A TWO-STAGE CLOSED CIRCUIT DESALINATION SYSTEM OF SUPER RO CHARACTERISTICS
20200215485 ยท 2020-07-09
Inventors
Cpc classification
B01D2311/08
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/25
PERFORMING OPERATIONS; TRANSPORTING
C02F2301/08
CHEMISTRY; METALLURGY
B01D61/025
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/25
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
B01D61/026
PERFORMING OPERATIONS; TRANSPORTING
B01D2311/04
PERFORMING OPERATIONS; TRANSPORTING
C02F2103/007
CHEMISTRY; METALLURGY
Y02A20/131
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B01D61/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A inventive two-stage batch-CCD RO system includes two separate batch-CCD units of a different number of modules per stage with more modules in the first-stageN(1)>N(2). A two-stage batch-CCD process proceeds when both units execute parallel fixed flow variable pressure desalination sequences of same operational set-points [flux, module recovery and batch sequence recovery (R)], with brine of a former first-stage used as second-stage feed. In two-stage batch CCD RO systems of high N(1)/N(2) ratio whereby the relative production of permeates of the two stages complies to: (1)>>(2), most of the permeates are produced in the first-stage under mild conditions and contribute to the low energy and salinity of permeates of the entire process. Compared with the performance of a single-stage batch-CCD RO unit, a two-stage system of the same module-number will render a performance of super RO characteristics, unmatched by any existing RO methods.
Claims
1. A two-stage closed circuit desalination (CCD) system of two simultaneously operated CCD units under fixed flow and variable pressure conditions with brief brine flush-out steps between said sequences wherein, the non-pressurized brine of the first-stage stored in a brine reservoir (BR) serves as feed of the second-stage, said system comprising: a first-stage CCD unit for R(1) sequential recovery of N(1) modules, each of n(1) elements, with inlets and outlets of said modules connected in parallel to a closed circuit concentrate recycling line with a circulation means [CP(1)]; a feed line with pressurizing means [HP(1)] which merges with said concentrate recycling line at inlet to modules and thereby causing a dilution effect; a permeate release line off said first-stage modules; and a line off said concentrate recycling line with an actuated valve means [V(1)] for brief brine flush-out at low pressure from the first-stage modules into said BR after each said sequential recovery completed; a second-stage CCD unit for R(2) sequential recovery of N(2) modules [N(2)<N(1)], each of n(2) elements, with inlets and outlets of said modules connected in parallel to a closed circuit concentrate recycling line with a circulation means [CP(2)]; a first-pass brine line from said BR with pressurizing means [HP(2)] which merges with said concentrate recycling line at inlet to modules thereby causing a dilution effect; a permeate release line off second-stage modules; and a line off said concentrate recycling line with an actuated valve means [V(2)] for brief brine flush-out at low pressure from the second-stage modules after each said sequential recovery completed; online monitoring means connected to a control board comprising flow/volume meters on inlet lines to said stages [F(1.1) and F(2.1)] to enable the fixed-flow operation of said pressurizing means through their variable frequency drive (vfd) control means and provide the required online flow rates and delivered volumes per each said stage; flow/volume meters on said recycled concentrate lines in said stages [F(1.2) and F(2.2)] to enable the fixed-flow operation of said circulation means through their variable frequency drive (vfd) control means and provide online data of flow rates and volumes of displaced brine during the flush-out steps of relevance to the recovery control of each of the said stages; pressure monitoring means at inlet and outlet to skids in each said stage [P(1.1), P(1.2) P(2.1), P(2.2) ] to enable a follow-up of the variable pressure progression and module pressure-difference during said CCD sequence in each said stage and to control of the brine flush-out desired low pressure in each said stage; electric conductivity means on inlet lines to said stages [EC(1.2) and EC(2.1)],and on permeates' outlet lines off first-stage [EC(p-1)], second-stage [EC(p-2)] and overall blend [EC(p)]; and online control board with its fixed operational set-points of flux, module recovery (MR) and sequence recovery (R) per stage in the two-stage process dictates the followingsthe parallel operation of the CCD sequences and brief brine flush-out steps between said sequences of the two-stage process; triggers through signals to the respective actuated valve means [V(1) for first-stage and V(2) for second-stage] the termination of CCD sequences and initiation the brine flush-out steps in both said stages simultaneously when the recovery set-point of first-stage [R(1) and the second-stage [R(2) are reached as well as the termination of said brine flush out-steps and resumption of said CCD sequences in each said stage when the monitored volume of replaced brine in the respective stages [F(1.2) for first-stage and F(2.2) for second-stage] complies with their respective intrinsic volumes requirements; triggers the activation/deactivation of the circulation pumps in said stages [CP(1) for first-stage and CP(2) for second-stage] when the CCD sequences in said stage are activated/deactivated, respectively; wherein information stored in the control board regarding design features, online monitored data and operational set points dictates the simultaneous operation of both stages with said CCD sequences and said brine flush-out steps experienced in parallel over the same respective time duration, with said CCD sequences experienced most of the time (90%) and brief brine flush-out steps executed between said sequences with feed water volume used in the first-stage amounting to sum of the intrinsic volumes of both stage in order to enable an uninterrupted continuous operation of the entire two-stage CCD system.
2. A two-stage CCD system according to claim 1, wherein said pressurizing means of both said stage [HP(1)] and HP(2)] are high pressure pumps with variable frequency drive means for controlled flow rates.
3. A two-stage CCD system according to claim 1, wherein said circulation means of both said stages [CP(1)] and CP(2)] are circulation pumps with variable frequency drive means for controlled flow rates.
4. A two-stage CCD system according to claim 1, wherein all modules in said system are identical and operated with the same flow rates per module by the same operational set-points of flux, module recovery [MR=MR(1)=MR(2)] and recovery R=[R(1)=R(2)] of same CCD cycle-number, cycle-time and sequence duration of an overall recovery expressed by [1-(1-R/100).sup.2]*100 such as 87.5%(R=65%), 91.0(R=70%), 93.75%(R=75%), 96%0 (R=80) and 97.75(R=85%); with permeates production ratio of said first-stage expressed by N(1)/[N(1)+N(2)] and that of said second-stage by N(2)/[N(1)+N(2)]; with said permeate ratio per stage also expressing its relative contributions to the overall average specific energy and the average total dissolved salt (TDS) of permeates of the entire two-stage process.
5. A two-stage CCD system according to claim 1, wherein an increased modules' ratio [N(1)/N(2)] affects the production of lower salinity permeates with lower energy requirements.
6. A two-stage CCD system according to claim 1, wherein modules of a larger element-number enable the selection of a higher MR of a lower concentration polarization factor and thereby allow CCD sequences of a smaller cycle-number per designated said set-point recovery with cited trend of increased MR implying declined average specific energy and salinity of permeates.
7. A two-stage CCD system according to claim 1, wherein said first and second stages comprise modules of a different element-type and/or element-number [n(1)n(2)] which are operated by different operational set-points of flux [(1)(2)], module recovery [MR(1)MR(2)] and recovery [R(1)R(2)] of same CCD sequential periods and brief duration brine flush-out steps between said sequences, such that the two said stages proceed continuously in parallel with an overall recovery expressed by {1-[1-R(1)/100)]*[1-R(2)/100)]}*100 with preference given to a first-stage of higher flux [(1)>(2)] and recovery [R(1)>R(2)] in order to enable milder conditions in second-stage in light of expected increased fouling and scaling propensity; with permeates production ratio of said first-stage expressed by N(1)*V(1)/[N(1)*V(1)+N(2)*V(2)] and of second-stage by N(2)*V(2)/[N(1)*V(1)+N(2)*V(2)]; wherein, V stands for volume of product permeate per module per sequence per stage; and said permeate production ratio per stage also expressing also expressing its relative contribution to the overall average specific energy and the average total salinity of produced permeates.
8. A two-stage CCD system according to claim 1, made of staged modules ratio [N(1)/N(2)] of 4.0 or 5.0; for recovery of 75%-85% per stage; applied for high recovery low energy production of low salinity permeates from one of the following feed (<0.5%) sources: surface water, ground water, brackish water, domestic water supplies, treated domestic effluents, and treated industrial effluents.
9. A two-stage CCD system according to claim 1, wherein said system provides better quality permeates at high recovery with lower energy requirements than that of a single-staged CCD unit design under the same operational set-points conditions with the same feed source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0037] Consecutive sequential CCD in a fixed closed circuit intrinsic volume design under fixed flow and variable pressure conditions proceeds by identical CCD cycles () of fixed flow rates and time duration expressed by (9), each of a defined applied pressure and salinity of recycled concentrate, with a linear permeates production on the time scale and exponential on the recovery scale expressed by (2). During the sequence progression, the specific energy per cycle is expressed by (4) for HP, by (5) for CP and the salinity of permeate per cycle expressed by (5). The specific energy and salinity of permeates in a CCD sequence relate to the cycle-number and their sequence average (av-SE and av-TDS) on recovery rises as function of the exponentially increase cycle-number with recovery. According to (9), the cycle-number () is a function of MR and R, both operational set-points in CCD processes, of a sharp fast exponential rise beyond a certain batch recovery level of around 85%-90% for ordinary brackish water sources. The choice of MR as a sep-point depends on the module selection (MEn) and its EN and AER parameters according to (7) for a sufficiently low average concentration polarization factor (av-pt) according to (8). In general, a sharp exponential rise of on recovery become increasingly significant above 90% recovery this drawback of the single stage CCD technology for high recovery desalination (90%.fwdarw.98%) is removed by the inventive two-stage CCD technology described hereinafter.
=(R/MR)*[(100MR)/(100R)](9)
[0038] The inventive two-stage CCD system of the preferred embodiment according to the schematic design displayed in
R.sub.C=[1(1R/100).sup.2]*100 (10)
R.sub.C={1R(1)/100]*[1R(2)/100]}*100 (11)
[0039] Each stage in the inventive system comprises the typical CCD design features displayed schematically in
[0040] The online monitoring means of the inventive two-stage CCD system of the preferred embodiment according to the schematic design displayed in
[0041] The plc board, with its operational set-points data and online monitored information, navigates the entire operation of the inventive two-stage CCD system of the preferred embodiment according to the schematic design in
Q.sub.P=Q.sub.HP=*N*n*S.sub.E (12)
Q.sub.CP=[(100MR)/MR]*Q.sub.P=[(100MR)/MR]** N*n*S.sub.E (13)
[0042] The different accelerated feed flow rate set-points during the brine flush-out steps in both stages are selected to enable the completion of said process in both stages simultaneously over the same time duration, and thereafter, to enable the resumption of the CCD sequences in both stages at the same time.
[0043] The application of the above cited operational set-points and online monitored data to the continuous actuation the inventive two-stage CCD system of the preferred embodiment according to the schematic design in
[0044] The most effective RO skid configurations for the inventive two-stage CCD system of the preferred embodiment according to the schematic design in
V.sub.P=N*V.sub.m*[R/(100R)](14)
V.sub.P(TOTAL)=V.sub.P(1)+V.sub.P(2)=[N (1)+N (2)]*V.sub.m*P(100R) (15)
(1)=N(1)/[N(1)+N(2))](16)
(2)=N(2)/[N(1)+N(2))](17)
(2)](18)
avTDS(TOTAL)=(1)*[avTDS(1)]+(2)*[avTDS(2)](19)
[0045] The inventive two-stage CCD system of the preferred embodiment according to the schematic design in
(1)=N(1)*V.sub.m(1)/[N(1)*V.sub.m(1)+N(2)*V.sub.m(2)](20)
(2)=N(2)*V.sub.m(2)/[N(1)*V.sub.m(1)+N(2)*V.sub.m(2)](21)
[0046] It will be understood to the skilled in the art that the inventive two-stage CCD system of the preferred embodiment and its principle actuation modes described hereinabove on the basis of
[0047] It should be apparent to the skilled in the art that the modules of both stages could be mounted on the same skid, exactly the way it is done in the skid design of traditional direct-pass two-stage systems, and that dosing means of antiscalat and/or of pH modifying solutions may be required at inlet to the first-pass and/or the second-pass depending on the nature of the supplied feed. It is further understood that the entire inventive system is operated through the same control board by means of set-points of flux, module recovery and sequence recovery during CCD sequences and set-points of accelerated flow rates at inlet to stages during their brine rejection mode. The operation of the inventive system may take place from the control panel placed on the system, or alternatively, through a remote control computer means, in response to online monitored data of flow rates; pressures; electric conductivity of feed, permeates and brine; and power consumption of pumps and their translations to specific energies per stage and overall. Scaling development in modules of the inventive system may be followed-up by increased monitored pressure difference and power consumption of the circulation means [CP(1)-vfd and CP(2)-vfd]; whereas, increased fouling of membrane surfaces under fixed-flux conditions is signified by the increased power consumption of the pressurizing pumps [HP(1)-vfd and HP(2)-vfd], increased maximum applied sequential pressure per stage, and changes of electric-conductivity of permeates. The second-stage of the inventive system operates with a higher feed concentration of greater expected propensity to scaling and fouling than that of the first-stage, and this may suggest in certain cases the need for a lower operational flux and more effective antiscalant dosing in the second compared with the first stage.
[0048] While the invention has been described hereinabove in respect to particular embodiments, it will be obvious to those versed in the art that changes and modifications may be made without departing from this invention in its broader aspects, therefore, the appended claims are to encompass within their scope all such changes and modifications as fall within the true spirit of the invention.
EXAMPLE
[0049] The projected performance of the two-stage CCD inventive system of the preferred embodiment [
[0050] The Example of the two-stage 5ME5+ME5 CCD inventive system of the preferred embodiment is said for a 0.06% NaCl (600 ppm) feed source at 25 C. assuming 80% efficiency of pumps [HP(10), CP(1), HP(2) and CP(2)], and its performance is compared with that of a single-stage CCD unit of a 6ME5 CCD configuration of identical modules under the same operational set-points of same flow rates per module. The intent of the feed salinity selection has been to illustrate the two-stage CCD inventive system in the context of treated domestic effluents desalination for reuse, a subject of a growing interest in recent years. The sequence of both stages proceed simultaneously with the same recovery (84.3%), cycle-number (10) and time duration (15 minute) as revealed in
[0051] The main differences between the performance of a two-stage CCD system and that of a single-stage CCD unit of the same number of identical modules and operational set-points are revealed in