KNIFE WITH INTEGRAL SEALED POWER SOURCE
20200215705 ยท 2020-07-09
Inventors
Cpc classification
F21V33/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21L4/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B26B1/048
PERFORMING OPERATIONS; TRANSPORTING
B26B11/008
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B11/00
PERFORMING OPERATIONS; TRANSPORTING
F21L4/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A folding knife is provided with a power storage device that can be charged and recharged by a charge component that wirelessly receives power from a remote source. In some embodiments, the folding knife can have a device that consumes energy such as a light, a camera, a microphone, an audio speaker, etc. The power storage device and the charge component can be positioned in a scale of the handle where the substantially planar shapes of the scale, the power storage device, and the charge component are oriented in a common direction. In some embodiments, the cavities, recesses, and channels in the first scale that house these components and linking wires are strategically positioned to leave a reinforcing area that provides strength and stiffness to the handle. Various features are also described herein that improve safety of the charging system.
Claims
1. A folding knife that wirelessly receives power from a remote source, comprising: a handle having a first scale and a second scale that define a channel positioned therebetween, wherein said first scale has a substantially planar shape and includes a charge cavity; a blade pivotally interconnected to a forward end of said handle, wherein said blade has a cutting edge, said blade is movable between a first closed position where said cutting edge is positioned in said channel and a second extended position where said cutting edge is positioned outside of said channel; and a charge component positioned in said charge cavity for wirelessly receiving power and transferring power to a power storage device positioned in said handle, wherein said charge component and said power storage device each have a substantially planar shape, and wherein said substantially planar shapes of said power storage device, said charge component, and said first scale are oriented in a common direction.
2. The folding knife of claim 1, wherein said charge component is one of an inductive coil, a resonator coil, and an RF antenna.
3. The folding knife of claim 1, wherein said power storage device is one of a battery or a capacitor.
4. The folding knife of claim 1, wherein said planar shape of said power storage device has a ratio between a maximum dimension in a planar direction to a maximum dimension in a thickness direction that is greater than eight.
5. The folding knife of claim 1, further comprising a device electrically connected to a control unit, wherein at least one of said first scale, said second scale, a liner, a liner lock, a back lock, a pivot tie, or a split spring provides said electrical connection between said device and said control unit.
6. The folding knife of claim 1, wherein said power storage device is positioned in a storage cavity in said first scale, and a storage channel extends between said storage cavity and said charge cavity.
7. A knife that wirelessly receives power from a remote source, comprising: a handle having a first scale and a second scale; a blade interconnected to a forward end of said handle, wherein said blade has a cutting edge; a charge cavity extending into an inner surface of said first scale; a charge component positioned in said charge cavity for wirelessly receiving power and transferring power to a power storage device positioned in said handle; and a plurality of channels extending into said inner surface of said first scale, wherein a device channel of said plurality of channels extends from a device recess or aperture to said charge cavity, and an activation channel of said plurality of channels extends from an activation recess or aperture to said charge cavity, and wherein a reinforcement area is defined between said device channel and said activation channel to increase a strength and stiffness of said first scale.
8. The knife of claim 7, further comprising a plurality of cutout areas extending into an inner surface of said second scale, wherein a combined area of said plurality of cutout areas is larger than a combined area of said charge cavity and said plurality of channels.
9. The knife of claim 7, further comprising: a control unit positioned in said charge cavity, wherein said charge component and said power storage device are electrically connected to said control unit; and a light positioned in said device recess or aperture, wherein a wire extends from said light, through said device channel to said control unit, and said control unit transfers power from said power storage device to said light upon said control unit receiving a signal.
10. The knife of claim 7, further comprising: a control unit positioned in said charge cavity, wherein said charge component and said power storage device are electrically connected to said control unit; and a storage channel of said plurality of channels extends from a storage cavity to said charge cavity, wherein said power storage device is positioned in said storage cavity, and wherein a wire extends from said power storage device, through said storage channel, and to said control unit to electrically connect said power storage device and said control unit.
11. The knife of claim 7, further comprising: a control unit positioned in said charge cavity, wherein said charge component and said power storage device are electrically connected to said control unit; and an activation device positioned in said activation recess or aperture, wherein a wire extends from said activation device, through said activation channel, and to said control unit, and said activation device transmits a signal to said control unit through said wire.
12. The knife of claim 7, wherein said first scale, said charge component, and said power storage device each have a substantially planar shape, and wherein said substantially planar shapes of said power storage device, said charge component, and said first scale are oriented in a common direction, wherein said charge component and said power storage device are sealed in an enclosed volume against external elements such that a fluid outside of said enclosed volume cannot move into said enclosed volume.
13. The knife of claim 7, wherein said first scale and said second scale define a channel positioned therebetween, and said blade is pivotally interconnected to said forward end of said handle, and wherein said blade is movable between a first closed position where said cutting edge is positioned in said channel and a second extended position where said cutting edge is positioned outside of said channel.
14. A wireless charging system for a folding knife, comprising: a folding knife having: a handle with a first scale and a second scale that define a channel; a blade pivotally interconnected to a forward end of said handle, wherein said blade has a cutting edge, and said blade is movable between a first closed position where said cutting edge is positioned in said channel and a second extended position where said cutting edge is positioned outside of said channel; a first charge component positioned in said handle and configured to transfer power to a power storage device in said handle of said folding knife, wherein said first charge component comprises windings extending in a first plane; and a base having a second charge component that is configured to wirelessly transmit power to said first charge component, wherein said second charge component comprises windings extending in a second plane, and wherein said first and second plane are oriented substantially parallel to each other and offset from each other by less than 4 cm when an outer surface of one of said first scale or said second scale of said folding knife is placed on an upper surface of said base.
15. The charging system of claim 14, further comprising a protrusion extending upward from said upper surface of said base that at least partially extends into said protrusion to locate said first charge component relative to said second charge component when said outer surface of one of said first scale or said second scale of said folding knife is placed on said upper surface of said base.
16. The charging system of claim 14, further comprising a position sensor in said handle of said folding knife, wherein said position sensor is configured to detect said blade in said first closed position and said blade in said second extended position, wherein said position sensor sends a signal to a control unit in said handle when said blade is in said second extended position, and said control unit activates a device in response to said signal.
17. The charging system of claim 16, wherein said device is one of a light, a locking mechanism, an opening mechanism, a microphone, an audio speaker, a GPS beacon or device, a fitness tracker, a heart monitor, a receiver, a transmitter, a transceiver, a pH sensor, a position sensor, a hand warmer, a vibrating mechanism, a camera or video recorder, a communication device, or a clock.
18. The charging system of claim 14, further comprising a position sensor in said handle of said folding knife, wherein said position sensor is configured to detect said blade in said first closed position and said blade in said second extended position, wherein said position sensor sends a signal to a control unit in said handle when said blade is in said first closed position, and said control unit prevents said power storage device from charging in response to said signal.
19. The charging system of claim 16, wherein said position sensor is one of an inductive sensor, a mechanical contact switch, a momentary contact switch, or a photoelectric switch.
20. The charging system of claim 16, further comprising an electromagnetic shield positioned between said first charge component and said position sensor in said handle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the disclosure and together with the general description of the disclosure given above and the detailed description of the drawings given below, serve to explain the principles of the disclosures.
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061] To provide further clarity to the detailed description provided herein in the associated drawings, the following list of components and associated numbering are provided as follows:
TABLE-US-00001 Component No. Component 2 Folding Knife 6 Blade 10 Spine 14 Thumb Traction Surface 18 Aperture 22 Handle 26 First Scale 30 Pivot Point 34 Lock Feature 38 Lanyard Aperture 42a, 42b Light 46 Activation Device 50 Tip 54 Cutting Edge 58 Choil 62 Clip 66 Second Scale 70 Channel 74 Channel Width 78a, 78b Storage Cavity 82 Reinforcement Area 86a, 86b, 86c Storage Channel 90 Charge Cavity 94 Lock Aperture 98 Pivot Recess 102a, 102b Light Recess 106a, 106b Light Channel 110a, 110b, 110c Activation Aperture 114a, 114b, 114c Activation Channel 118a, 118b Arm 122 Rib 126 Cutout Area 130 Back Portion 134a, 134b Power Storage Device 138 Control Unit 142 Charge Component 146a, 146b, 146c Power Wire 150a, 150b Light Wire 154a, 154b, 154c Activation Wire 158 Charge Base 162 Charge Component 166 Protrusion 170 Wing 174 Wing Height 178 Knife Width 182 Position Sensor 186 Shield 190 First Offset 194 Second Offset 198 Position Knife 202 Receive Power 206 Determine Status 210 Cease Reception 214 Provide Indication 218 Permit Reception 222 Provide Indication
[0062] It should be understood that the drawings are not necessarily to scale, and various dimensions may be altered. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. It should be understood, of course, that the disclosure is not necessarily limited to the particular embodiments illustrated herein.
DESCRIPTION
[0063] As described in detail below, various embodiments of the present disclosure include novel folding knife designs and configurations, comprising a sealed power storage device and charge component and/or other features or devices. The present disclosure has significant benefits across a broad spectrum of endeavors.
[0064] Referring now to
[0065] The handle 22 has a first scale 26 and a second scale 66, which is shown in
[0066] In one embodiment, a first light 42a and a second light 42b are positioned at a fore end of the handle 22, and an activation device 46 such as a button can activate the lights 42a, 42b. The lights 42a, 42b illuminate the area in front of the folding knife 2 to assist with a cutting or thrusting action of the blade 6. Pressing the activation device 46 can cause the lights 42a, 42b to illuminate in different ways and in different combinations. For instance, pressing the activation device 46 can cycle the lights 42a, 42b through multiple modes of operation, which can include activating only one light 42a, 42b, activating both lights 42a, 42b, activating one or both lights 42a, 42b with different colors, pulsing one or both lights 42a, 42b to produce a strobe effect, activating one or both lights 42a, 42b with a brighter or less bright intensity, etc. In addition, holding the activation device 46 for a predetermined amount of time (e.g., 1 s, 2 s, 3 s, etc.) can cause the lights 42a, 42b to activate in a yet a further mode or modes of operation.
[0067] It will be appreciated that while two lights 42a, 42b are depicted, embodiments of the present disclosure encompass a greater or fewer number of lights 42a, 42b or other devices. In addition, one light 42a can be positioned on one scale and the other light 42b can be position on the other scale. One light 42a can emit, for example, a red light, and one light 42b can emit, for example, a white light. Moreover, embodiments of the present disclosure encompass other devices such as a light, a locking mechanism, an opening mechanism, a microphone, an audio speaker, a GPS beacon or device, a fitness tracker, a heart monitor, a receiver, a transmitter, a transceiver, a pH sensor, a position sensor, a hand warmer, a vibrating mechanism, a camera or video recorder, a communication device, a clock, etc. It will be further appreciated that the activation device 46 can be a button, a switch, a slider switch that moves between more than two positions, a microphone that receives voice commands, etc.
[0068] Referring now to
[0069] Referring now to
[0070] Referring now to
[0071] Two storage cavities 78a, 78b extend into the first scale 26 to receive power storage devices, which can be batteries with planar shapes. Instead of a single battery with a thickness that is too large for the first scale 26, two or more separate batteries can each have a smaller thickness that allows for the batteries to be positioned in the first scale 26 while maintaining the planar ergonomics of the scale 26 and the folding knife. It will be appreciated that the power storage device can be a capacitor or other storage devices, and in addition, the folding knife can have a single storage cavity 78, more than two storage cavities 78, or even a combined cavity in various embodiments.
[0072] Next, a control cavity 90 extends into the inner surface of the first scale 26 to receive a control unit such as a circuit board as well as a charge component such as an inductive coil, a resonator coil, or an RF antenna. In some embodiments, the storage cavity 78 and the control cavity 90 can be combined into a single cavity. Also shown in
[0073] Several other recesses and apertures are shown in
[0074] Several channels extend into the inner surface of the first scale 26 to link the various components of the folding knife together, and the channels are strategically located to leave a remaining reinforcement area 82 that provides strength and stiffness to the first scale 26 and the folding knife. A first storage channel 86a extends between the control cavity 90 to the first storage cavity 78a, a second storage channel 86b extends between the two storage cavities 78a, 78b, and a third storage channel 86c extends from the second storage cavity 78b back to the control cavity 90. These channels 86a, 86b, 86c can route wires, electric contacts, or otherwise provide electrical communication between the power storage devices and the control unit and/or charge component.
[0075] Three activation channels 114a, 114b, 114c extends from respective activation apertures 110a, 110b, 110c to the control cavity 90 to route wires, electric contacts, or otherwise provide electrical communication between the activation device and the control unit and/or charge component. Two device or light channels 106a, 106b extend from respective recesses 102a, 102b to the control cavity 90 to route wires, electric contacts, or otherwise provide electrical communication between a device such as a light and the control unit and/or charge component.
[0076] A reinforcement area 82 provides strength and stiffness to the scale 26 and the handle of the folding knife. The first light channel 106a extends between the lock aperture 94 and a top edge of the inner surface to leave a remaining reinforcement area 82 on either side of the first light channel 106a. Two activation channels 114a, 114b merge together, but a remaining reinforcement area 82 is positioned between the merged channels 114a, 114b and the first light channel 106a. Likewise, the second light channel 106b and the third activation channel 114c merge together but leave a remaining reinforcement area 82 on either side of the merged channel. These reinforcement areas 82 provide stiffness and strength to the first scale 26 much like a reinforcing rib as described below with respect to the second scale.
[0077] Referring now to
[0078] In some embodiments, the second scale 62 can include one or more power storage devices to augment the power supply devices in the first scale. In one exemplary embodiment, the second scale 62 has one or more cavities that receive one or more power storage devices, such as batteries or capacitors. A wire can extend from the power storage devices in the second scale 62 to the electrical components in the first scale to supply and receive power from the electrical components. For instance, the wire can extend to the power storage devices in the first scale such that all power storage devices of the folding knife collectively work together to store power from the charge component. In some embodiments, the power storage devices in the second scale 62 can connect to the control unit or the charge component to serve as a back-up power reserve. In addition, in some embodiments, a backspacer, liner, electrical contacts, etc. operably connect the power supply devices in the second scale 62 to electrical components in the first scale. In various embodiments, the second scale 62 itself is a power storage device to completely utilize the mass and space of the second scale 62 for storing power. The power storage device can have the pivot recess 98, the back portion 130, and the lanyard aperture 38 to function as the second scale 62.
[0079] Referring now to
[0080]
[0081] Referring now to
[0082] To promote the safety of the user, it can be desirable to keep the blade 6 in the closed position in the handle 22 during charging. If the folding knife 2 is left with the blade 6 open, a user may forget that the blade 6 is open, which can lead to an injury. Moreover, if the folding knife 2 is left with the blade 6 open, a third party such as a child may try to grasp the folding knife 2 without appreciating the cutting edge of the blade 6, which can lead to an injury. A wing 170 can extend upward from the charge base 158 proximate to the fore end of the handle 22. The height 174 of the wing 170 can be greater than the width 178 of the handle 22 in some embodiments. Thus, when the blade 6 is in the open position, the wing 170 contacts the blade 6 and prevents the first charge component 142 from being positioned close enough to second charge component 162 to wirelessly receive power. Therefore, the user must first position the blade 6 in the closed position before the second charge component 162 can wirelessly transmit power to the first charge component 142. In further embodiments, the charge base 158 can define a cutout area that corresponds to the area of the folding knife 2 with the blade 6 in the closed position. Therefore, unless the blade 6 is closed, then the folding knife 2 cannot be properly positioned in the cutout area in the charge base 158 and wireless power transmission cannot begin.
[0083] In
[0084] In
[0085] In
[0086] Referring now to
[0087] Although the figures depict a folding knife, it will be appreciated that embodiments of the present disclosure encompass a variety of tools and tool handles. For instance, embodiments of the present disclosure encompass a fixed blade knife with a handle that can incorporate various aspects of the present disclosure including the sealed, planar power storage device and charge component, the arrangement of channels and reinforcement area, and the charge base. Thus, embodiments of the present disclosure encompass fixed blade knives, multi-tools, saws, drills, and any other tool with a handle that can incur the benefits of aspects described herein.
[0088] The foregoing description of the present disclosure has been presented for illustration and description purposes. However, the description is not intended to limit the disclosure to only the forms disclosed herein. In the foregoing Detailed Description for example, various features of the disclosure are grouped together in one or more embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting a disclosure that the claims require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate preferred embodiment of the disclosure.
[0089] Consequently, variations and modifications commensurate with the above teachings and skill and knowledge of the relevant art are within the scope of the present disclosure. The embodiments described herein above are further intended to explain best modes of practicing the disclosure and to enable others skilled in the art to utilize the disclosure in such a manner, or include other embodiments with various modifications as required by the particular application(s) or use(s) of the present disclosure. Thus, it is intended that the claims be construed to include alternative embodiments to the extent permitted by the prior art.