RIVET CONNECTION AND METHOD FOR PRODUCING A RIVET CONNECTION

Abstract

A rivet connection has a hollow rivet composed of plastics material and connects a first component to a second component. The first component has a first surface and the second component has a second and third surface. The first surface and the second surface bear on one another. The second component has a first opening between the second and the third surface. The hollow rivet has a tubular component having a lateral wall, a cavity, a first end and a second end. Part of the tubular component is disposed in the first opening of the second component. The second end of the tubular component protrudes beyond the second component. The lateral wall of the tubular component adjacent the first opening of the second component is heated and compressed and configures an outwardly bulging region. Part of the outwardly bulging region contacts the third surface of the second component.

Claims

1. A plastic rivet connection comprising: a first component having a first surface; a second component having a second and a third surface and connected to the first component with the hollow rivet, such that the first surface of the first component and the second surface of the second component bear on one another; a tubular component of the first component having a lateral wall, a cavity and a first end and a second end; a first opening, defined by the second component, located between the second and the third surface, wherein part of the tubular component is disposed in the first opening of the second component such that the second end of the tubular component protrudes beyond the second component; wherein the lateral wall of the tubular component, along the circumference thereof adjacent the first opening above the third surface of the second component, is heated and compressed; and an outwardly bulging region on the lateral wall of the tubular portion, wherein part of the outwardly bulging region contacts the third surface of the second component.

2. The rivet connection as claimed in claim 1, wherein the plastics material comprises carbon black particles.

3. The rivet connection as claimed in claim 1, wherein the tubular component is integral to the first component.

4. The rivet connection as claimed in claim 1, wherein the tubular component at the first end thereof is one of widened to form an expansion and connected to an expansion by an extension.

5. The rivet connection as claimed in claim 4, wherein the first component has a fourth surface and a second opening which leads from the first surface to the fourth surface, in that one of the tubular component and the extension of the tubular component is guided through the second opening of the first component, and the expansion contacts the fourth surface of the first component.

6. The rivet connection as claimed in claim 5, wherein the tubular component, the second opening of the first component, and the first opening of the second component are in each case one of: round, oval, and polygonal.

7. The rivet connection as claimed in claim 1, wherein the tubular component and the first opening of the second component are one of round, oval, or polygonal.

8. A method for connecting a first component to a second component with a plastic rivet comprising: forming a tubular component on protruding from a first surface of the first component such that the tubular component has a lateral wall, a cavity and a first end and a second end; plug-fitting the second end of the tubular component through a first opening defined by the second component such that the second end of the tubular component protrudes beyond a third surface the second component and the first surface of the first component bears on a second surface of the second component; heating the lateral wall of the tubular component along the circumference thereof, above and adjacent a third surface of the second component and below the second end with at least one laser until plastification; and compressing the tubular component from the second end thereof with a forming tool in such a manner that the compressed material of the tubular component forms an outwardly bulging region which partially contacts the third surface of the second component.

9. The method as claimed in claim 8, wherein the plastics material comprises carbon black particles.

10. The method as claimed in claim 8, further comprising guiding a mandrel of the forming tool in the cavity of the tubular component.

11. The method as claimed in claim 10, wherein the mandrel is introduced into the cavity of the tubular component prior to heating.

12. The method as claimed in claim 8, further comprising moving the laser and the rivet relative to one another.

13. The method as claimed in claim 8, wherein at least two lasers are used per rivet for plastification.

14. The method as claimed in claim 8, wherein the tubular component is integral to the first component.

15. The method as claimed in claim 8, further comprising forming a rivet head in the form of an outwardly bulging region on one of the first end of the tubular component and on an extension of the tubular component.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present disclosure will become more fully understood from the detailed description and the accompanying drawings, wherein:

[0021] FIG. 1 shows a section through components which are to be connected and which have already been plug-fitted to one another;

[0022] FIG. 2 shows a section of the components from FIG. 1 in the riveted state;

[0023] FIG. 3 shows a section through a slight variation of the components from FIG. 1;

[0024] FIG. 4 shows a section through the components from FIG. 3 in the riveted state;

[0025] FIG. 5 shows a basic diagram of an exemplary embodiment of two components to be connected while heating by means of two lasers;

[0026] FIG. 6 shows a basic diagram of the exemplary embodiment from FIG. 5 after compressing of the plasticized rivet has taken place; and

[0027] FIG. 7 shows a section through a further exemplary embodiment in the riveted state.

DETAILED DESCRIPTION

[0028] A first component 100 and a second component 200 can be seen in FIG. 1. A tubular component 300 is configured as part of the first component 100. The tubular component in terms of the cross section thereof is configured so as to be annular, a lateral wall 310 enclosing a cavity 350.

[0029] The tubular component 300 has a first end 301 and a second end 302, wherein the second end 302 is the most remote from a first surface 101 of the first component 100.

[0030] The first component furthermore has even a fourth surface 104 which lies so as to be parallel with the first surface 101, wherein the parallelism is not mandatory.

[0031] The second component has a second surface 202, a third surface 203, and a first opening 201 through which the tubular component 300 is plug-fitted such that the first opening 201 in FIG. 1 is obscured by the tubular component 300, wherein the diameter of the first opening is somewhat larger than the external diameter of the tubular component such that a clearance fit results between said components.

[0032] The second component 200 by way of the second side 202 thereof bears on the first side 101 of the first component 100.

[0033] FIG. 2 differs from FIG. 1 in that the lateral wall 310 of the tubular component 300, on the wall 310 of the latter along the circumference of said component 300 above the third surface 203 of the first, has been heated and then compressed from above in such a manner that an outwardly bulging region 320 which partially contacts the third surface 203 of the second component is formed, the second end 302 of the tubular component 300 now being situated closer to the third surface of the second component 200.

[0034] FIG. 3 differs from FIG. 1 in that the second component 200 has a greater height and the tubular component is correspondingly adapted so that the latter still protrudes beyond the third surface of the second component 200.

[0035] The tubular component is connected to the first component 100 by way of an extension 303. In principle, it would also be possible for the tubular component to be designed up to the first surface 101 of the first component, this not having any influence on the deformation capability of the tubular component above the third surface of the second component. The use of the extension 303 does, however, may render the connection more stable and easier to produce, since the cavity 350 is not of excessive size.

[0036] The wall 310 in FIG. 4 is shaped so as to form the outwardly bulging region 320 such that the rivet connection is implemented between the first component 100 and the second component 200. The explanations set forth in the context of FIG. 2 apply in an analogous manner.

[0037] Apart from the first component 100 having the tubular component 300, and from the second component 200 having the third surface 203, a forming tool 400 having a mandrel 401 and two lasers 500 can be seen in FIG. 5. The lasers 500 emit laser beam 501 toward the lateral wall 310 of the tubular component 300, above the third surface 203 of the second component 200.

[0038] The lasers herein are rotated relative to the tubular component 300 such that the lateral wall 310 along the entire circumference thereof is heated until a region of the lateral wall 310 above the third surface of the second component 200 and below the second end 302 of the tubular component is completely plasticized. Then, as is illustrated in FIG. 6, by moving the forming tool 400 in the direction of the third surface of the second component 200, compresses the lateral wall such that the outwardly bulging region 320 results, the latter partially contacting the third surface 203 of the second component 200 and, after the cooling of the outwardly bulging region, implementing the rivet connection.

[0039] In the exemplary embodiment illustrated in FIGS. 5 and 6, having two lasers 500, the lasers have to be rotated by 180 relative to the tubular component 300 so as to be able to plasticize the entire circumference of the lateral wall 310 of the tubular component 300; in the case of only one laser being present, a relative rotation by 360 is required.

[0040] However, the use of a single laser does require more time until the lateral wall 310 in the region above the second component 200 is plasticized. It is also possible for the laser or lasers to be left in terms of the position thereof and for the tubular component 300 to be correspondingly rotated such that the lateral wall 310 is sufficiently plasticized. A relative movement between the tubular component 300 and the lasers 500 can be dispensed with when using at least two so-called line lasers. For example, when using two so-called line lasers, 180 of the circumference of the tubular component can in each case be irradiated and heated such that the complete circumference of the tubular component is plasticized.

[0041] It can be seen in FIGS. 2, 4, and 6 that part of the lateral wall 310 at the second end 302 of the tubular component 300 retains the original shape thereof, since said region has not been plasticized. The mandrel 401 of the forming tool 400 prevents a situation in which plasticized material of the lateral wall 310 makes its way into the cavity 350 before and during the compressing procedure. The plasticized material is thus completely used for configuring the outwardly bulging region 320.

[0042] The rivet connection in FIG. 7 differs from the rivet connection in FIG. 4 in that the tubular component and the extension are designed as a separate hollow rivet 360 which even has an expansion 330. In order for the separate hollow rivet 360 to be able to connect the first and the second component 100, 200 to one another, the first component has a second opening, wherein the separate hollow rivet is plug-fitted through the first opening 201 of the second component, and through the second opening of the first component 100, until the expansion 330 contacts the fourth surface of the first component, the riveting then taking place as has been described above in the context of FIGS. 1 to 6.

[0043] The foregoing preferred embodiments have been shown and described for the purposes of illustrating the structural and functional principles of the present invention, as well as illustrating the methods of employing the preferred embodiments and are subject to change without departing from such principles. Therefore, this invention includes all modifications encompassed within the scope of the following claims.