SUSPENSION ASSEMBLY
20200220483 ยท 2020-07-09
Inventors
Cpc classification
F16F2228/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2230/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02N2/18
ELECTRICITY
Abstract
A suspension assembly provides a suspension frame and a supporting frame, the suspension frame being movably coupled to the supporting frame. The suspension assembly further provides at least one flexure that links the suspension frame to the supporting frame. The suspension assembly including at least one stopper to limit movement of the supporting frame and the suspension frame with respect to each other.
Claims
1. A suspension assembly comprising: a suspension frame, and a supporting frame, the suspension frame being movably coupled to the supporting frame, wherein the suspension assembly further comprises at least one flexure that links the suspension frame to the supporting frame, and wherein the suspension assembly comprises at least one stopper to limit movement of the supporting frame and the suspension frame with respect to each other.
2. The suspension assembly according to claim 1, wherein at rest there is play between the supporting frame and the suspension frame to enable relative movement of the supporting frame and the suspension frame with respect to each other.
3. The suspension assembly according to claim 1, wherein the at least one flexure is a spring which is connected on opposite sides to the supporting frame and the suspension frame respectively.
4. The suspension assembly according to claim 1, wherein the at least one flexure comprises at least one slot in a longitudinal direction of the flexure.
5. The suspension assembly according to claim 4, wherein the at least one flexure comprises two or more parallel slots in the longitudinal direction of the flexure.
6. The suspension assembly according to claim 1, wherein the at least one stopper comprises cooperating surfaces provided on the supporting frame and the suspension frame respectively.
7. The suspension assembly according to claim 6, wherein the cooperating surfaces have matching slopes or inclinations.
8. The suspension assembly according to claim 1, wherein he flexure is an ortho-planar spring, which is made particularly of a metallic material, wherein the supporting frame comprises at least one stopper and the suspension frame comprises at least one stopper, which mates with the stopper of the supporting frame, and wherein the at least one stopper of the suspension frame and/or of the supporting frame is either a straight, non-straight or curved surface, comprises: one or more contact points, one or more contact areas where each area is smaller than an area of larger surface, or one or more contact line sections, and/or wherein the stopper surfaces are sloped surfaces and are angled such that during use over an operating range of relative movement between the supporting frame and the suspension frame, a distance between each pair of mating sloped surfaces stays substantially the same, or wherein the stopper surfaces are curved surfaces and are curved such that during use over an operating range of relative movement between the supporting frame and the suspension frame, a distance between each pair of mating curved surfaces stays substantially the same.
9. The suspension assembly according to claim 1, wherein the at least one ortho-planar spring has a thickness, a width and a length, the thickness being at least one order of magnitude smaller than either the length or the width, the length of the spring is larger than the width of the spring, the spring further has across its width a first end and a second end, the first end and the second end being located at opposite ends along the length of the spring, and wherein the spring comprises three areas: a first connection area at the first end of the spring spanning across the width of the spring and along a part of the length of the spring from the first end of the spring, a second connection area at the second end of the spring spanning across the width of the spring and along a part of the length of the spring from the second end, and a spring area being substantially rectangular spanning across the width of the spring and along the length of the spring between the first connection area and the second connection area, and the spring area comprises at least one slot having a first endpoint and a second endpoint, the at least one slot running along the length of the spring in such a way that the spring is in one piece; wherein the first endpoint enters into the first connection area and/or the second endpoint enters into the second connection area of at least one of the at least one slots and/or the at least one of the at least one slot is straight at least within the spring area, and in that a width of at least one of the at least one slot is constant at least within the spring area, and the width of the spring is constant at least within the spring area.
10. A vibration energy harvester comprising: a suspension assembly with a coil that moves in relation to a magnetic field due to vibrations that the suspension assembly is subjected to, an electronics unit coupled to the coil that provides means to regulate and store energy generated by the coil moving in the magnetic field, protective circuit means to protect the coil and the electronics unit, and output means to thereby be able to supply energy from the energy harvester to an energy consumer, wherein the suspension assembly provides a suspension frame, and a supporting frame, the suspension frame being movably coupled to the supporting frame, wherein the suspension assembly further comprises at least one flexure that links the suspension frame to the supporting frame, and wherein the suspension assembly comprises at least one stopper to limit movement of the supporting frame and the suspension frame with respect to each other, and magnets are located fixed in relation to the supporting frame of the suspension assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The invention will now be described in more detail for explanatory, and in no sense limiting, purposes, with reference to the following figures, in which
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
DETAILED DESCRIPTION OF THE INVENTION
[0026] In order to clarify the method and device according to the invention, some examples of its use will now be described in connection with
[0027]
[0028] In a preferred situation the characteristics of the suspension springs 112, 114, in relation to the total weight of the suspension frame 104 with a coil, are such that when in rest, the suspension frame 104 attains a neutral position such that within the restrictions of two stoppers 122, 124 it can move 150. When the supporting frame 102 is subjected to vibrations in the vertical direction 142, the supporting frame 102 with the magnets will move with the vibrations and due to the characteristics of the suspension springs 112, 114, the suspension frame 104 will react dynamically to said vibrations, creating a relative movement between the coil and the magnets. The stoppers 122, 124, here illustrated as being part of, or attached to, the suspension frame 104 can of course also be wholly or in part being part of, or attached to, the supporting frame 102. The stoppers 122, 124 are to restrict the vertical 142 movement 150 of the suspension frame 104 in relation to the supporting frame 102 when vibrations or shock waves in the vertical direction 142 becomes so large that the suspension springs 112, 114 would be subjected to damaging stresses. In this embodiment the stoppers have a second use of being the connection/clamping points of the suspension springs 112, 114 onto the suspension frame 104.
[0029] Ideally vibrations would only appear in the vertical direction 142. However, vibrations and shock waves might also appear in a longitudinal direction 144 and a transverse direction 146, especially in harsh environments such as being mounted on a freight railway bearing. The suspension frame 104 will to some degree restrict movement of itself in the longitudinal direction 144, but there must be a balance between restricting movement in the longitudinal direction 144 and the play needed between the coil and the magnets to not restrict movement 150 in the vertical direction 142.
[0030] The longitudinal direction 144 relative movement between the suspension frame 104 and the supporting frame 102 causes extremely harmful shear forces on the suspension springs 112, 114 resulting in high-stress levels that cause material fatigue. A high amount of cycles at high-stress levels will degrade the performance of the suspension springs 112, 114 and eventually cause them to break. Any vibrations or shock waves in the transversal direction 146 are being restricted by only a play existing between the supporting frame 102 and the suspension frame 104. Even though the play might be small, if the shock waves and vibrations in the transverse direction 146 are large and frequent, they can cause severe damage to the suspension springs 112, 114 due to being subjected to high-stress levels.
[0031]
[0032] As mentioned above, vibrations and shock waves in the longitudinal direction 244, can cause problems, especially in harsh environments such as train applications, where shock waves up to a 100 g can appear, and thereby causing enormous shear stresses on the flexure 212. This can result in fatigue of the flexure 212, resulting in a limited usable life of the flexure 112 and thus of the suspension assembly 100 and of a vibration energy harvester comprising these components.
[0033]
[0034] The flexure 315 is in this embodiment divided into five different areas as divided by two lines 372, 378, and the two slots 317, 318. The five areas comprise a first connection/clamping area 332, three spring areas 335, 336, 337, and a second connection/clamping area 338. The straight slots 317, 318 will cross the two lines 372, 378 and enter into the connection/clamping areas 332, 338. When in use, ends of the straight slots 317, 318 will not be visible and in this embodiment, it will look like there are three independent ortho-planar flexures/springs. In other embodiments, the one or more slots will not cross one or both of the two lines 372, 378, creating a combination of serial and parallel springs. Only the spring 315 areas 335, 336, 337 function as springs and the characteristics of them depend on the length 364, width of each respective one 366, 367, 368, thickness 362, and the material it is made of. The width of each slot can be constant or varying. The material is most commonly a metal, such as spring steel.
[0035] The three spring areas 335, 336, 337 act as a set of three parallel springs. The number of parallel springs can be just two with having just one slot, or there can be more parallel springs by introducing more straight slots. By having parallel springs, there will be a reduced stress on each one of the springs in comparison to the ortho-planar flexure/spring as illustrated in
[0036] A big advantage is also that the flexure is still a single piece, which enables the assembly to be done as a single flexure, but it acts after assembly as a set of multiple parallel springs.
[0037] The two connection/clamping areas 332, 338 are for connection and they are assumed for this illustration to be clamped stiff at the connection points up to each respective line 372, 378 across the width of the flexure 315, creating three independent parallel springs. In use, in a suspension assembly according to
[0038] For this embodiment it is chosen that for each flexure 315 the connection/clamping area 338 is clamped into the supporting frame 102 and the connection/clamping area 332 is clamped into the suspension frame 104. It can be the other way around since the flexure is the same seen from either side. The end of each flexure 315 that is clamped to the supporting frame 102, will be fixed in relation to the supporting frame 102. The end of each flexure 315 that is clamped to the suspension frame 104 will move 350 together with the suspension frame 104.
[0039]
[0040] Ideally vibrations would only appear in the vertical direction. However vibrations and shock waves might also appear in a transverse direction 446, especially in harsh environments such as being mounted on a freight railway bearing. Any vibrations or shock waves in the transversal direction 446 are being restricted by a distance existing between the supporting frame 402 and the suspension frame 404. Bending stresses of the flexures 412, 414 will be increasing until the suspension frame 404 hits the supporting frame 402 on the flexure side.
[0041] Even though the distance might not be very big, if the shock waves and vibrations in the transverse direction 446 are large and frequent, they can cause severe damage to the suspension springs 412, 414 due to being subjected to large bending stresses. It is the purpose of this invention to prevent overstressing of the flexures or other equivalent mechanisms by means of limiting mechanical motion due to shock waves by stoppers on both the suspension frame 404 and the supporting frame 402 being formed such that a distance between the suspension frame 404 and the supporting frame 402 is made very small in a controlled manner over the operating range movement 450 of the suspension frame 404 in relation to the supporting frame 402. The stoppers should mate at least along the relative motion path between the suspension frame 404 and the supporting frame 402. The stoppers can be two mating surfaces, as in the embodiment according to
[0042] The stopper surfaces 481, 483, 485, 487, in this embodiment sloped stopper surfaces, are also used during assembly of a suspension frame 404 in a supporting frame 402. The assembly of the suspension springs/flexures 412, 414, 315 as connection points between a suspension frame 404 and a supporting frame 402 is done with the aid of an assembly tool. The flexures 412, 414, 315 are in a straight position during assembly.
[0043] The assembly tool restrains the suspension frame 404 such that in relation to the supporting frame 402 it can only move in the transverse direction 446. Suitably shims are used between the mating sloped stopper surfaces 481, 483, 485, 487 to be able to attain a desired small distance between the mating sloped surfaces 481, 483, 485, 487 when in use. With shims between the mating sloped stopper surfaces 481, 483, 485, 487 the suspension frame 104 is moved in the transverse direction 446 towards the sloping stopper surfaces 483, 487 of the supporting frame 402. The suspension springs/flexures 412, 414, 315 are then fastened to the supporting frame 401 and the suspension frame 404.
[0044]
[0045] Referring to both
[0046] When the suspension frame 404 moves 450 up and down, the suspension frame 404 does not move in a straight line, but a slightly curved line 541. This is the result of the so-called parasitic motion that is due to the flexures 412, 414 bending. The flexures' 412, 414 connection points with the suspension frame 404 will follow a motion path being a slightly bent curve, see 541 in
[0047] This results in several advantages. The gap distance between the mating surfaces 481, 483, 485, 487 can be properly controlled and made to be extremely small. This leads to lower stresses of the flexures 412, 414 when there are vibrations or shock waves in the transversal direction 446. This will give the flexures 412, 414 a longer lifetime.
[0048]
[0049]
[0050]
[0051]
[0052] As mentioned above, the stoppers can take on many different forms. The stoppers can be two mating surfaces, slanted or curved. Alternatively the mating stoppers can each be taken from a larger surface, one or more contact points, one or more contact areas where each area being smaller than an area of larger surface, or one or more contact line sections. Most attention will probably have to be given to the distribution and number of contact points if both of the mating surfaces are using them. The contact points, areas and line sections are protrusions.
[0053] The invention is based on the basic inventive idea of including one or more stoppers on both the suspension frame and the supporting frame such that they pairwise mate and that they are designed the way, that a defined movement of the suspension frame in relation to the supporting frame is enabled under normal vibration conditions of the operating range, but that this movement is limited in case of excessive, extreme and/or shock-load-like vibration conditions. The invention is not restricted to the above-described embodiments but may be varied within the scope of the following claims.
LISTING OF REFERENCE ELEMENTS
[0054]