DISC SYSTEM WITH DISC FOR TUNING SKI AND SNOWBOARD EDGES
20200215418 ยท 2020-07-09
Inventors
Cpc classification
B23D67/12
PERFORMING OPERATIONS; TRANSPORTING
B24B3/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A disc system including disc adapted to be held by the hand and moved lengthwise along an edge portion of a ski or snowboard in order to sharpen and/or bevel either a ski or a snowboard side edge or base edge is provided. The disc is held and may be rotated within at least one concentric ring to establish a number of selected angular orientations in a plane transverse to the lengthwise direction when positioned at the side or base edge portion of the ski or snowboard while in contact with the surface thereof.
Claims
1. An apparatus for supporting a sharpening tool when tuning an edge of a ski or snowboard, the apparatus comprising: a first tool support ring having an outer surface, an inner surface and a first tool support surface connecting the outer surface to the inner surface, the first tool support surface providing a surface for placing the sharpening tool when tuning the edge; and a sharpening disc detachably matable to the inner surface of the first tool support ring.
2. The apparatus as claimed in claim 1, wherein: the first tool ring further comprises a second tool support surface connecting the outer surface to the inner surface in a space relationship to the first tool support surface, the second tool support surface providing a second surface for placing the sharpening tool when sharpening the edge.
3. The apparatus as claimed in claim 1, wherein: the first tool ring further comprises a third tool support surface connecting the outer surface to the inner surface in a space relationship to the first tool support surface, the third tool support surface providing a third surface for placing the sharpening tool when sharpening the edge.
4. The apparatus as claimed in claim 1, wherein: the first tool ring further comprises a fourth tool support surface connecting the outer surface to the inner surface in a space relationship to the third tool support surface, the fourth tool support surface providing a fourth surface for placing the sharpening tool when sharpening the edge.
5. The apparatus as claimed in claim 2, wherein the first and second tool support surfaces are asymmetric to each other about a longitudinal axis of the first tool support ring.
6. The apparatus as claimed in claim 2, wherein one of the first and second tool support surfaces tapers towards the opposing tool support surface of the first tool support ring in a spaced relationship.
7. The apparatus as claimed in claim 2, wherein the first and second tool support surfaces taper towards each other from the outer surface to the inner surface about a longitudinal axis of the first tool support ring.
8. The apparatus as claimed in claim 4, wherein the third and fourth tool support surfaces are asymmetric to each other about a longitudinal axis of the first tool support ring.
9. The apparatus as claimed in claim 4, wherein one of the third and fourth tool support surfaces tapers towards the opposing tool support surface of the first tool support ring in a spaced relationship.
10. The apparatus as claimed in claim 4, wherein the third and fourth tool support surfaces taper towards each other from the outer surface to the inner surface about a longitudinal axis of the first tool support ring.
11. The apparatus as claimed in claim 1, further comprising: a second tool support ring having a second tool outer surface, a second tool inner surface, and a second tool first support surface connecting the second tool outer surface to the second tool inner surface, the second tool support surface providing a fifth surface for placing the sharpening tool, the second tool support ring connected to the first tool support ring such that the centers of both rings share a common point and their planes are approximately perpendicular to each other.
12. The apparatus as claimed in claim 1, wherein: the second tool ring further comprises a second tool support surface connecting the outer surface to the inner surface in a space relationship to the first tool support surface, the second tool support surface providing a sixth surface for placing the sharpening tool when sharpening the edge.
13. The apparatus as claimed in claim 1, wherein: the second tool ring further comprises a third tool support surface connecting the outer surface to the inner surface in a space relationship to the first tool support surface, the third tool support surface providing a seventh surface for placing the sharpening tool when sharpening the edge.
14. The apparatus as claimed in claim 1, wherein: the second tool ring further comprises a fourth tool support surface connecting the outer surface to the inner surface in a space relationship to the third tool support surface, the fourth tool support surface providing an eighth surface for placing the sharpening tool when sharpening the edge.
15. The apparatus as claimed in claim 12, wherein the first and second tool support surfaces are asymmetric to each other about a longitudinal axis of the second tool support ring.
16. The apparatus as claimed in claim 12, wherein one of the first and second tool support surfaces tapers towards the opposing tool support surface of the second tool support ring in a spaced relationship.
17. The apparatus as claimed in claim 12, wherein the first and second tool support surfaces taper towards each other from the outer surface to the inner surface about a longitudinal axis of the second tool support ring.
18. The apparatus as claimed in claim 14, wherein the third and fourth tool support surfaces are asymmetric to each other about a longitudinal axis of the second tool support ring.
19. The apparatus as claimed in claim 14, wherein one of the third and fourth tool support surfaces tapers towards the opposing tool support surface of the second tool support ring in a spaced relationship.
20. The apparatus as claimed in claim 14, wherein the third and fourth tool support surfaces taper towards each other from the outer surface to the inner surface about a longitudinal axis of the second tool support ring.
21. The apparatus as claimed in claim 1, wherein the inner surface of the first tool support ring is circular and shaped to mate with and retain an outer circular surface of the sharpening disc providing a bearing surface between ring and disc and allowing the disc to be infinitely rotatable about a vertical axis of the disc within the ring.
22. The apparatus as claimed in claim 3, further comprising: A sharpening disc having a first abrasive surface; and first position indexing tabs protruding from between first and third tool support surfaces, the indexing tabs providing an alignment feature for a shape of the sharpening disc marking a contact area for the first abrasive surface on an edge of a ski or snowboard.
23. The apparatus as claimed in claim 4, further comprising: a sharpening disc having a second abrasive surface; and second position indexing tabs protruding from between second and fourth tool support surfaces, the indexing tabs providing an alignment feature for a shape of the sharpening disc marking a contact area for the second abrasive surface on an edge of a ski or snowboard.
24. The apparatus as claimed in claim 22, wherein: The shape of the sharpening disc is circular; and the position indexing tabs indicate that approximately half of the abrasive disc will contact the contact area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS
[0062] The description which follows and the embodiments described therein are provided by way of illustration of examples of particular embodiments of the principles of the present disclosure. These examples are provided for the purposes of explanation and not limitation of those principles and of the disclosure. In the description which follows, like parts are marked throughout the specification and the drawings with the same respective reference numerals.
[0063] Aspects of embodiments are described with respect to a sharpening tool being used in situ when sharpening or beveling an edge of a ski. The sharpening tool is typically a handheld file. The edge of the ski being sharpened is an edge that comes in contact with a snow surface. Typically one or both of a base edge and a side edge require sharpening. The term edge, when used herein for a ski or snowboard, will typically relate to an edge being sharpened, unless otherwise noted. Occasionally, the described edge may refer to an edge of a ski that is not being sharpened. However, the context of the term edge as used will be clear in view of the related text in the description. When an embodiment is described herein as being used to sharpen an edge of a ski, the ski can be an Alpine ski or Nordic ski, as suitably modified as needed. As well as sharpening an edge of a ski, an embodiment may be used to bevel an edge of a ski as well. The term tuning will be understood to describe sharpening and/or beveling an edge of a ski. As well, an embodiment may also be used to tune an edge of a snowboard. As such, it will be understood that for the purpose of this disclosure, the use of the term ski, represents a ski, a snowboard or both, unless otherwise noted. All these terms and contexts will be understood by those of relevant skill in the art.
[0064] To provide context for orientation and directional terms used herein, the term longitudinal used herein describes the direction along the major length of a ski (e.g. from front to back of the ski) and accordingly, the term longitudinal, when used herein in association with an embodiment describes a direction along the major length of the embodiment (e.g. from front to back of the embodiment when aligned with the front to back of a ski). Correspondingly, the term transverse used herein describes a direction across the major length of a ski (e.g. from left side to right side of the ski) and accordingly, the term transverse, when used in association with an embodiment describes a direction across the major length of the embodiment (e.g. from the left side to the right side of the embodiment when the embodiment is aligned with the front to back of a ski). The terms longitudinal and transverse and other orientation terms will have inherent and clear directional meaning in view of their context and related text in the description.
[0065] Briefly, an aspect of embodiment provides an apparatus that may be used to support a sharpening disc being used to tune an edge of a ski. In one aspect an apparatus has one or more rings within which the sharpening disc may be inserted. A ring, as in tool support ring, is shaped to provide one or more surfaces on which the disc can be supported as the apparatus is held against the ski while the edge is being tuned. The ring may be located on a contact surface of a ski in one or more positions, to present one or more of its surfaces to support the sharpening disc while the apparatus is in use with the ring being held by the hand against the base of the ski. Each surface may be shaped and/or angled to present a differently angled support base relative to the edge of the ski for the sharpening disc. As such, an apparatus has a ring that is a tool support ring that has one or more tool support surfaces.
[0066] In another aspect, an apparatus for sharpening and/or beveling of a ski base edge is provided having a sharpening disc held within a first tool support ring and adapted to be handheld and moved lengthwise along a base edge portion of a ski or snowboard while in contact with the surface thereof. The dimensions, and potential positions, locations and orientations, of the first tool support ring permit the sharpening disc to be oriented at a plurality of fixed positions relative to the ski base edge, to facilitate beveling of the ski base edge at one of a plurality of angles when the sharpening disc is held within the tool support ring at one of multiple predetermined fixed positions.
[0067] Another aspect provides an apparatus that may support a sharpening disc facilitating both base edge and side edge bevel angles when sharpening (and polishing) a ski. The apparatus has a frame comprising a first tool support ring connected to a second tool support ring of a similar diameter such that the centers of both rings share a common point and their planes are approximately perpendicular to each other; an inner surface of at least one of the tool support rings being circular and shaped to mate with and retain an outer circular surface of a sharpening disc providing a bearing surface between tool support ring and sharpening disc allowing the disc to be infinitely rotated around its vertical axis within one of the rings by the hand as necessary to expose unused abrasive surface, or to align the teeth of a file, along the contact area of an edge in order to efficiently sharpen (and polish) the side edge or base edge, the vertical axis of the sharpening disc being approximately 90 (ninety degrees) perpendicular to the longitudinal plane of the sharpening disc.
[0068] Yet another aspect provides a tool support ring used in conjunction with a sharpening disc, the apparatus used to bevel a base edge of a ski with at least one position indexing tab along its circumference, each position indexing tab providing an alignment feature for the sharpening disc marking a contact area for an abrasive or file surface on an edge of the ski and acting to index the first tool support ring and sharpening disc relative to the edge surface when the apparatus is moved lengthwise along the side edge portion of the ski or snowboard while in contact with a surface thereof allowing a technician using the apparatus to perform an efficient, accurate, and consistent edge sharpening and beveling job.
[0069] Referring firstly to
[0070] As shown in
[0071] As best shown in
[0072] In the apparatus,
[0073] For another embodiment
[0074] As best shown in
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[0076] For another embodiment,
[0077] As shown in
[0078] As best shown in
[0079] As shown in
[0080] As best shown in
[0081] According to one embodiment sharpening disc 4 is circular in shape, although it may be round, orbicular, elliptical, square, triangular, or any other polygonal shape. In an embodiment, sharpening disc 4 is comprised of backer 48, backer indent 49, and abrasive sheet 50 of varying grits on one or both sides of backer 48. One or both of sharpening disc 4 and/or backer 48 may have a circular cross-section. Backer 48 may be cylindrical in shape. Abrasive sheet 50 may be an abrasive diamond sheet, seeded gel ceramic grain sheet or a comparable abrasive sheet as known to a person of skill in the art. Abrasive sheet 50 has a thickness greater than the depth of indent 49 and may be applied and adhered to one or both indent surfaces 51 using an adhesive, or perhaps double-sided pressure sensitive tape, each diamond sheet 50 having an outside diameter slightly less than the diameter of indent 49. It will be appreciated that indent 49 provides an alignment and centering feature when applying and adhering diamond sheet 50 to indent surfaces 51, protects the edge of diamond sheet 50 from damage when in contact with the surface of ski side edge 19, and provides a mechanical support to reduce unwanted slipping of sheet 50 across indent surface 51, especially when disc 4 is positioned and pressed down upon the side edge or base edge portion of the ski and is in sliding contact with the surface thereof.
[0082] According to another embodiment, sharpening disc 4 is comprised of a backer 48 with file indent 46 and a file 44 placed against one or both sides of backer 48. File 44 has a thickness greater than the depth of file indent 46 and may be inserted into indent 46 so file 44 may be clamped against file indent surface 52 using set screw 43, the length and width of file 44 being slightly less than the length and width of indent 46. It will be appreciated that indent 46 provides an alignment and centering feature when placing file 44 at least partially within backer 48, and provides mechanical support to prevent unwanted slipping of file 44 across backer 48, especially when disc 4 is positioned and pressed down upon the side edge or base edge portion of the ski and is in sliding contact with the surface thereof.
[0083] In one embodiment, abrasive sheet 50 may be circular in shape. According to another embodiment, file 44 may be square or rectangular in shape. According to one embodiment, backer 48 may be dimensioned suitably to support abrasive sheet 50 and/or file 44 and may made from a sufficiently sturdy thermoplastics material which may be reinforced with glass fibers to provide additional strength and rigidity. According to another embodiment backer 48 may be made from metal, wood, carbon fiber and/or other suitable materials.
[0084] According to an embodiment, disc 4 may be symmetric about its longitudinal axis with a first abrasive surface or file positioned to contact the contact surface of an edge, and may be detached, rotated approximately 180 (one hundred and eighty degrees) about its longitudinal axis and re-attached to the first tool support ring 2 to position a second abrasive surface or file to contact the contact surface of an edge in order to vary the file, abrasive grit, or to change from file to abrasive depending on the cutting /polishing tool required to efficiently sharpen and/or polish the edge. In this respect disc 4 may be easily and repeatedly properly positioned within first tool support ring 2 by a technician using guide 1 to perform an efficient, accurate, and consistent edge sharpening and beveling job.
[0085] It will be appreciated that the term file as used in this disclosure is a generic term for a (handheld) sharpening tool that files and as known by a person of skill in the art encompasses a variety of cutting/polishing tools for file 44, such as rough (panzer) files, smooth (mill) files, extra-coarse, coarse, fine, and extra fine diamond whetstones, deburring stones, diamond abrasives, etc. typically of various rectangular shapes and sizes able to be placed upon and held by a hand or clamped to guide 1 at any one of a plurality of desired angular positions in a plane transverse to the lengthwise direction when positioned at the side edge portion of the ski according to preference of the technician using guide 1. Thus, a desired portion of the file length may make contact with ski side edge 19 and/or the teeth on file 44 may be oriented at any desired angle relative to the lengthwise direction of movement 100. This assists the technician using guide 1 in producing a consistent file cut and efficient edge sharpening or beveling job regardless of the amount of shaping or side cut of the ski.
[0086] As shown in
[0087] It will be appreciated that for an embodiment, an aspect may be provided that facilitates mating of two components together through a variety of first and second physically and dimensionally complementary features of the two components. For example, mating features can be provided on the ring 2 and disc 4 to allow the ring 2 and disc 4 to be connected together. The mating feature has a first feature on one component and a second feature on another component. Using first tool support ring 2 as an example, the first feature may be any protrusion extending from an inner surface 6 of ring 2 and may be a male feature (as described below), nodule, bulge, extension, bump, wall, post, rail, hook, bar or any other feature that may protrude outwardly from inner surface 6 of ring 2. Using disc 4 as an example, the second feature may be any complementary feature extending in the surface of disc 4 and may be a female feature (as described below), depression, rail, hook, groove, slot, channel or any other feature that may extend inwardly to disc 4 to receive the first feature in whole or in part. For the purpose of convenience, and not limitation, for the mating features, where the term male feature or first mating feature is used herein, it will be understood that these terms capture any protrusion described for the male feature herein and may be provided in place of the described male feature unless otherwise noted. Also, where the term female feature or second mating feature is used herein, it will be understood that these terms capture any depression described for the female feature herein and may be provided in place of the described female feature unless otherwise noted.
[0088] According to an embodiment,
[0089] In other embodiments additional or less features may be provided than those shown in
[0090] In an embodiment, representative dimensions for sharpening disc 4, when it is circular, provide a diameter of approximately 47 mm for backer 48, a diameter of approximately 45 mm for abrasive sheet 50, and a thickness of approximately 4.1 mm for backer 48. As such, a representative range of dimensions sharpening disc 4 has a diameter of between approximately 25.4 mm and 50.8 mm (namely, approximately between 1 and 2) and with a thickness between approximately 1.9 mm and 6.35 mm (namely, between approximately 0.075 and 0.25). It will be appreciated that these representative dimensions are non-limiting and that that other dimensions and/or shapes for disc 4 may be provided in other embodiments that effect a comparable function and effect of such discs.
[0091] As noted earlier, rings 2, 3 are sharpening disc support rings where each disc support surface 7, 8, 9, 10, 13, 14, 15 and 16 provides a support surface for sharpening disc 4. According to one embodiment, each tool support ring 2, 3 may be connected together as integral parts. According to one embodiment, tool support rings 2, 3 may be molded together to form a single unified part as a one piece construction. According to one embodiment, each ring 2, 3 and sharpening disc 4 may be made from a rigid/sturdy thermoplastics material which may have reinforced with glass fibers. According to one embodiment, each ring 2, 3 and sharpening disc 4 may be made from metal, wood, carbon fiber, or any other suitable materials or combination thereof that provides sufficient rigidity and strength, as needed.
[0092] It will be appreciated that features describing aspects of embodiments as being vertical, parallel, aligned or in other terms relating to position or orientation have a range of acceptable values or positions that, if provided, still provide a functional embodiment. For example, a component described as having vertical or parallel element(s) will encompass elements that are substantially vertical or parallel. As a further example, if two components are described as being parallel in orientation, other embodiments will tolerate the two components being aligned in a nearly parallel fashion (where the description may use the term generally parallel). Similarly, if a component is described as being aligned, other embodiments will tolerate a component being nearly aligned. It will be plainly obvious to a person of skill in the art as to what range of values would be acceptable.
[0093] In this disclosure, where a threshold or dimension is provided as an approximate value (for example, when a dimension or threshold is qualified with the term approximately), a range of values will be understood to be valid for that value. For example, for a dimension stated as an approximate value, a range of about 25% larger and 25% smaller than the stated value may be used. Thresholds, values, measurements, and dimensions of features are illustrative of embodiments and are not limiting unless noted. Further, a sufficient designation (e.g. a sufficient size) may mean having dimensions or values that provide a minimum amount of material or size to achieve a stated function of the related parameter.
[0094] In this disclosure, where the conjunction and/or is used to end a list of elements, it will be understood that its use indicates an inclusive or of the listed elements. As such, the phrase X and/or Y means (X or Y) or (both X and Y).
[0095] Although this disclosure describes embodiments where the apparatus are used to assist sharpening an edge of a ski or snowboard, it will be appreciated that other embodiments may be provided for sharpening edges of other sports equipment or devices where a sharpening tool requires support against a plane of such devices.
[0096] Although the disclosure has been described with reference to certain specific embodiments, various modifications thereof will be apparent to those skilled in the art without departing from the scope of the disclosure as outlined in the claims appended hereto.