AGRICULTURAL MACHINE AND METHOD FOR OPERATING AN AGRICULTURAL MACHINE
20200214190 · 2020-07-09
Assignee
Inventors
Cpc classification
A01B49/027
HUMAN NECESSITIES
A01B63/32
HUMAN NECESSITIES
International classification
Abstract
An agricultural machine is provided, the machine comprising a frame, a control system having a plurality of hydraulic cylinders, and a plurality of functional elements provided on the frame and movable in working positions by the plurality of hydraulic cylinders. The control system comprises a synchronization circuit connecting to each hydraulic cylinder from the plurality of hydraulic cylinders, the synchronization circuit configured to synchronize movement of all of the plurality of hydraulic cylinders. Further, a method for operating an agricultural machine is provided.
Claims
1. An agricultural machine, comprising a frame; a control system having a plurality of hydraulic cylinders; and a plurality of functional elements provided on the frame and movable in working positions by the plurality of hydraulic cylinders; wherein the control system comprises a synchronization circuit connecting to each hydraulic cylinder from the plurality of hydraulic cylinders, the synchronization circuit configured to synchronize movement of all of the plurality of hydraulic cylinders.
2. The agricultural machine according to claim 1, wherein the hydraulic cylinders are provided with one of a three-chamber cylinder design and a four-chamber cylinder design.
3. The agricultural machine according to claim 1, wherein sub-chambers of the hydraulic cylinders are connected to the hydraulic fluid source and the hydraulic fluid pump device through one or more supply provided separately from the synchronization circuit.
4. The agricultural machine according to claim 1, wherein the functional elements comprises at least one of working tools and frame elements of the frame.
5. The agricultural machine according claim 1, wherein working tools are provided on a first frame element of the frame, the working tools being configured to engage with soil and/or an agricultural product in a plurality of working positions which are controlled by the control system in a control mode, wherein, for locating the working tools in the plurality of working positions, a position of the first frame element relative to a second frame element of the frame is adjustable by means of the control system; wherein the control system comprises: the hydraulic cylinders configured to adjust the relative position between the first and second frame elements, wherein the hydraulic cylinders each are provided with a cylinder chamber; a front sub-chamber and a rear sub-chamber both provided in the cylinder chamber and separated by an inner cylinder wall; and a piston rod which is movably extending through a front end of the hydraulic cylinder and the inner cylinder wall and on which a front piston and a rear piston are provided, wherein the front piston is provided in the front sub-chamber and the rear piston is provided in the rear sub-chamber, thereby, the front piston dividing the front sub-chamber, with respect to the inner wall, into a proximal front sub-chamber and a distal front sub-chamber, and the rear piston dividing the rear sub-chamber, with respect to the inner wall, into a proximal rear sub-chamber and a distal rear sub-chamber.
6. The agricultural machine according to claim 1, further comprising at least one of: a transport chassis having transport wheels and being adjustable in height by means of the control system; a depth control element provided on a front part of the frame and being adjustable by means of the control system; a front gauge wheel provided on a front part of the frame and being adjustable by means of the control system; and a ground roller wheel which is optionally to be placed in the rear of the working tools and is adjustable in height by means of the control system.
7. The agricultural machine according to claim 1, further comprising first hydraulic cylinders and second hydraulic cylinders.
8. The agricultural machine according to claim 7, further comprising a hydraulic first control loop configured for working position control of the functional elements by the first hydraulic cylinders; and a hydraulic second control loop configured for working position control of the functional elements by the second hydraulic cylinders, the hydraulic second control loop being operable separately from the hydraulic first control loop.
9. The agricultural machine according to claim 1, further comprising: a draw bar provided on the frame; and a draw bar hydraulic cylinder provided with the control system, the draw bar hydraulic cylinder configured, for traction control, to adjust load applied to one or more hitch points of the draw bar when the draw bar is connected to a tractor in the one or more hitch points.
10. The agricultural machine according to claim 1, further comprising an offset control provided with the control system, the offset control being configured to control an offset between a front height position applied by the front hydraulic cylinders and a rear height position applied by the rear hydraulic cylinders.
11. The agricultural machine according to claim 7, wherein the frame is having at least two frame sections provided adjacent to each other in a direction transverse to a driving direction; and each of the at least two frame sections is provided with working tools, at least one of first hydraulic cylinders, and at least one of the second hydraulic cylinders.
12. The agricultural machine according to claim 1, further comprising a user control terminal functionally connected to the control system, the user control terminal configured to receive user input for user setting of control parameters to be applied by the control system.
13. The agricultural machine according to claim 1, further comprising one or more of the following sensor elements: a first pressure sensor configured to detect a load force to the one or more hitch points of the draw bar when the draw bar is connected to the tractor; and a second pressure sensor configured to detect a load force to at least one of depth control element and the front gauge wheel.
14. The agricultural machine according to claim 1, further comprising a position sensor provided on at least one of the hydraulic cylinders, the position sensor configured to detect position sensor signals for at least one of the front and the rear piston in the cylinder chambers of the hydraulic cylinder.
15. A method for operating an agricultural machine having a frame; a control system comprising a plurality of hydraulic cylinders; and a plurality of functional elements provided on the frame and movable in working positions by the plurality of hydraulic cylinders; wherein the control system, by a synchronization circuit connecting to each of the plurality of hydraulic cylinders, is synchronizing movement of all of the plurality of hydraulic cylinders.
16. The agricultural machine according to claim 2, wherein sub-chambers of the hydraulic cylinders are connected to the hydraulic fluid source and the hydraulic fluid pump device through one or more supply provided separately from the synchronization circuit.
Description
DESCRIPTION OF EMBODIMENTS
[0046] Following, further embodiments are described with reference to figures. In the figures, show:
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056] The alternative aspects of the present disclosure may also apply to implements for which the working elements do not engage with the soil such as a sprayer. Still, functional elements are to be located/relocated into different working positions in operation of the implement.
[0057] The working tools, as it is known as such in the art, may be moved between a working position in which the working tools are engaging with the ground and/or an agricultural product, and a non-working position in which the working tools are disengaged from the ground and/or the agricultural product. Usually, there are more than one working position. There may a plurality of non-working positions, the working tools in each of the non-working positions being disengaged from the ground and/or the agricultural product. At least some of the non-working positions may be referred to as transport positions. Such one or more transport positions may be applied to the working tools for pulling the implement either over the field or on a street in a transport situation.
[0058] The arrangement shown in
[0059] In the memory unit 4 data may be stored by the control unit 2, for example, log data which provide information about the operation of the agricultural machine. Such log data provided in one or more log data files may be retrieved to derive statistic data or information about the operation of the agricultural machine by the control unit 2.
[0060] In an alternative embodiment, there may be an implement free of the sensor elements 1.1, . . . , 1.n.
[0061] The components of the control system are, specifically for data transmission, functionally connected to a control bus 5 of the agricultural machine such as a CAN bus. For example, the display unit 3 and/or the memory unit 4 may be connected to the control unit 2 directly, thereby, establishing data transmission not through the control bus 5, but direct data exchange.
[0062] Referring still to
[0063] There may be one or more additional components 7 provided with the control system of the agricultural system. One or more of the sensor elements 1.1, . . . , 1.n may be assigned a local control unit 8 which, for example, may implement controlling of the respective sensor element in the process of detecting measurement signals. Also, the local control unit 8, for the assigned sensor element, may control data transmission through the control bus 5.
[0064] While the tractor is pulling the implement over the field measurement signals may be detected by the sensor elements 1.1, . . . , 1.n which, for example, allow to calculate or determine a draft or pull force which is applied to the implement through a draw bar (see
[0065]
[0066] Following, in an exemplary embodiment reference is made to the soil cultivating device 30. However, principles of the disclosure may refer to other implements as well such as windrower, seeder, mower, disc harrow, tine harrow, sprayer, and plough.
[0067] The soil cultivating device 30 is provided with a plurality of working tools 31 which, for engaging with the soil, are movable between a plurality of working positions in which the working tools 31 are engaging with the ground or soil. In addition, the working tools 31 are movable in at least one non-working position in which the working tools 31 are disengaged from the ground/soil for transportation.
[0068] The soil cultivating device 30 comprises a frame 32 on which the working tools 31 are provided. There is a transport chassis 33 having transport wheels 34 at being adjustable in height relative to the frame 32. Front gauge wheels 35 are provided on the front part of the frame 32. The front gauge wheels 35 are adjustable in height relative to the frame 32. Further, there are ground roller wheels 36 (see
[0069] The soil cultivating device 30 is provided with three frame sections 32a, 32b, 32c.
[0070] A control system 37 comprising a hydraulic block 37a is provided with the soil cultivating device 30 for controlling height/depth of the working tools 31 relative to the soil and/or some agricultural product to be engaged with the working tools 31. Such height/depth control which may also be referred to leveling control is done by adjusting, relative to the frame, the position of at least one of the following: the transport chassis 33 with the transport wheels 34, the front gauge wheels 35, and the ground roller wheels 36. In addition, traction control may be applied.
[0071] In an alternative embodiment, as an example, the transport chassis 33 and some other frame element of the frame 32, the other frame element carrying the working tools 31, may provide for two frame elements (first, second) for which, by the control system 37, relative position may be adjusted.
[0072] The hydraulic bloc 37a may be operated for offsetting the front gauge wheels 35 and/or reset the control system 37.
[0073] The control system 37 comprises front hydraulic cylinders 38 and rear hydraulic cylinders 39 which may be providing an exemplary embodiment of the plurality of hydraulic cylinders 6.1, . . . , 6.m. In the embodiment shown, each of the frame sections 32a, 32b, 32c is provided with at least one of the front hydraulic cylinders 38 and at least one of the rear hydraulic cylinders 39. In the embodiment shown, the front hydraulic cylinders 38 and the rear hydraulic cylinders 39 are provided with a four-chamber design.
[0074] The soil cultivating device 30 comprises a drawbar 40 provided with hitch points 41a, 41b for hitching the soil cultivating device 30 to a tractor 42 (see
[0075] The drawbar 40 is assigned a drawbar hydraulic cylinder 43 to be adjusted for traction control, the traction control providing increased or reduced force to the hitch points 41a, 41b.
[0076] The control system 37 comprises first and second fluid control lines 44, 45 which are separated. The first and second fluid control lines 44, 45 provide a pressurized fluid for movement of the hydraulic cylinders of the control system 37, thereby, extending and retracting the hydraulic cylinders. The pressurized fluid in the first and second fluid control lines 44, 45 is provided by a hydraulic pump (not shown) which may be located on the tractor. The hydraulic pump may be provided as part of the control system 37 or separated from the control system 37.
[0077] Further, there is a synchronization circuit 46 comprising fluid lines connecting to all of the hydraulic cylinders.
[0078]
[0079] In the embodiment shown, the front hydraulic cylinders 38 and the rear hydraulic cylinders 39 are provided with a four-chamber design.
[0080] In an alternative embodiment, frame elements such as sections of a boom of a sprayer may be may be controlled by the control system of
[0081]
[0082] The front sub-chamber 53 and the rear sub-chamber 54 are connected in parallel to a fluid pressurized circuit and are used to develop the force on elements functionally connected to the piston rod 56. The proximal rear sub-chamber 54a and the distal rear sub-chamber 54b are used to produce a force thanks to the fluid pressure supply. The proximal front sub-chamber 53a and the distal front sub-chamber 53b may be used for synchronization with other hydraulic cylinders via the fluid volume variation resulting of the extension or retraction of the hydraulic cylinder.
[0083] The soil cultivating device 30 has been designed to provide best working quality with high output, while ensuring the lowest costs of use. For that reason, the depth and levelling adjustments may be directly controlled from the tractor cab by the user terminal such as an ISOBUS Terminal. In addition, the depth adjustment may be coupled with traction control to save, for example, fuel. An automatic overload protection may optionally be applied to the machine frame to avoid any downtime operations.
[0084] The depth or levelling control for the trailed cultivator 30, optionally combined with traction control, is aiming at less time for adjusting the machine and higher working speed.
[0085] The driver of the tractor 42 can set easily the depth of the working tools 31 and the height of the levelling equipment on the user terminal. Automatically the system will adjust all the hydraulic cylinders. A front/rear depth correction can be done at any time depending of soil conditions.
[0086] The traction control comprising the drawbar hydraulic cylinder 43 is configured to transfer some weight from the front gauge wheels 35 to the tractor 42 coupling in order to give more grip and traction to the tractor 42. The tractor 42 and the cultivator 30 have always the most efficient synergy: this results in fuel consumption reduction, avoids need of too much extra weight on the tractor 42, and prevents tire wearing by slipping control and avoid soil compaction.
[0087] The working depth may be set by the user through user input received in the user terminal by the driver. The user can adjust the load transfer which shall be provided on the tractor. If the user puts 100%, there will be nearly no weight on front gauge wheels 35. The weight reported to the tractor 42 by the sensors may be, for example, close to about 1,8 tons in the heaviest configuration. Or the user may input 0%, following, the weight transfer to the tractor 42 will be 0 kg (to avoid letting wheels tracks if fluffy soil).
[0088] The driver can also adjust the maximum height of the transport wheels to save time in the headlands for lifting/lowering the machine.
[0089] The customer can adjust the position of the rear levelling device from the cab during driving depending of conditions.
[0090] The horizontal position (attitude) is set by the driver from the cab as this adjustment will depend on one or more of the following aspects: the soil conditions (moisture content, soil texture, etc.), the soil structure (first pass, second pass, etc. . . . ), and the roller type, tire pressure. The control system will adjust automatically the working depth position, for example, by adjusting the height of the front gauge wheels 35 according to the attitude preset value.
[0091] The working depth is adjusted by applying the hydraulic control as outlined above. For example, only two hydraulic cylinders each with a position sensor may be provided to manage, for example, a plurality of ten hydraulic depth cylinders. A master slave system may be implemented in the control system described above.
[0092] In hilly conditions, by the traction control the pressure in drawbar hydraulic cylinder 43 is constantly adjusted to maintain always the selected force at the hitch points 41a, 41b.
[0093]
[0094] Each of the hydraulic cylinders 6.1, . . . , 6.m is having a design which may be referred to as four-chamber design and is assigned a communication valve 60. One or more communication valves such as communication valve 60 are optional. The communication valve 60 is missing in the design in
[0095] The fluid lines 44, 45 are use respectively to retract and extend the hydraulic cylinders 6.1, . . . , 6.m when a fluid under pressure is supplied. The fluid pressure into the proximal rear sub-chambers 54a and the distal rear sub-chamber 54b generate a force and the movement of the cylinder rod 57.
[0096] There is a synchronization circuit 61 providing synchronization functionality similar to the synchronization circuit 46 in
[0097] When the proximal front sub-chambers 53a and the distal front sub-chamber 53b of the different hydraulic cylinders 6.1, . . . , 6.m have the same cylinder volume, it results that the fluid volume variation of the proximal front sub-chambers 53a must be equal to fluid volume variation of the distal front sub-chamber 53b of the next hydraulic cylinder. It results in a synchronized movement of the different hydraulic cylinders 6.1, . . . , 6.m.
[0098] A master-slave operation principle may be applied for the use of the serial synchronization circuit 61, thereby, in an alternative embodiment, also allowing the synchronized movement of the pistons in the hydraulic cylinders 6.1, . . . , 6.m by the fluid volume exchange from one to the other cylinder. Indeed, the chambers of the hydraulic cylinders 6.1, . . . , 6.m have similar volumes. The system thus may combine advantages of a parallel connection to develop forces and advantage of a serial connection to synchronize piston movements in the hydraulic cylinders 6.1, . . . , 6.m, thereby, for example, synchronizing level or height/depth adjustment.
[0099] In the embodiment of
[0100] In the alternative embodiment shown in
[0101] The hydraulic cylinder 6.1 is provided with a position sensor 62 assigned to a position indicating scale 63. In an alternative embodiment, there may be a scale or another device for measuring the position of the hydraulic cylinder depending on construction variant. One or more position sensors may be provided with at least one of the front hydraulic cylinders 38 and the rear hydraulic cylinders 39.
[0102] Based on the position sensor signal, the control system may displays in real time the position value of working depth, or other corresponding setting, on the user interface. When the position sensor signal is different from the user setting received before, the control system may generate a message on the control bus 5 to drive the control valve and thus place the hydraulic cylinders 6.1, . . . , 6.m in the desired position.
[0103] The use of a parallel power circuit (fluid supply ports + and ) supply a pressurized hydraulic fluid to the system and generate the force developed by the hydraulic cylinders 6.1, . . . , 6.m. The pressure into this circuit will be the average pressure generated by the different loads on the system. The fluid supply ports are to be connected to a hydraulic fluid source and/or pump.
[0104] The synchronization of the hydraulic cylinders 6.1, . . . , 6.m using serial connection between them (e.g., master/slave arrangement) may provide the advantage of avoiding pressure accumulation related to each cylinder external force. The number of hydraulic cylinders 6.1, . . . , 6.m is then not limited, and their section can be optimized to the necessary force to develop. The additional sub-chambers are to produce the force in a common double acting cylinder. The 1 to m additional chambers, of similar volumes, are used to synchronize the position (moving) of the 1 to m hydraulic cylinders together, using the fluid volume exchange.
[0105] The controlling technology for adjusting height/depth of working tools exemplary described with reference to a soil cultivating machine may, however, be applied to other types of implement such as windrower, seeder, mower, disc harrow, tine harrow, sprayer, and plough.
[0106]
[0107] In the alternative embodiment in
[0108] A serial synchronization circuit 81 allows synchronized movement of the pistons in the hydraulic cylinders 70 by the fluid volume exchange from one to the other cylinder, for example, in a master-slave design for the cylinders. Indeed, the chambers of the hydraulic cylinders 70 have similar volumes. The system thus may combine advantages of a parallel connection to develop forces and advantage of a serial connection to synchronize piston movements in the hydraulic cylinders 70, thereby, for example, synchronizing level or height/depth adjustment and/or movement of other functional elements of the implement.
[0109] A pressurized fluid such as a hydraulic fluid is provided through a line 83 for operating the hydraulic cylinders 70.
[0110] The features disclosed in this specification, the figures and/or the claims may be, material for the realization of various embodiments, taken in isolation or in various combinations thereof.