than the second additional transverse element 42 can pass there through when the cabin travels upwards. The first additional transverse element 41 is also provided with an orifice 411 in correspondence with the stopper 420 arranged at the interemediate portion 63 of the pulley wire rope 6. The orifice 411 has a size such that the stopper 420 provided for supporting second additional transverse element 42 can pass there through when the cabin 1 travels upwards.

[0050] In the example of FIG. 3, the elevator cabin 1 is shown at ground level (lowermost position). The transverse element 4 is hung from the first end 61 of the pulley wire rope at approximately half the height of the elevator path (H). The first 41 and second 42 additional transverse elements are respectively resting on the stoppers 410 and 411 of the intermediate portion 63 of the pulley wire rope 6. After an upwards career or trajectory of the elevator cabin 1 (see arrow A), FIG. 4 shows the elevator cabin 1 is in its final or uppermost position, and the pulley 51 movably suspended on the travelling cable 5 drags the second end portion 62 of the pulley wire rope 6 thereby increasing its length, and raising the first end 61 thereby pulling up the transverse element 4 that initially traverses the stopper 410 and pushes the first additional transverse element 41 and then transverse elements 4 and 41 traverse the stopper 420 and push the second additional transverse element 42 such that all transverse elements reach their uppermost position, leaving space for the upwards career of the elevator cabin.

[0051] FIG. 5 shows a perspective partial view of an elevator system that like the system of FIGS. 3 and 4 may halve multiple transverse elements. This example differs from that of FIGS. 3 and 4 in that instead of stoppers, the additional transverse elements are held by a supporting structure. In particular, the supporting structure may be an L support 501 arranged at e.g. a working platform 510 of the elevator path. Particularly, an additional transverse element 41 or 42 is shown comprising an extension 500 or catch which may also be adapted to be slidably mounted with respect to of the taut cables 11 guiding the elevator cabin. At each platform a support, e.g. an L shaped support 501 as shown in the example of FIG. 5 may be provided. The extension 500 held up on the L shaped support 501 holds the additional transverse element in its position. The L-shaped support may protrude from the working platform a length such that the movement of the elevator cabin is allowed. When additional transverse elements are provided, the extensions and L-shaped supports related to an additional transverse element arranged higher along the elevator path need to be designed together (in size/shape and location) in order for the movement of other additional transverse element(s) that may be arranged below and of the elevator cabin not to be obstructed.

[0052] In an example, as shown in FIG. 6, additional transverse element 42 has an extension 542 that is shorter than extension 541 of additional transverse element 41. The L-shaped supports for holding the additional transverse elements at different heights along the elevator path may have the same size/shape and they may be mounted vertically and horizontally offset with respect to each other. This way, the different extensions 541, 542 can each mate with a different L-shaped support and the different additional transverse elements can be held up at different heights along the elevator path. Alternatively, the L-shaped supports may have a different size/shape. In further alternatives, the additional transverse elements may have different lengths and extensions may be avoided.

[0053] FIGS. 6 and 7 show perspective partial views of an elevator system according to a further example which (like FIG. 5) has extensions 542, 541. FIG. 6 is shown from a front of the elevator cabin 1 and FIG. 7 from a back of the elevator cabin 1. According to this example, a stopping transverse bar 9 is provided at the uppermost position, e.g. attached to the taut guide wires 11 guiding the elevator cabin 1. From such a stopping transverse bar 9 a vertical bar 10, attached or integrally formed with the stopping transverse bar 9 is provided. A length of the vertical bar 10 is such that it is larger than all transverse elements, in this example 4, 41 and 42, being grouped together in its uppermost position so as to act as a stop or spacer for the elevator cabin 1.

[0054] FIG. 8 shows a schematic side view of an elevator system according to yet a further example. In this example, the second end portion 62 of the pulley wire rope 6 is directly fixed to the cabin 1 and the first end portion 611 of the pulley wire rope 6 is connected to the transverse element 4 by passing around two intermediate diverting pulleys 64, 65 mounted on the transverse element 4. The end 61 of the pulley wire rope is directly fixed to an upper structure provided at the uppermost position of the elevator path. In this particular example, the end of the pulley wire rope is fixed to the same structure that holds/supports the top fixed diverting pulley 7. In alternatives, other numbers of intermediate diverting pulleys may be foreseen, and even a single one.

[0055] The provision of the intermediate diverting pulleys of this example provides for a first end portion 611 having two sub-portions or sections 611a and 611b that support (and pulls) the transverse element. This configuration reduces the speed at which the pulley wire rope 6 pulls up the transverse element 4 to half the speed of the elevator cabin, when the elevator cabin moves upwards and the other end 62 of the pulley wire rope 6 is directly fixed to the elevator cabin 1.

[0056] In more examples, a pulley wire rope 6 having a first end portion 611 in two sections substantially as described in FIG. 8 may be combined with a second end portion 62 directly fixed to a travelling cable pulley substantially as explained in connection with FIGS. 1, 3 and 4. In these cases, the transverse element (or elements) pulled by the pulley wire rope travels at a lower speed than when it is directly fixed to the cabin, e.g. a quarter the speed of the elevator cabin. This way, the transverse element that is provided closer to the elevator cabin (when there are more than one transverse elements) may be arranged at a height that may be substantially 75% the total height of the elevator path.

[0057] FIGS. 9 and 10 schematically show side views of an elevator system according to yet a further example, arranged e.g. in a slender tower such as a wind turbine tower in two different positions of the elevator cabin within the tower. The example of FIGS. 9 and 10 differs from that of FIG. 3 and 4 or 8 in that the transverse element pulled by the pulley wire rope travels at the same speed as that of the elevator cabin. To do this, the second end portion 62 of the pulley wire rope 6 is directly fixed to the cabin 1 and the first end portion 611 of the pulley wire rope 6 is directly connected to the transverse element 4 by directly fixing its end 61 to the transverse element 4. The pulley cable system is thus configured to move or displace the transverse element in the same direction as the elevator cabin along at least a portion of the elevator path. In this example, the pulley cable system can thus displace the transverse element at the same speed of displacement of the elevator cabin, i.e. in unison. This means that the transverse element is supported along the elevator path at a constant distance D of the elevator cabin. In some of these cases, the pulley wire rope may be mounted with a certain predefined looseness such that it allows the elevator cabin to begin its up and down movement before the pulley wire rope pulls the transverse element. Such a looseness is defined as a function of the distance D between the transverse element and the elevator cabin or vice versa.

[0058] FIG. 9 shows an initial position in which the elevator cabin 1 is in its lowermost position, at ground level. FIG. 10 shows a final position in which the elevator cabin 1 is in its uppermost position. In both figures the constant distance D between the elevator cabin 1 and the transverse element 4 is depicted. FIG. 9 shows that the transverse element 4 can thus be hung from the end 61 of the pulley wire rope 6 at a height H3 that is lower half the height of the elevator path. These examples may be particularly suitable for high and slender structures such as wind turbines, particularly when e.g. a section of the tower has a conical shape.

[0059] The example of FIGS. 9 and 10 also comprises first 43, second 44 and third 45 additional transverse elements that are supported at different heights along the elevator path with supporting structures 520 substantially as explained in connection with the example of FIG. 5. Other number of additional transverse elements may also be foreseen. In these examples, for each supporting structure 520, a length and/or shape and/or position of the L support protruding from a working platform and of the extension of an additional transverse element arranged higher along the elevator path may be such that an immediately below additional transverse element that may be arranged below and the elevator cabin can pass there through.

[0060] Particularly, as shown in FIGS. 9 and 10, a length of the L-shaped support supporting the third additional transverse element 45 is shorter than that provided for supporting the second additional transverse element 44 that is in turn shorter than that provided for supporting the first additional transverse element 43. And the extension of the third additional transverse element 45 is longer than that provided for supporting the second additional transverse element 44 that is in turn longer than that provided for supporting the first additional transverse element 43. Moreover, all L-shaped supports may protrude from the respective working platforms a length such that they do not interfere with the movement of the elevator cabin and of the transverse element 4. Put in other words, the size of the supporting structure is designed such the immediately below transverse element and the elevator cabin can pass there through.

[0061] In some examples, more additional transverse elements substantially as hereinbefore described may be foreseen. For each additional transverse element a stopper or a support structure substantially as hereinbefore described may be provided. For each stopper the transverse element immediately below is fitted with an orifice substantially as explained above. And for each support structure, the size of the L supports and extensions is designed such the immediately below transverse element and the elevator cabin can pass there through.

[0062] Furthermore, the provision of the wire guiding system substantially as hereinbefore described is relatively simple to implement. It can therefore be easily retrofitted into existing elevator systems having a traction and/or security wire ropes. In some examples, the transverse element may be built in two or more portions formed such that they can be easily put together around the traction and/or security wire ropes. In these cases, mounting a wire guiding system in existing elevator systems having traction and/or security wire ropes may be done without dismantling of the traction and/or security wire ropes by simply joining together the two or more portions of transverse element around the wire ropes.

[0063] In that sense, a method for retrofitting an elevator system comprising an elevator cabin configured to perform an up and down movement along an elevator path and comprising a traction and/or security wire rope and a transverse element provided above the elevator cabin in the elevator path may be provided. The method comprises providing a pulley cable system and operationally coupling the pulley cable system to the elevator cabin and to the transverse element. Alternatively, in those elevator systems which do not yet incorporate the transverse element, retrofitting methods may further involve providing a transverse element configured to be guided by the traction and/or security wire rope, particularly a transverse element built in two or more portions, and mounting the transverse element above the elevator cabin.

[0064] According to these methods, existing elevator systems may be retrofitted to add the additional functionalities substantially as hereinbefore described.

[0065] Although only a number of examples have been disclosed herein, other alternatives, modifications, uses and/or equivalents thereof are possible. Furthermore, all possible combinations of the described examples are also covered. Thus, the scope of the present disclosure should not be limited by particular examples, but should be determined only by a fair reading of the claims that follow.