TRANSDERMAL THERAPEUTIC SYSTEM FOR THE TRANSDERMAL ADMINISTRATION OF FINGOLIMOD
20230233480 · 2023-07-27
Inventors
Cpc classification
A61K47/06
HUMAN NECESSITIES
A61K9/7069
HUMAN NECESSITIES
A61K47/34
HUMAN NECESSITIES
A61K47/10
HUMAN NECESSITIES
A61K47/32
HUMAN NECESSITIES
A61K31/137
HUMAN NECESSITIES
A61F13/15
HUMAN NECESSITIES
A61K9/7053
HUMAN NECESSITIES
A61K9/7038
HUMAN NECESSITIES
A61F2013/0296
HUMAN NECESSITIES
International classification
A61K9/70
HUMAN NECESSITIES
A61K31/137
HUMAN NECESSITIES
A61K47/10
HUMAN NECESSITIES
A61K47/34
HUMAN NECESSITIES
A61K47/32
HUMAN NECESSITIES
Abstract
The present invention relates to transdermal therapeutic systems (TTS) for the transdermal administration of fingolimod.
Claims
1. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure, the fingolimod-containing layer structure comprising: A) a backing layer, and B) a fingolimod-containing layer comprising: a) a therapeutically effective amount of fingolimod, b) at least one polymer, and c) dodecan-1-ol, wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1.
2. The transdermal therapeutic system according to claim 1, wherein the at least one polymer is selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer.
3. The transdermal therapeutic system according to claim 1 or 2, wherein the at least one polymer is contained in the fingolimod-containing layer in an amount of from about 40% to about 99% by weight, preferably of from about 50% to about 99% by weight, more preferably of from about 60% to about 99% by weight based on the fingolimod-containing layer.
4. The transdermal therapeutic system according to any one of claims 1 to 3, wherein the at least one polymer is a polymer-based pressure-sensitive adhesive.
5. The transdermal therapeutic system according to any one of claims 1 to 4, wherein the fingolimod-containing layer is a fingolimod-containing matrix layer.
6. The transdermal therapeutic system according to any one of claims 1 to 5, wherein the dodecan-1-ol is contained in an amount of from 2% to 40% by weight, preferably of from 2% to 30% by weight, more preferably of from 4% to 20% by weight based on the fingolimod-containing layer.
7. The transdermal therapeutic system according to any one of claims 1 to 6, wherein the fingolimod is contained in an amount of from 1% to 20% by weight, preferably of from 1% to 15% by weight, more preferably of from 2% to 10% by weight based on the fingolimod-containing layer.
8. The transdermal therapeutic system according to any one of claims 1 to 7, wherein the fingolimod-containing layer structure contains 0.1 mg/cm.sup.2 to 2.0 mg/cm.sup.2, preferably 0.1 mg/cm.sup.2 to 1.5 mg/cm.sup.2, more preferably 0.2 mg/cm.sup.2 to 1.2 mg/cm.sup.2 fingolimod based on the fingolimod-containing layer.
9. The transdermal therapeutic system according to any one of claims 1 to 8, wherein the fingolimod-containing layer is obtainable by coating and drying a fingolimod-containing coating composition, which comprises the at least one polymer, and the dodecan-1-ol and the therapeutically effective amount of fingolimod in a weight ratio of dodecan-1-ol:fingolimod of from 1.5:1 to 5:1.
10. The transdermal therapeutic system according to any one of claims 1 to 9, wherein the fingolimod-containing layer further comprises an auxiliary polymer, preferably selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, polyvinylpyrrolidones, vinylpyrrolidone-vinyl acetate copolymers, polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol copolymer, cellulose derivatives, and mixtures thereof, more preferably selected from cellulose derivatives.
11. The transdermal therapeutic system according to claim 10, wherein the auxiliary polymer is contained in an amount of from about 0.5% to about 20%, preferably of from about 0.5% to about 10% by weight, more preferably of from about 1% to about 5% by weight by weight based on the fingolimod-containing layer.
12. The transdermal therapeutic system according to any one of claims 1 to 11, wherein the fingolimod-containing layer does not comprise a polyvinylpyrrolidone.
13. The transdermal therapeutic system according to any one of claims 1 to 12, wherein the fingolimod-containing layer does not comprise an ester of dodecanol, an organosulfur compound, and/or a fatty acid ester.
14. The transdermal therapeutic system according to any one of claims 1 to 13, which provides a mean release rate of fingolimod of 0.1 to 1.0 mg/day, preferably over at least 72 hours, about 84 hours, about 96 hours, or about 168 hours of administration.
15. The transdermal therapeutic system according to any one of claims 1 to 14, which provides a cumulative permeated amount of fingolimod of more than 1.5 μg/cm.sup.2 within the first 24 hours of administration, and/or a cumulative permeated amount of fingolimod of more than 6.0 μg/cm.sup.2 within the first 36 hours of administration, as measured in a Franz diffusion cell with dermatomed human skin.
16. The transdermal therapeutic system according to any one of claims 1 to 15, which provides a skin permeation rate of fingolimod of more than 0.1 μg/cm.sup.2-hr at hour 16 after administration as measured in a Franz diffusion cell with dermatomed human skin.
17. The transdermal therapeutic system according to any one of claims 1 to 16, which provides a ratio of C.sub.max fingolimod phosphate:C.sub.max fingolimod of 0.2:1 to 0.8:1 over about 168 hours of administration after a single-dose administration to a subject population.
18. The transdermal therapeutic system according to any one of claims 1 to 17, for use in a method of treating an immune disorder, preferably multiple sclerosis.
19. A method of manufacture of a transdermal therapeutic system according to any one of claims 1 to 18 comprising the steps of: 1) providing a fingolimod-containing coating composition comprising a) fingolimod, b) at least one polymer, c) dodecan-1-ol, and d) optionally a solvent, 2) coating the fingolimod-containing coating composition onto a release liner in an amount to provide the desired area weight, 3) drying the coated fingolimod-containing coating composition to provide the fingolimod-containing layer, 4) laminating the fingolimod-containing layer to a backing layer to provide an fingolimod-containing layer structure, 5) optionally providing an additional skin contact layer by coating and drying an active agent-free coating composition or an active agent-containing coating composition according to steps 2 and 3, removing the release liner of the fingolimod-containing layer and laminating the adhesive side of the skin contact layer onto the adhesive side of the fingolimod-containing layer to provide an fingolimod-containing layer structure, 6) punching the individual systems from the fingolimod-containing layer structure, 7) optionally adhering to the individual systems an active agent-free self-adhesive layer structure comprising also a backing layer and an active agent-free pressure-sensitive adhesive layer and which is larger than the individual systems of the fingolimod-containing layer structure.
20. Use of dodecan-1-ol in a transdermal therapeutic system for the transdermal administration of fingolimod for reducing the lag time of the permeation of fingolimod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
TTS Structure
[0089] The present invention relates to a transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure.
[0090] The fingolimod-containing layer structure according to the invention comprises A) a backing layer and B) a fingolimod-containing layer comprising a therapeutically effective amount of fingolimod, at least one polymer, and dodecan-1-ol. The fingolimod-containing layer structure is preferably a fingolimod-containing self-adhesive layer structure.
[0091] The backing layer is preferably substantially fingolimod-impermeable. Furthermore, it is preferred that the backing layer is occlusive as outlined above.
[0092] The fingolimod-containing layer may be directly attached to the backing layer, so that no further layer between the backing layer and the fingolimod-containing layer is present.
[0093] The TTS according to the present invention may be a matrix-type TTS or a reservoir-type TTS, and preferably is a matrix-type TTS.
[0094] The fingolimod-containing layer structure according to the invention is normally located on a detachable protective layer (release liner), from which it is removed immediately before application to the surface of the patient's skin. Thus, the TTS may further comprise a release liner. A TTS protected this way is usually stored in a blister pack or a seam-sealed pouch. The packaging may be child resistant and/or senior friendly.
[0095] In a preferred embodiment of the present invention, the fingolimod-containing layer is a fingolimod-containing pressure sensitive adhesive layer and represents the skin contact layer. That is, the fingolimod-containing layer structure does not comprise an additional skin contact layer attached to the fingolimod-containing layer. In this connection, the fingolimod-containing layer is preferably a fingolimod-containing matrix layer, which is self-adhesive. The self-adhesive properties of the fingolimod-containing layer structure are preferably provided by the polymer. Thus, in a preferred embodiment of the invention, the at least one polymer is a pressure sensitive adhesive. Further details regarding the fingolimod-containing layer and the at least one polymer according to the invention are provided further below.
[0096] In another embodiment of the present invention, the fingolimod-containing layer structure further comprises an additional skin contact layer. The skin contact layer is preferably self-adhesive and provides adhesive properties. Thus, in one embodiment of the present invention, the fingolimod-containing layer structure further comprises C) a skin contact layer on the fingolimod-containing layer. In this connection, the additional skin contact layer may also contain at least one polymer, which may be the same polymer as the at least one polymer contained in the fingolimod-containing layer or a different polymer. For example, when the additional skin contact layer comprises a pressure-sensitive adhesive based on polysiloxanes, the fingolimod-containing layer may comprises the same pressure-sensitive adhesive based on polysiloxanes, or a different pressure-sensitive adhesive based on polysiloxanes or a different non-hybrid polymer or a hybrid polymer. The additional skin contact layer is preferably obtainable by coating and drying an adhesive coating composition.
[0097] In certain embodiments of the invention, wherein the fingolimod-containing layer structure comprises an additional skin contact layer, the additional skin contact layer has an area weight of from about 10 to about 160 g/m.sup.2, from about 10 to about 100 g/m.sup.2, or from about 10 to about 60 g/m.sup.2. The total amount of polymer contained in the skin contact layer may range from about 40% to about 100% by weight, preferably from about 50% to about 100% by weight, more preferably from about 60% to about 100% by weight based on the skin contact layer. The skin contact layer may comprise an active agent. The active agent may be fingolimod, as well. The active agent in the skin contact layer may also be an additional active agent reasonable for an administration together with fingolimod. In a preferred embodiment, the skin contact layer is free of active agent, that is, is prepared without the addition of an active agent.
[0098] According to certain embodiments of the invention, the TTS may further comprise an adhesive overlay. This adhesive overlay is in particular larger in area than the fingolimod-containing structure and is attached thereto for enhancing the adhesive properties of the overall transdermal therapeutic system. Said adhesive overlay comprises a backing layer and an adhesive layer. The adhesive overlay provides additional area adhering to the skin but does not add to the area of release of the fingolimod. The adhesive overlay comprises a self-adhesive polymer or a self-adhesive polymer mixture selected from the group consisting of silicone acrylic hybrid polymers, acrylic polymers, polysiloxanes, polyisobutylenes, and mixtures thereof, which may be identical to or different from any polymer or polymer mixture included in the fingolimod-containing layer structure. In one embodiment, the TTS is free of an adhesive overlay on top of the fingolimod-containing layer structure.
[0099] Depending on the dosage, the area of release of the TTS ranges from about 1 cm.sup.2 to about 50 cm.sup.2, preferably from about 1 cm.sup.2 to less than 50 cm.sup.2.
[0100] The TTS according to the invention may further comprise one or more anti-oxidants. The anti-oxidants may be contained in the fingolimod-containing layer or in an additional skin contact layer or in both the fingolimod-containing layer and the additional skin contact layer. Suitable anti-oxidants are sodium metabisulfite, ascorbyl palmitate, tocopherol and esters thereof, ascorbic acid, butylhydroxytoluene, butylhydroxyanisole or propyl gallate, preferably butylhydroxytoluene, ascorbyl palmitate and tocopherol. The anti-oxidants may be conveniently present in the fingolimod-containing layer, preferably in an amount of from about 0.001 to about 1.0% of the fingolimod-containing layer, more preferably in an amount of from about 0.02 to about 0.5% of the fingolimod-containing layer.
[0101] The TTS according to the invention may further comprise in addition to the above mentioned ingredients at least one excipient or additive, for example from the group of cross-linking agents, solubilizers, fillers, tackifiers, film-forming agents, plasticizers, stabilizers, softeners, substances for skincare, permeation enhancers, pH regulators, and preservatives. In general, it is preferred according to the invention that no additional excipients or additives are required. Thus, the TTS has a composition of low complexity. In certain embodiments, no further additive (e.g. a transdermal permeation enhancer) is present in the TTS.
Fingolimod-Containing Layer
[0102] As outlined in more detail above, the TTS according to the present invention comprises a fingolimod-containing layer structure comprising a fingolimod-containing layer. The fingolimod-containing layer according to the invention comprises a therapeutically effective amount of fingolimod, at least one polymer, and dodecan-1-ol. The weight ratio of dodecan-1-ol to fingolimod in the fingolimod-containing layer ranges from 1.5 to 1-5 to 1.
[0103] According to certain embodiments, the fingolimod-containing layer contains dodecan-1-ol and fingolimod in a weight ratio of dodecan-1-ol to fingolimod of 1.5 to 1-4 to 1, of 1.5 to 1-2.5 to 1, of 3 to 1-4 to 1, of about 2.0 to 1, or about 3.3 to 1.
[0104] The fingolimod-containing layer may be a fingolimod-containing matrix layer or a fingolimod-containing reservoir layer. It is preferred that the fingolimod-containing layer is a fingolimod-containing matrix layer, which comprises fingolimod homogeneously dispersed or dissolved in the polymer matrix. In another preferred embodiment, the fingolimod-containing layer is a fingolimod-containing biphasic matrix layer, which comprises an inner phase comprising the therapeutically effective amount of fingolimod, and an outer phase comprising the at least one polymer, wherein the inner phase forms dispersed deposits in the outer phase. The content of the inner phase in the biphasic matrix layer may be from about 5% to 40% by volume based on the volume of the biphasic matrix layer.
[0105] According to certain preferred embodiments, the fingolimod-containing layer is a self-adhesive fingolimod-containing matrix layer.
[0106] In a certain embodiment, the fingolimod-containing layer is obtainable by coating and drying a fingolimod-containing coating composition that comprises the fingolimod in the form of the free base, preferably by coating and drying a fingolimod-containing coating composition, which comprises the at least one polymer, and the dodecan-1-ol and the therapeutically effective amount of fingolimod in a weight ratio of dodecan-1-ol:fingolimod of from 1.5:1 to 5:1.
[0107] According to certain embodiments, the fingolimod-containing layer has an area weight of from about 50 to about 200 g/m.sup.2, preferably from about 60 to about 180 g/m.sup.2, more preferably from about 80 to about 160 g/m.sup.2, of about 100 g/m.sup.2, or of about 150 g/m.sup.2.
[0108] According to certain embodiments, the fingolimod-containing layer contains dodecan-1-ol in an amount of from 2% to 40%, preferably from 2% to 30%, more preferably from 4% to 20%, of about 10%, or about 15% by weight based on the fingolimod-containing layer.
[0109] According to certain embodiments, the fingolimod-containing layer contains the fingolimod in an amount of from 1% to 20%, preferably from 1% to 15%, more preferably from 2% to 10%, of about 3%, or about 7.5% by weight based on the fingolimod-containing layer.
[0110] In certain embodiments, the fingolimod in the fingolimod-containing layer may be included in the form of a pharmaceutically acceptable chemical and morphological form and physical state, such as a pharmaceutically acceptable salt thereof. In one embodiment, the fingolimod-containing layer comprises a pharmaceutically acceptable salt of fingolimod, such as fingolimod hydrochloride. However, it is preferred according to the invention that the fingolimod in the fingolimod-containing layer is included in the form of the free base.
[0111] According to certain embodiments, the fingolimod-containing layer contains the at least one polymer in an amount of from about 40% to about 99% by weight, preferably of from about 50% to about 99% by weight, more preferably of from about 60% to about 99% by weight based on the fingolimod-containing layer. The at least one polymer is preferably selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer. Further details regarding the at least one polymer according to the invention are provided further below.
[0112] In one embodiment, the fingolimod-containing layer comprises a further polymer selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer. The fingolimod-containing layer thus may comprise a blend of at least two polymers which are characterized by different chemical or physical properties. In a particular embodiment, the fingolimod-containing layer comprises a blend of at least two polyisobutylenes which are characterized by different physical properties.
[0113] In certain embodiments, the fingolimod-containing layer further comprises an auxiliary polymer. The auxiliary polymer may be contained in an amount of from about 0.5% to about 20%, from about 0.5% to about 10%, or from about 1% to about 5% by weight based on the fingolimod-containing layer. The auxiliary polymer is preferably selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, polyvinylpyrrolidones, vinylpyrrolidone-vinyl acetate copolymers, polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol copolymer, cellulose derivatives, and mixtures thereof. In one embodiment, the auxiliary polymer is a cellulose derivative, preferably ethyl cellulose.
[0114] In certain other embodiments, the fingolimod-containing layer does not comprise a polyvinylpyrrolidone, preferably the fingolimod-containing layer does not comprise a polymer selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, and polyvinylpyrrolidones.
[0115] According to certain embodiments, the total amount of polymer contained in the fingolimod-containing layer ranges from about 50% to about 99% by weight, preferably from about 60% to about 99% by weight, more preferably from about 70% to about 99% by weight based on the fingolimod-containing layer.
[0116] When using an additional skin contact layer, the ingredients of the fingolimod-containing layer such as the fingolimod and optional additional active agents, optional auxiliary polymers, optional anti-oxidants, and optional additional excipients or additives may over time migrate into the additional skin contact layer. This however depends on the ingredients and the material of the skin contact layer.
[0117] According to particular embodiments, the fingolimod-containing layer does not comprise a fatty acid ester.
[0118] According to particular embodiments, the fingolimod-containing layer does not comprise an ester of dodecanol (e.g. lauryl lactate).
[0119] According to particular embodiments, the fingolimod-containing layer does not comprise an organosulfur compound (e.g. DMSO).
[0120] According to particular embodiments, the fingolimod-containing layer does not comprise an ester of dodecanol, an organosulfur compound, and a fatty acid ester.
[0121] In one embodiment of the present invention, the fingolimod-containing layer consists of fingolimod, dodecan-1-ol, and polymer (e.g. polymer-based pressure sensitive adhesive).
Polymer
[0122] The fingolimod-containing layer according to the present invention comprises at least one polymer. The polymer may be selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer.
[0123] In a preferred embodiment, the at least one polymer is a polymer-based pressure-sensitive adhesive.
[0124] According to one embodiment of the invention, the at least one polymer is a silicone acrylic hybrid polymer. The silicone acrylic hybrid polymer comprises a polymerized hybrid species that includes silicone-based sub-species and acrylate-based sub-species that have been polymerized together. The silicone acrylic hybrid polymer thus comprises a silicone phase and an acrylic phase. Preferably, the silicone acrylic hybrid polymer is a silicone acrylic hybrid pressure-sensitive adhesive.
[0125] The silicone acrylic hybrid pressure-sensitive adhesives are usually supplied and used in solvents like n-heptane and ethyl acetate. The solids content of the pressure-sensitive adhesives is usually between 30% and 80%. The skilled person is aware that the solids content may be modified by adding a suitable amount of solvent.
[0126] Preferably, the weight ratio of silicone to acrylate in the silicone acrylic hybrid pressure-sensitive adhesive is from 5:95 to 95:5, or from 20:80 to 80:20, more preferably from 40:60 to 60:40, and most preferably the ratio of silicone to acrylate is about 50:50. Suitable silicone acrylic hybrid pressure-sensitive adhesives having a weight ratio of silicone to acrylate of 50:50 are, for example, the commercially available silicone acrylic hybrid pressure-sensitive adhesives 7-6102, Silicone/Acrylate Ratio 50/50, and 7-6302, Silicone/Acrylate Ratio 50/50, supplied in ethyl acetate by Dow Corning.
[0127] Suitable silicone acrylic hybrid pressure-sensitive adhesives which are commercially available include the PSA series 7-6100 and 7-6300 manufactured and supplied in n-heptane or ethyl acetate by Dow Corning (7-610X and 7-630X; X=1 n-heptane-based/X=2 ethyl acetate-based). For example, the 7-6102 silicone acrylic hybrid PSA having a silicone/acrylate ratio of 50/50 is characterized by a solution viscosity at 25° C. and about 50% solids content in ethyl acetate of 2,500 cP and a complex viscosity at 0.1 rad/s at 30° C. of 1.0e7 Poise. The 7-6302 silicone acrylic hybrid PSA having a silicone/acrylate ratio of 50/50 has a solution viscosity at 25° C. and about 50% solids content in ethyl acetate of 1,500 cP and a complex viscosity at 0.1 rad/s at 30° C. of 4.0e6 Poise.
[0128] Depending on the solvent in which the silicone acrylic hybrid pressure-sensitive adhesive is supplied, the arrangement of the silicone phase and the acrylic phase providing a silicone or acrylic continuous external phase and a corresponding discontinuous internal phase is different. If the silicone acrylic hybrid pressure-sensitive adhesive is provided in n-heptane, the composition contains a continuous, silicone external phase and a discontinuous, acrylic internal phase. If the silicone acrylic hybrid pressure-sensitive adhesive is provided in ethyl acetate, the composition contains a continuous, acrylic external phase and a discontinuous, silicone internal phase. After evaporating the solvent in which the silicone acrylic hybrid pressure-sensitive adhesive is provided, the phase arrangement of the resulting pressure-sensitive adhesive film or layer corresponds to the phase arrangement of the solvent-containing adhesive coating composition. For example, in the absence of any substance that may induce an inversion of the phase arrangement in a silicone acrylic hybrid pressure sensitive adhesive composition, a pressure-sensitive adhesive layer prepared from a silicone acrylic hybrid pressure-sensitive adhesive in n-heptane provides a continuous, silicone external phase and a discontinuous, acrylic internal phase, a pressure-sensitive adhesive layer prepared from a silicone acrylic hybrid pressure-sensitive adhesive in ethyl acetate provides a continuous, acrylic external phase and a discontinuous, silicone internal phase. The phase arrangement of the compositions can, for example, be determined in peel force tests with pressure-sensitive adhesive films or layers prepared from the silicone acrylic hybrid PSA compositions which are attached to a siliconized release liner. The pressure-sensitive adhesive film contains a continuous, silicone external phase if the siliconized release liner cannot or can only hardly be removed from the pressure-sensitive adhesive film (laminated to a backing film) due to the blocking of the two silicone surfaces. Blocking results from the adherence of two silicone layers which comprise a similar surface energy. The adhesive shows a good spreading on the siliconized liner and therefore can create a good adhesion to the liner. If the siliconized release liner can easily be removed the pressure-sensitive adhesive film contains a continuous, acrylic external phase. The acrylic adhesive has no good spreading due to the different surface energies and thus has a low or almost no adhesion to the siliconized liner.
[0129] According to a preferred embodiment of the invention the silicone acrylic hybrid polymer is a silicone acrylic hybrid pressure-sensitive adhesive obtainable from a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality. It is to be understood that the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality can include only acrylate functionality, only methacrylate functionality, or both acrylate functionality and methacrylate functionality.
[0130] According to certain embodiments of the invention the silicone acrylic hybrid pressure-sensitive adhesive comprises the reaction product of (a) a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality, (b) an ethylenically unsaturated monomer, and (c) an initiator. That is, the silicone acrylic hybrid pressure-sensitive adhesive is the product of the chemical reaction between these reactants ((a), (b), and (c)). In particular, the silicone acrylic hybrid pressure-sensitive adhesive includes the reaction product of (a) a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality, (b) a (meth)acrylate monomer, and (c) an initiator (i.e., in the presence of the initiator). That is, the silicone acrylic hybrid pressure-sensitive adhesive includes the product of the chemical reaction between these reactants ((a), (b), and (c)).
[0131] The reaction product of (a) a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality, (b) an ethylenically unsaturated monomer, and (c) an initiator may contain a continuous, silicone external phase and a discontinuous, acrylic internal phase or the reaction product of (a), (b), and (c) may contain a continuous, acrylic external phase and a discontinuous, silicone internal phase.
[0132] The silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality (a) is typically present in the silicone acrylic hybrid pressure-sensitive adhesive in an amount of from 5 to 95, more typically 25 to 75, parts by weight based on 100 parts by weight of the hybrid pressure-sensitive adhesive.
[0133] The ethylenically unsaturated monomer (b) is typically present in the silicone acrylic hybrid pressure-sensitive adhesive in an amount of from 5 to 95, more typically 25 to 75, parts by weight based on 100 parts by weight of the hybrid pressure-sensitive adhesive.
[0134] The initiator (c) is typically present in the silicone acrylic hybrid pressure-sensitive adhesive in an amount of from 0.005 to 3, more typically from 0.01 to 2, parts by weight based on 100 parts by weight of the hybrid pressure-sensitive adhesive.
[0135] According to certain embodiments of the invention the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality (a) comprises the condensation reaction product of (a1) a silicone resin, (a2) a silicone polymer, and (a3) a silicon-containing capping agent which provides said acrylate or methacrylate functionality. The silicone resin (a1) may also be referred to as silicate resin or silica resin. Preferably, the silicone polymer (a2) is a polysiloxane, preferably polydimethylsiloxane. It is to be understood that (a1) and (a2) form a silicone-based pressure sensitive adhesive by polycondensation, and that the acrylate or methacrylate functionality is introduced by reaction with (a3).
[0136] According to certain embodiments of the invention the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality (a) comprises the condensation reaction product of: [0137] (a1) a silicone resin, [0138] (a2) a silicone polymer, and [0139] (a3) a silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein said silicon-containing capping agent is of the general formula XYR′.sub.bSiZ.sub.3-b, wherein [0140] X is a monovalent radical of the general formula AE- [0141] where E is —O— or —NH— and A is an acryl group or a methacryl group, [0142] Y is a divalent alkylene radical having from 1 to 6 carbon atoms, [0143] R′ is a methyl or a phenyl radical, [0144] Z is a monovalent hydrolyzable organic radical or a halogen, and [0145] b is 0 or 1; [0146] wherein the silicone resin and silicone polymer are reacted to form a pressure-sensitive adhesive, wherein the silicon-containing capping agent is introduced prior to, during, or after the silicone resin and silicone polymer are reacted, and wherein: [0147] the silicon-containing capping agent reacts with the pressure-sensitive adhesive after the silicone resin and silicone polymer have been condensation reacted to form the pressure-sensitive adhesive; or [0148] the silicon-containing capping agent reacts in-situ with the silicone resin and silicone polymer.
[0149] According to certain embodiments of the invention the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality comprises the condensation reaction product of a pressure sensitive adhesive and a silicon-containing capping agent which provides said acrylate or methacrylate functionality. That is, the silicon-containing pressure sensitive adhesive composition comprising acrylate or methacrylate functionality is essentially a pressure sensitive adhesive that has been capped or end blocked with the silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein the pressure sensitive adhesive comprises the condensation reaction product of the silicone resin and the silicone polymer. Preferably, the silicone resin reacts in an amount of from 30 to 80 parts by weight to form the pressure sensitive adhesive, and the silicone polymer reacts in an amount of from 20 to 70 parts by weight to form the pressure sensitive adhesive. Both of these parts by weight are based on 100 parts by weight of the pressure sensitive adhesive. Although not required, the pressure sensitive adhesive may comprise a catalytic amount of a condensation catalyst. A wide array of silicone resins and silicone polymers are suitable to make up the pressure sensitive adhesive.
[0150] According to certain embodiments of the invention the silicone acrylic hybrid pressure-sensitive adhesive is the reaction product of:
(a) a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality that comprises the condensation reaction product of: [0151] (a1) a silicone resin, [0152] (a2) a silicone polymer, and [0153] (a3) a silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein said silicon-containing capping agent is of the general formula XYR′.sub.bSiZ.sub.3-b, wherein [0154] X is a monovalent radical of the general formula AE- [0155] where E is —O— or —NH— and A is an acryl group or a methacryl group, [0156] Y is a divalent alkylene radical having from 1 to 6 carbon atoms, [0157] R′ is a methyl or a phenyl radical, [0158] Z is a monovalent hydrolyzable organic radical or a halogen, and [0159] b is 0 or 1; [0160] wherein the silicone resin and silicone polymer are reacted to form a pressure-sensitive adhesive, wherein the silicon-containing capping agent is introduced prior to, during, or after the silicone resin and silicone polymer are reacted, and wherein: [0161] the silicon-containing capping agent reacts with the pressure-sensitive adhesive after the silicone resin and silicone polymer have been condensation reacted to form the pressure-sensitive adhesive; or [0162] the silicon-containing capping agent reacts in-situ with the silicone resin and silicone polymer;
(b) an ethylenically unsaturated monomer; and
(c) an initiator.
[0163] The silicone acrylic hybrid composition used in the present invention may be described by being prepared by a method comprising the steps of:
(i) providing a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality that comprises the condensation reaction product of: [0164] a silicone resin, [0165] a silicone polymer, and [0166] a silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein said silicon-containing capping agent is of the general formula XYR′.sub.bSiZ.sub.3-b, wherein [0167] X is a monovalent radical of the general formula AE- [0168] where E is —O— or —NH— and A is an acryl group or a methacryl group, [0169] Y is a divalent alkylene radical having from 1 to 6 carbon atoms, [0170] R′ is a methyl or a phenyl radical, [0171] Z is a monovalent hydrolyzable organic radical or a halogen, and [0172] b is 0 or 1; [0173] wherein the silicone resin and silicone polymer are reacted to form a pressure-sensitive adhesive, wherein the silicon-containing capping agent is introduced prior to, during, or after the silicone resin and silicone polymer are reacted, and wherein: [0174] the silicon-containing capping agent reacts with the pressure-sensitive adhesive after the silicone resin and silicone polymer have been condensation reacted to form the pressure-sensitive adhesive; or [0175] the silicon-containing capping agent reacts in-situ with the silicone resin and silicone polymer;
(ii) polymerizing an ethylenically unsaturated monomer and the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality of step (i) in the presence of an initiator to form a silicone acrylic hybrid composition, optionally at a temperature of from 50° C. to 100° C., or from 65° C. to 90° C.
[0176] During the polymerization of the ethylenically unsaturated monomer and the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality, the silicone to acrylic ratio can be controlled and optimized as desired. The silicone to acrylic ratio can be controlled by a wide variety of mechanisms in and during the method. An illustrative example of one such mechanism is the rate controlled addition of the ethylenically unsaturated monomer or monomers to the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality. In certain applications, it may be desirable to have the silicone-based sub-species, or the overall silicone content, to exceed the acrylate-based sub-species, or the overall acrylic content. In other applications, it may be desirable for the opposite to be true. Independent of the end application, it is generally preferred, as already described above, that the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality is preferably present in the silicone acrylic hybrid composition in an amount of from about 5 to about 95, more preferably from about 25 to about 75, and still more preferably from about 40 to about 60 parts by weight based on 100 parts by weight of the silicone acrylic hybrid composition.
[0177] According to a certain embodiment of the invention, the silicone acrylic hybrid composition used in the present invention may be described by being prepared by a method comprising the steps of:
(i) providing a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality that comprises the condensation reaction product of: [0178] a silicone resin, [0179] a silicone polymer, and [0180] a silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein said silicon-containing capping agent is of the general formula XYR′.sub.bSiZ.sub.3-b, wherein [0181] X is a monovalent radical of the general formula AE- [0182] where E is —O— or —NH— and A is an acryl group or a methacryl group, [0183] Y is a divalent alkylene radical having from 1 to 6 carbon atoms, [0184] R′ is a methyl or a phenyl radical, [0185] Z is a monovalent hydrolyzable organic radical or a halogen, and [0186] b is 0 or 1; [0187] wherein the silicone resin and silicone polymer are reacted to form a pressure-sensitive adhesive, wherein the silicon-containing capping agent is introduced prior to, during, or after the silicone resin and silicone polymer are reacted, and wherein: [0188] the silicon-containing capping agent reacts with the pressure-sensitive adhesive after the silicone resin and silicone polymer have been condensation reacted to form the pressure-sensitive adhesive; or [0189] the silicon-containing capping agent reacts in-situ with the silicone resin and silicone polymer;
(ii) polymerizing an ethylenically unsaturated monomer and the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality of step (i) in a first solvent in the presence of an initiator at a temperature of from 50° C. to 100° C. to form a silicone acrylic hybrid composition;
(iii) removing the first solvent; and
(iv) adding a second solvent to form the silicone acrylic hybrid composition, wherein the phase arrangement of the silicone acrylic hybrid composition is selectively controlled by selection of the second solvent.
[0190] The silicone acrylic hybrid PSA composition used in the present invention may also be described by being prepared by a method comprising the steps of:
(i) providing a silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality that comprises the condensation reaction product of: [0191] a silicone resin, [0192] a silicone polymer, and [0193] a silicon-containing capping agent which provides said acrylate or methacrylate functionality, wherein said silicon-containing capping agent is of the general formula XYR′.sub.bSiZ.sub.3-b, wherein [0194] X is a monovalent radical of the general formula AE- [0195] where E is —O— or —NH— and A is an acryl group or a methacryl group, [0196] Y is a divalent alkylene radical having from 1 to 6 carbon atoms, [0197] R′ is a methyl or a phenyl radical, [0198] Z is a monovalent hydrolyzable organic radical or a halogen, and [0199] b is 0 or 1; [0200] wherein the silicone resin and silicone polymer are reacted to form a pressure-sensitive adhesive, wherein the silicon-containing capping agent is introduced prior to, during, or after the silicone resin and silicone polymer are reacted, and wherein: [0201] the silicon-containing capping agent reacts with the pressure-sensitive adhesive after the silicone resin and silicone polymer have been condensation reacted to form the pressure-sensitive adhesive; or [0202] the silicon-containing capping agent reacts in-situ with the silicone resin and silicone polymer;
(ii) polymerizing an ethylenically unsaturated monomer and the silicon-containing pressure-sensitive adhesive composition comprising acrylate or methacrylate functionality of step (i) in a first solvent in the presence of an initiator at a temperature of from 50° C. to 100° C. to form a silicone acrylic hybrid composition;
(iii) adding a processing solvent, wherein the processing solvent has a higher boiling point than the first solvent, and
(iv) applying heat at a temperature of from 70° C. to 150° C. such that a majority of the first solvent is selectively removed;
(v) removing the processing solvent; and.
(vi) adding a second solvent to form the silicone acrylic hybrid composition, wherein the phase arrangement of the silicone acrylic hybrid composition is selectively controlled by selection of the second solvent.
[0203] The silicone resin according to the previous paragraphs may contain a copolymer comprising triorganosiloxy units of the formula R.sup.X.sub.3SiO.sub.1/2 and tetrafunctional siloxy units of the formula SiO.sub.4/2 in a ratio of from 0.1 to 0.9, preferably of about 0.6 to 0.9, triorganosiloxy units for each tetrafunctional siloxy unit. Preferably, each R.sup.X independently denotes a monovalent hydrocarbon radical having from 1 to 6 carbon atoms, vinyl, hydroxyl or phenyl groups.
[0204] The silicone polymer according to the previous paragraphs may comprise at least one polydiorganosiloxane and is preferably end-capped (end-blocked) with a functional group selected from the group consisting of hydroxyl groups, alkoxy groups, hydride groups, vinyl groups, or mixtures thereof. The diorganosubstituent may be selected from the group consisting of dimethyl, methylvinyl, methylphenyl, diphenyl, methylethyl, (3,3,3-trifluoropropyl)methyl and mixtures thereof. Preferably, the diorganosubstituents contain only methyl groups. The molecular weight of polydiorganosiloxane will typically range from about 50,000 to about 1,000,000, preferably, from about 80,000 to about 300,000. Preferably, the polydiorganosiloxane comprises AR.sup.XSiO units terminated with endblocking TR.sup.XASiO.sub.1/2 units, wherein the polydiorganosiloxane has a viscosity of from about 100 centipoise to about 30,000,000 centipoise at 25° C., each A radical is independently selected from R.sup.X or halohydrocarbon radicals having from 1 to 6 carbon atoms, each T radical is independently selected from the group consisting of R.sup.X, OH, H or OR.sup.Y, and each R.sup.Y is independently an alkyl radical having from 1 to 4 carbon atoms.
[0205] As an example using forms of the preferred silicone resin and the preferred silicone polymer, one type of pressure sensitive adhesive is made by:
mixing (i) from 30 to 80 inclusive parts by weight of at least one resin copolymer containing silicon-bonded hydroxyl radicals and consisting essentially of R.sup.X.sub.3SiO.sub.1/2 units and SiO.sub.4/2 units in a mole ratio of 0.6 to 0.9 R.sup.X.sub.3SiO.sub.1/2 units for each SiO.sub.4/2 unit present, (ii) between about 20 and about 70 parts by weight of at least one polydiorganosiloxane comprising AR.sup.XSiO units terminated with endblocking TR.sup.XASiO.sub.1/2 units, wherein the polydiorganosiloxane has a viscosity of from about 100 centipoise to about 30,000,000 centipoise at 25° C. and each R.sup.X is a monovalent organic radical selected from the group consisting of hydrocarbon radicals of from 1 to 6 inclusive carbon atoms, each A radical is independently selected from R.sup.X or halohydrocarbon radicals having from 1 to 6 inclusive carbon atoms, each T radical is independently selected from the group consisting of R.sup.X, OH, H or OR.sup.Y, and each R.sup.Y is independently an alkyl radical of from 1 to 4 inclusive carbon atoms; a sufficient amount of (iii) at least one of the silicon-containing capping agents, also referred to throughout as endblocking agents, described below and capable of providing a silanol content, or concentration, in the range of 5,000 to 15,000, more typically 8,000 to 13,000, ppm, when desirable an additional catalytic amount of (iv) a mild silanol condensation catalyst in the event that none is provided by (ii), and when necessary, an effective amount of (v) an organic solvent which is inert with respect to (i), (ii), (iii) and (iv) to reduce the viscosity of a mixture of (i), (ii), (iii), and (iv), and condensing the mixture of (i), (ii), (iii) and (iv) at least until a substantial amount of the silicon-containing capping agent or agents have reacted with the silicon-bonded hydroxyl radicals and T radicals of (i) and (ii). Additional organosilicon endblocking agents can be used in conjunction with the silicon-containing capping agent or agents (iii) of the present invention.
[0206] The silicon-containing capping agent according to the previous paragraphs may be selected from the group of acrylate functional silanes, acrylate functional silazanes, acrylate functional disilazanes, acrylate functional disiloxanes, methacrylate functional silanes, methacrylate functional silazanes, methacrylate functional disilazanes, meth-acrylate functional disiloxanes, and combinations thereof and may be described as to be of the general formula XYR′.sub.bSiZ.sub.3-b, wherein X is a monovalent radical of the general formula AE- where E is —O— or —NH— and A is an acryl group or a methacryl group, Y is a divalent alkylene radical having from 1 to 6 carbon atoms, R′ is a methyl or a phenyl radical, Z is a monovalent hydrolyzable organic radical or a halogen, and b is 0, 1 or 2. Preferably, the monovalent hydrolyzable organic radical is of the general formula R″0- where R″ is an alkylene radical. Most preferably, this particular endblocking agent is selected from the group of 3-methacryloxypropyldimethylchlorosilane, 3-methacryloxypropyldichlorosilane, 3-methacryloxypropyltrichlorosilane, 3-methacryloxypropyldimethylmethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-meth-acryloxypropyltrimethoxysilane, 3-methacryloxypropyldimethylethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, (methacryloxymethyl)dimethylmethoxysilane, (methacryloxymethyl)methyldimethoxysilane, (methacryloxymethyl)trimethoxysilane, (methacryloxymethyl)dimethylethoxysilane, (methacryloxymethyl)methyldiethoxysilane, methacryloxymethyltriethoxysilane, methacryloxy-propyltriisopropoxysilane, 3-methacryloxypropyldimethylsilazane, 3-acryloxy-propyldimethylchlorosilane, 3-acryloxypropyldichlorosilane, 3-acryloxypropyl-trichlorosilane, 3-acryloxypropyldimethylmethoxysilane, 3-acryloxy-propylmethyldimethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-acryloxypropyl-dimethylsilazane, and combinations thereof
[0207] The ethylenically unsaturated monomer according to the previous paragraphs can be any monomer having at least one carbon-carbon double bond. Preferably, the ethylenically unsaturated monomer according to the previous paragraphs may be a compound selected from the group consisting of aliphatic acrylates, aliphatic methacrylates, cycloaliphatic acrylates, cycloaliphatic methacrylates, and combinations thereof. It is to be understood that each of the compounds, the aliphatic acrylates, the aliphatic methacrylates, the cycloaliphatic acrylates, and the cycloaliphatic methacrylates, include an alkyl radical. The alkyl radicals of these compounds can include up to 20 carbon atoms. The aliphatic acrylates that may be selected as one of the ethylenically unsaturated monomers are selected from the group consisting of methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, iso-butyl acrylate, tert-butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, iso-octyl acrylate, iso-nonyl acrylate, iso-pentyl acrylate, tridecyl acrylate, stearyl acrylate, lauryl acrylate, and mixtures thereof. The aliphatic methacrylates that may be selected as one of the ethylenically unsaturated monomers are selected from the group consisting of methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, iso-butyl meth-acrylate, tert-butyl methacrylate, hexyl methacrylate, 2-ethylhexyl methacrylate, iso-octyl methacrylate, iso-nonyl methacrylate, iso-pentyl methacrylate, tridecyl methacrylate, stearyl methacrylate, lauryl methacrylate, and mixtures thereof. The cycloaliphatic acrylate that may be selected as one of the ethylenically unsaturated monomers is cyclohexyl acrylate, and the cycloaliphatic methacrylate that may be selected as one of the ethylenically unsaturated monomers is cyclohexyl methacrylate.
[0208] It is to be understood that the ethylenically unsaturated monomer used for preparing the silicone acrylic hybrid pressure sensitive adhesive may be more than one ethylenically unsaturated monomer. That is, a combination of ethylenically unsaturated monomers may be polymerized, more specifically co-polymerized, along with the silicon-containing pressure sensitive adhesive composition comprising acrylate or methacrylate functionality and the initiator. According to a certain embodiment of the invention, the silicone acrylic hybrid pressure-sensitive adhesive is prepared by using at least two different ethylenically unsaturated monomers, preferably selected from the group of 2-ethylhexyl acrylate and methyl acrylate, preferably in a ratio of from 40:60 to 70:30, more preferably in a ratio of from 65:35 to 55:45 or of from 55:45 to 45:50, particular preferred in a ratio of 50% 2-ethylhexyl acrylate and 50% methyl acrylate, or in a ratio of 60% 2-ethylhexyl acrylate and 40% methyl acrylate, as the acrylic monomer.
[0209] The initiator according to the previous paragraphs may be any substance that is suitable to initiate the polymerization of the silicon-containing pressure sensitive adhesive composition comprising acrylate or methacrylate functionality and the ethylenically unsaturated monomer to form the silicone acrylic hybrid. For example, free radical initiators selected from the group of peroxides, azo compounds, redox initiators, and photo-initiators may be used.
[0210] Further suitable silicone resins, silicone polymers, silicon-containing capping agents, ethylenically unsaturated monomers, and initiators that can be used in accordance with the previous paragraphs are detailed in WO 2007/145996, EP 2 599 847 A1, and WO 2016/130408.
[0211] According to a certain embodiment of the invention, the silicone acrylic hybrid polymer comprises a reaction product of a silicone polymer, a silicone resin and an acrylic polymer, wherein the acrylic polymer is covalently self-crosslinked and covalently bound to the silicone polymer and/or the silicone resin.
[0212] According to a certain other embodiment of the invention, the silicone acrylic hybrid polymer comprises a reaction product of a silicone polymer, a silicone resin and an acrylic polymer, wherein the silicone resin contains triorganosiloxy units R.sub.3SiO.sub.1/2 where R is an organic group, and tetrafunctional siloxy units SiO.sub.4/2 in a mole ratio of from 0.1 to 0.9 R.sub.3SiO.sub.1/2 units for each SiO.sub.4/2.
[0213] The acrylic polymer may comprise at least an alkoxysilyl functional monomer, polysiloxane-containing monomer, halosilyl functional monomer or alkoxy halosilyl functional monomer. Preferably, the acrylic polymer is prepared from alkoxysilyl functional monomers selected from the group consisting of trialkoxylsilyl (meth)acrylates, dialkoxyalkylsilyl (meth)acrylates, and mixtures thereof, or comprises end-capped alkoxysilyl functional groups. The alkoxysilyl functional groups may preferably be selected from the group consisting of trimethoxylsilyl groups, dimethoxymethylsilyl groups, triethoxylsilyl, diethoxymethylsilyl groups and mixtures thereof.
[0214] The acrylic polymer may also be prepared from a mixture comprising polysiloxane-containing monomers, preferably from a mixture comprising polydimethylsiloxane mono (meth)acrylate.
[0215] The silyl functional monomers will typically be used in amounts of from 0.2 to 20% by weight of the acrylic polymer, more preferably the amount of silyl functional monomers will range from about 1.5 to about 5% by weight of the acrylic polymer.
[0216] The amount of polysiloxane-containing monomer will typically be used in amounts of from 1.5 to 50% by weight of the acrylic polymer, more preferably the amount of polysiloxane-containing monomers will range from 5 to 15% by weight of the acrylic polymer.
[0217] Alternatively, the acrylic polymer comprises a block or grafted copolymer of acrylic and polysiloxane. An example of a polysiloxane block copolymer is polydimethylsiloxane-acrylic block copolymer. The preferred amount of siloxane block is 10 to 50% by weight of the whole block polymer.
[0218] The acrylic polymer comprises alkyl (meth)acrylate monomers. Preferred alkyl (meth)acrylates which may be used have up to about 18 carbon atoms in the alkyl group, preferably from 1 to about 12 carbon atoms in the alkyl group. Preferred low glass transition temperature (Tg) alkyl acrylate with a homopolymer Tg of less than about 0° C. have from about 4 to about 10 carbon atoms in the alkyl group and include butyl acrylate, amyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, isooctyl acrylate, decyl acrylate, isomers thereof, and combinations thereof. Particularly preferred are butyl acrylate, 2-ethylhexyl acrylate and isooctyl acrylate. The acrylic polymer components may further comprise (meth)acrylate monomers having a high Tg such as methyl acrylate, ethyl acrylate, methyl methacrylate and isobutyl methacrylate.
[0219] The acrylic polymer component may further comprise a polyisobutylene group to improve cold flow properties of the resultant adhesive.
[0220] The acrylic polymer components may comprise nitrogen-containing polar monomers. Examples include N-vinyl pyrrolidone, N-vinyl caprolactam, N-tertiary octyl acrylamide, dimethyl acrylamide, diacetone acrylamide, N-tertiary butyl acrylamide, N-isopropyl acrylamide, cyanoethylacrylate, N-vinyl acetamide and N-vinyl formamide.
[0221] The acrylic polymer component may comprise one or more hydroxyl containing monomers such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, hydroxypropyl acrylate and/or hydroxypropyl methacrylate.
[0222] The acrylic polymer components may, if desired, comprise carboxylic acid containing monomers. Useful carboxylic acids preferably contain from about 3 to about 6 carbon atoms and include, among others, acrylic acid, methacrylic acid, itaconic acid, β-carboxyethyl acrylate and the like. Acrylic acid is particularly preferred.
[0223] Other useful, well known co-monomers include vinyl acetate, styrene, cyclohexyl acrylate, alkyl di(meth)acrylates, glycidyl methacrylate and allyl glycidyl ether, as well as macromers such as, for example, poly(styryl)methacrylate.
[0224] One acrylic polymer component that can be used in the practice of the invention is an acrylic polymer that comprises from about 90 to about 99.5% by weight of butyl acrylate and from about 0.5 to about 10% by weight dimethoxymethylsilyl methacrylate.
[0225] According to a certain embodiment of the invention the silicone acrylic hybrid polymer may be prepared by a) reacting silicone polymer with silicone resin to form a resultant product, b) reacting the resultant product of a) with an acrylic polymer containing reactive functionality, wherein the components are reacted in an organic solvent.
[0226] According to a certain embodiment of the invention the silicone acrylic hybrid polymer may be prepared by a) reacting a silicone resin with an acrylic polymer containing reactive functionality to form a resultant product, b) reacting the resultant product of a) with silicone polymer, wherein the components are reacted in an organic solvent.
[0227] According to a certain embodiment of the invention the silicone acrylic hybrid polymer may be prepared by a) reacting a silicone polymer with an acrylic polymer containing reactive functionality to form a resultant product, b) reacting the resultant product of a) with silicone resin, wherein the components are reacted in an organic solvent.
[0228] Further suitable acrylic polymers, silicone resins, and silicone polymers that can be used for chemically reacting together a silicone polymer, a silicone resin and an acrylic polymer to provide a silicone acrylic hybrid polymer in accordance with the previous paragraphs are detailed in WO 2010/124187.
[0229] According to certain embodiments of the invention, the at least one polymer is a non-hybrid polymer. Non-hybrid polymers (e.g. non-hybrid pressure-sensitive adhesives) are polymers (e.g. polymer-based pressure-sensitive adhesives) which do not include a hybrid species. Preferred are non-hybrid polymers (e.g. non-hybrid pressure-sensitive adhesives) based on polysiloxanes, polyisobutylenes, and acrylates.
[0230] The non-hybrid polymers (e.g. the non-hybrid pressure-sensitive adhesives) may be contained in the active agent-containing layer structure and/or in the adhesive overlay.
[0231] Non-hybrid pressure-sensitive adhesives are usually supplied and used in solvents like n-heptane and ethyl acetate. The solids content of the pressure-sensitive adhesives is usually between 30% and 80%.
[0232] Suitable non-hybrid polymers according to the invention are commercially available e.g. under the brand names BIO-PSAs (pressure-sensitive adhesives based on polysiloxanes), Oppanol™ (polyisobutylenes), or Duro-Tak™ (acrylic polymers).
[0233] According to one embodiment of the invention, the at least one polymer is a polymer based on polysiloxanes. Polymers based on polysiloxanes may also be referred to as silicone-based polymers or polysiloxane-based polymers. Suitable polymers based on polysiloxanes are preferably pressure sensitive adhesives based on polysiloxanes. Pressure-sensitive adhesives based on polysiloxanes may also be referred to as silicone-based adhesives, silicone-based pressure-sensitive adhesives, polysiloxane-based adhesives, or polysiloxane-based pressure-sensitive adhesives. These pressure-sensitive adhesives based on polysiloxanes provide for suitable tack and for quick bonding to various skin types, including wet skin, suitable adhesive and cohesive qualities, long lasting adhesion to the skin, a high degree of flexibility, a permeability to moisture, and compatibility to many actives and film-substrates. It is possible to provide them with sufficient amine resistance and therefore enhanced stability in the presence of amines. Such pressure-sensitive adhesives are based on a resin-in-polymer concept wherein, by condensation reaction of silanol end blocked polydimethylsiloxane with a silica resin (also referred to as silicate resin), a pressure-sensitive adhesive based on polysiloxane is prepared wherein for amine stability the residual silanol functionality is additionally capped with trimethylsiloxy groups. The silanol end blocked polydimethylsiloxane content contributes to the viscous component of the visco-elastic behavior, and impacts the wetting and the spreadability properties of the adhesive. The resin acts as a tackifying and reinforcing agent, and participates in the elastic component. The correct balance between silanol end blocked polydimethylsiloxane and resin provides for the correct adhesive properties.
[0234] Examples of silicone-based PSA compositions which are commercially available include the standard BIO-PSA series (7-4400, 7-4500 and 7-4600 series) and the amine compatible (endcapped) BIO-PSA series (7-4100, 7-4200 and 7-4300 series) manufactured and typically supplied in n-heptane or ethyl acetate by Dow Corning. For example, BIO-PSA 7-4201 is characterized by a solution viscosity at 25° C. and about 60% solids content in heptane of 450 mPa s and a complex viscosity at 0.01 rad/s at 30° C. of 1×10.sup.8 Poise. BIO-PSA 7-4301 has a solution viscosity at 25° C. and about 60% solids content in heptane of 500 mPa s and a complex viscosity at 0.01 rad/s at 30° C. of 5×10.sup.6 Poise.
[0235] The pressure-sensitive adhesives based on polysiloxanes are supplied and used in solvents like n-heptane, ethyl acetate or other volatile silicone fluids. The solids content of pressure-sensitive adhesives based on polysiloxanes in solvents is usually between 60 and 85%, preferably between 70 and 80% or between 60 and 75%. The skilled person is aware that the solids content may be modified by adding a suitable amount of solvent.
[0236] According to one embodiment of the invention, the at least one polymer is a polymer based on polyisobutylenes, preferably a pressure-sensitive adhesive based on polyisobutylenes. Suitable polyisobutylenes according to the invention are available under the tradename Oppanol®. Combinations of high molecular weight polyisobutylenes (e.g. N100, N80) and medium molecular weight polyisobutylenes (e.g. B10, B12) may be used. Suitable ratios of medium molecular weight polyisobutylene to high molecular weight polyisobutylene are in the range of from 100:1 to 1:100, preferably from 95:5 to 40:60, more preferably from 90:10 to 80:20. A preferred example for a polyisobutylene combination is B10:N100 in a ratio of 85:15. Oppanol® N100 has a viscosity average molecular weight M.sub.v of 1,110,000, and a weight average molecular weight M.sub.w of 1,550,000, and an average molecular weight distribution M.sub.w/M.sub.n of 2.9. Oppanol® B10 has a viscosity average molecular weight M.sub.v of 40,000, and a weight average molecular weight M.sub.w of 53,000, and an average molecular weight distribution M.sub.w/M.sub.n of 3.2. In certain embodiments, polybutene may be added to the polyisobutylenes. The solids content of polyisobutylenes in solvents is usually between 30 and 50%, preferably between 35 and 40%. The skilled person is aware that the solids content may be modified by adding a suitable amount of solvent.
[0237] According to one embodiment of the invention, the at least one polymer is a polymer based on acrylates, preferably a pressure-sensitive adhesive based on acrylates. Pressure-sensitive adhesives based on acrylates may also be referred to as acrylate-based pressure-sensitive adhesives, or acrylate pressure-sensitive adhesives. Pressure-sensitive adhesives based on acrylates may have a solids content preferably between 30% and 60%. Such acrylate-based pressure-sensitive adhesives may or may not comprise functional groups such as hydroxy groups, carboxylic acid groups, neutralized carboxylic acid groups and mixtures thereof. Thus, the term “functional groups” in particular refers to hydroxy- and carboxylic acid groups, and deprotonated carboxylic acid groups.
[0238] Corresponding commercial products are available e.g. from Henkel under the tradename Duro Tak®. Such acrylate-based pressure-sensitive adhesives are based on monomers selected from one or more of acrylic acid, butylacrylate, 2-ethylhexylacrylate, glycidylmethacrylate, 2-hydroxyethylacrylate, methylacrylate, methylmethacrylate, t-octylacrylamide and vinylacetate, and are provided in ethyl acetate, heptanes, n-heptane, hexane, methanol, ethanol, isopropanol, 2,4-pentanedione, toluene or xylene or mixtures thereof. Suitable acrylate-based pressure-sensitive adhesives are based on monomers selected from two or more of acrylic acid, butylacrylate, 2-ethylhexylacrylate, glycidylmethacrylate, 2-hydroxyethylacrylate, methylacrylate, methylmethacrylate, t-octylacrylamide and vinylacetate.
[0239] In a preferred embodiment, the acrylate-based pressure-sensitive adhesive does not contain vinylacetate.
[0240] In one embodiment of the present invention, the at least one polymer is an acrylate-based pressure-sensitive adhesive, which is a copolymer based on 2-ethylhexyl-acrylate, 2-hydroxyethyl-acrylate and methylacrylate.
[0241] Specific acrylate-based pressure-sensitive adhesives are available as: [0242] Duro-Tak™ 387-2510 or Duro-Tak™ 87-2510 (a copolymer based on 2-ethylhexyl-acrylate, 2-hydroxyethyl-acrylate and methylacrylate, provided as a solution in ethyl acetate and hexane), [0243] Duro-Tak™ 87-4287 (a copolymer based on vinyl acetate, 2-ethylhexyl-acrylate, and 2-hydroxyethyl-acrylate provided as a solution in ethyl acetate without cross-linking agent), [0244] Duro-Tak™ 387-2287 or Duro-Tak™ 87-2287 (a copolymer based on vinyl acetate, 2-ethylhexyl-acrylate, 2-hydroxyethyl-acrylate and glycidyl-methacrylate provided as a solution in ethyl acetate without cross-linking agent), [0245] Duro-Tak™ 387-2516 or Duro-Tak™ 87-2516 (a copolymer based on vinyl acetate, 2-ethylhexyl-acrylate, 2-hydroxyethyl-acrylate and glycidyl-methacrylate provided as a solution in ethyl acetate, ethanol, n-heptane and methanol with a titanium cross-linking agent), [0246] Duro-Tak™ 387-2051 or Duro-Tak™ 87-2051 (a copolymer based on acrylic acid, butylacrylate, 2-ethylhexylacrylate and vinyl acetate, provided as a solution in ethyl acetate and heptane), [0247] Duro-Tak™ 387-2353 or Duro-Tak™ 87-2353 (a copolymer based on acrylic acid, 2-ethylhexylacrylate, glycidylmethacrylate and methylacrylate, provided as a solution in ethyl acetate and hexane), [0248] Duro-Tak™ 87-4098 (a copolymer based on 2-ethylhexyl-acrylate and vinyl acetate, provided as a solution in ethyl acetate).
[0249] In a preferred embodiment, the acrylate-based pressure-sensitive adhesive does not contain a cross-linking agent.
[0250] In a preferred embodiment of the present invention, the acrylate-based pressure-sensitive adhesive does not contain carboxyl groups as functional groups.
[0251] In one embodiment, the acrylate-based pressure-sensitive adhesive is free of functional groups.
[0252] Auxiliary polymers may be added, for example, to enhance cohesion and/or adhesion, or to reduce the cold flow of the polymer layer, as a solubilizer, or as a crystallization inhibitor.
[0253] The auxiliary polymer may be selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, polyvinylpyrrolidones, vinylpyrrolidone-vinyl acetate copolymers, polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol copolymer, cellulose derivatives, and mixtures thereof. In one embodiment, the auxiliary polymer is a cellulose derivative, preferably ethyl cellulose.
Release Characteristics
[0254] The TTS in accordance with the invention are designed for transdermally administering fingolimod to the systemic circulation for a predefined extended period of time (e.g. at least or about 72 hours, about 84 hours, or about 96 hours, preferably for about 168 hours).
[0255] In one aspect, the TTS according to the invention as described above provides a mean release rate of fingolimod of 0.1 to 1.0 mg/day, preferably of 0.3 to 0.7 mg/day, more preferably of 0.4 to 0.6 mg/day over an extended period of time (e.g. at least or about 72 hours, about 84 hours, about 96 hours, or about 168 hours). For example, the TTS according to the invention as described above provides a mean release rate of fingolimod of 0.1 to 1.0 mg/day over at least 72 hours.
[0256] In certain embodiments, the TTS according to the invention as described above provides a cumulative permeated amount of fingolimod of more than 1.5 μg/cm.sup.2, or of more than 1.5 μs/cm.sup.2 to 15.0 μg/cm.sup.2, of about 2.0 μg/cm.sup.2 to 15.0 μg/cm.sup.2, 2.5 to 15.0 μg/cm.sup.2, 3.0 to 15.0 μs/cm.sup.2, or 5.0 to 15.0 μs/cm.sup.2 within the first 24 hours of administration as measured in a Franz diffusion cell with dermatomed human skin, preferably determined by measuring the permeated amount of fingolimod in a Franz diffusion cell with dermatomed human skin with a thickness of 500 μm, when a phosphate buffer solution pH 5.5 with 0.1% Methyl-β-Cyclodextrine and 0.1% saline azide as antibacteriological agent is used at a temperature of 32±1° C.
[0257] In certain embodiments, the TTS according to the invention as described above provides a cumulative permeated amount of fingolimod of more than 6.0 μg/cm.sup.2, more than 6.0 μg/cm.sup.2 to 40.0 μs/cm.sup.2, of about 7.0 μs/cm.sup.2 to 40.0 μg/cm.sup.2, 9.0 to 40.0 μg/cm.sup.2, 10.0 to 40.0 μg/cm.sup.2, or 15.0 to 40 μg/cm.sup.2 within the first 36 hours of administration as measured in a Franz diffusion cell with dermatomed human skin, preferably determined by measuring the permeated amount of fingolimod in a Franz diffusion cell with dermatomed human skin with a thickness of 500 μm, when a phosphate buffer solution pH 5.5 with 0.1% Methyl-β-Cyclodextrine and 0.1% saline azide as antibacteriological agent is used at a temperature of 32±1° C.
[0258] In certain embodiments, the TTS according to the invention as described above provides a skin permeation rate of fingolimod of more than 0.1 μg/cm.sup.2-hr, or of more than 0.1 μg/cm.sup.2-hr to 1.0 μg/cm.sup.2-hr, of about 0.15 μg/cm.sup.2-hr to 1.0 μg/cm.sup.2-hr, 0.2 μg/cm.sup.2-hr to 1.0 μg/cm.sup.2-hr, or 0.2 μs/cm.sup.2-hr to 1.0 μg/cm.sup.2-hr at hour 16 after administration as measured in a Franz diffusion cell with dermatomed human skin, preferably determined by measuring the permeated amount of fingolimod in a Franz diffusion cell with dermatomed human skin with a thickness of 500 μm, when a phosphate buffer solution pH 5.5 with 0.1% Methyl-β-Cyclodextrine and 0.1% saline azide as antibacteriological agent is used at a temperature of 32±1° C.
[0259] According to certain aspects of the present invention, the TTS provides a ratio of C.sub.max fingolimod phosphate:C.sub.max fingolimod of 0.2:1 to 0.8:1, of 0.3:1 to 0.7:1, or of about 0.5:1 over about 168 hours of administration after a single-dose administration to a subject population.
Method of Treatment/Medical Use
[0260] In accordance with a specific aspect of the present invention, the TTS according to the invention is for use in a method of treating an immune disorder, such as multiple sclerosis.
[0261] According to certain aspects of the present invention, the TTS is for use in a method of treating an immune disorder, wherein the transdermal therapeutic system is applied on the skin of a patient for at least or about 72 hours (3 days), or for about 84 hours (3.5 days), or for about 168 hours (7 days). Preferably, the TTS is applied for about 168 hours (7 days).
[0262] According to certain aspects of the present invention, the TTS provides a ratio of C.sub.max fingolimod phosphate:C.sub.max fingolimod of 0.2:1 to 0.8:1, of 0.3:1 to 0.7:1, or of about 0.5:1 over about 168 hours of administration after a single-dose administration to a subject population.
[0263] According to one aspect, the invention relates to fingolimod base for use in a method of treating an immune disorder, preferably multiple sclerosis, wherein fingolimod base is administered to the skin of a patient in a transdermal therapeutic system according to the invention.
[0264] According to one aspect, the invention relates to the use of a TTS according to the present invention for the manufacture of a medicament for treating an immune disorder. In particular, the invention relates to the use of a TTS according to the present invention for the manufacture of a medicament for treating multiple sclerosis, wherein preferably the TTS is applied to the skin of a patient for at least of about 72 hours (3 days), or for about 84 hours (3.5 days), or for about 168 hours (7 days).
[0265] According to another aspect, the present invention relates to a method of treating an immune disorder, preferably multiple sclerosis, by applying to the skin of a patient a transdermal therapeutic system according to the invention. In this connection, the TTS as described above is preferably applied to the skin of a patient for at least about 72 hours (3 days), or for about 84 hours (3.5 days), or for about 168 hours (7 days).
Method of Manufacture
[0266] The invention further relates to a method of manufacture of a transdermal therapeutic system according to the invention comprising the steps of: [0267] 1) providing a fingolimod-containing coating composition comprising [0268] a) fingolimod (e.g. fingolimod base, [0269] b) at least one polymer (e.g. a polymer-based pressure-sensitive adhesive), [0270] c) dodecan-1-ol, and [0271] d) optionally a solvent, [0272] 2) coating the fingolimod-containing coating composition onto a release liner in an amount to provide the desired area weight, [0273] 3) drying the coated fingolimod-containing coating composition to provide the fingolimod-containing layer, [0274] 4) laminating the fingolimod-containing layer to a backing layer to provide a fingolimod-containing layer structure, [0275] 5) optionally providing an additional skin contact layer by coating and drying an active agent-free coating composition or an active agent-containing coating composition according to steps 2 and 3, removing the release liner of the fingolimod-containing layer and laminating the adhesive side of the skin contact layer onto the adhesive side of the fingolimod-containing layer to provide a fingolimod-containing layer structure, [0276] 6) punching the individual systems from the fingolimod-containing layer structure, [0277] 7) optionally adhering to the individual systems an active-free self-adhesive layer structure comprising also a backing layer and an active agent-free pressure-sensitive adhesive layer and which is larger than the individual systems of fingolimod-containing self-adhesive layer structure.
[0278] In a preferred embodiment, the at least one polymer is a pressure-sensitive adhesive polymer and is provided as a solution, preferably in ethyl acetate, n-heptane or hexane.
[0279] In one embodiment, in step 1) fingolimod is present in the form of fingolimod base and is combined with dodecanol and the at least one polymer in ethyl acetate, n-heptane, or hexane to provide the fingolimod-containing coating composition.
[0280] In step 3) and optionally in step 5) of the above method of manufacture, drying is performed preferably at a temperature of from 20 to 90° C.
EXAMPLES
[0281] The present invention will now be more fully described with reference to the accompanying examples. It should be understood, however, that the following description is illustrative only and should not be taken in any way as a restriction of the invention.
Example 1
Coating Composition
[0282] The formulations of the fingolimod base-containing coating compositions are summarized below.
TABLE-US-00001 TABLE 1 Comparative Comparative Ingredient Example A Example F Example 1 (Trade Name) [g] [%] [g] [%] [g] [%] Fingolimod base 0.15 3.0 0.15 3.0 0.15 3.0 Ethylcellulose 0.05 1.0 0.05 1.0 0.05 1.0 Octyldodecanol (Eutanol ™ G) — — 0.51 10.0 — — 1-Dodecanol — — — — 0.51 10.0 Pressure-sensitive adhesive based 12.52 96.0 11.27 86.0 11.24 86.0 on polyisobutylenes in n-heptane; Solids content of 38% by weight (DURO-TAK ™ 87-6908) n-heptane 0.85 — 1.56 — 1.55 — Total 13.57 100.0 13.54 100.0 13.50 100.0 Area Weight [g/m.sup.2] 100.1 97.5 97.0 Loading API [μg/cm.sup.2] 302.1 293.5 294.0
Preparation of the Coating Composition
[0283] Fingolimod base was put in a suitable mixing vessel (beaker) and n-heptane was added. Subsequently, the pressure-sensitive adhesive (based on polyisobutylenes in the form of a mixture in n-heptane, having a solid content of 38% by weight, DURO-TAK 87-6908 purchased from Henkel) was added to the slurry. Ethylcellulose (purchased from IMCD) was added to the mixture while stirring and the mass was stirred for approx. 3 hours.
[0284] For Comparative Example F, Octyldodecanol (Eutanol™ G purchased from Sigma Aldrich) was added before n-heptane was added.
[0285] For Example 1, 1-Dodecanol (purchased from Alfa Aesar) was added before n-heptane was added.
Coating of the Coating Composition
[0286] The fingolimod base-containing coating composition was coated within 24 hours on a adhesively equipped polyethylenterephthalate (PET) foil which may function as a release liner and dried at room temperature and 60° C. for 15 minutes each.
[0287] The coating thickness was chosen such that removal of the solvents results in an area weight of the matrix layer of approx. 100 g/m.sup.2. The dried film was then laminated with a backing layer (polyethylenterephthalate (PET) foil 19 μm) to provide the fingolimod-containing self-adhesive layer structure.
Preparation of the TTS (all Examples)
[0288] The individual systems (TTS) were then punched out from the fingolimod-containing self-adhesive layer structure.
[0289] In specific embodiments a TTS as described above can be provided with an adhesive overlay, i.e. a further self-adhesive layer structure of larger surface area, preferably with rounded corners, comprising a pressure-sensitive adhesive matrix layer which is free of active ingredient and a preferably skin-colored backing layer. The TTSs are then punched out and sealed into pouches of the primary packaging material.
Example 2
Coating Composition
[0290] The formulations of the fingolimod base-containing coating compositions are summarized below.
TABLE-US-00002 TABLE 2 Comparative Example B Example 2 Ingredient (Trade Name) [g] [%] [g] [%] Fingolimod base 0.15 3.0 0.15 3.0 Povidone K90F (Kollidon ™ 0.25 5.0 0.25 5.0 90 F from BASF) 1-Dodecanol — — 0.51 10.0 Pressure-sensitive adhesive 12.07 92.0 10.72 82.0 based on polyisobutylenes in n-heptane; Solids content of 38% by weight (DURO-TAK ™ 87- 6908 from Henkel) n-heptane 1.09 — 1.87 — Total 13.56 100.0 13.50 100.0 Area Weight [g/m.sup.2] 101.8 97.8 Loading API [μg/cm.sup.2] 304.5 298.3
Preparation of the Coating Composition
[0291] Fingolimod base was put in a suitable mixing vessel (beaker) and n-heptane was added. The pressure-sensitive adhesive (based on polyisobutylenes in the form of a mixture in n-heptane, having a solid content of 38% by weight, DURO-TAK 87-6908 purchased from Henkel) was added to the slurry. Polyvinylpyrrolidone (Kollidon™ 90 F from BASF) was added to the mixture while stirring and the mass was stirred for approx. 3 hours.
[0292] For Example 2, 1-Dodecanol (purchased from Alfa Aesar) was added before n-heptane was added.
Coating of the Coating Composition
[0293] See Example 1.
Preparation of the TTS
[0294] See Example 1.
Example 3
Coating Composition
[0295] The formulation of the fingolimod base-containing coating composition is summarized below.
TABLE-US-00003 TABLE 3 Comparative Example C Example 3 Ingredient (Trade Name) [g] [%] [g] [%] Fingolimod base 0.15 3.0 0.15 3.0 Crospovidone 1.01 20.2 1.01 20.2 1-Dodecanol — — 0.52 10.2 Pressure-sensitive adhesive 10.05 76.8 8.72 66.7 based on polyisobutylenes in n-heptane; Solids content of 38% by weight (DURO-TAK ™ 87- 6908 from Henkel) n-heptane 2.29 — 3.10 — Total 13.50 100.0 13.50 100.0 Area Weight [g/m.sup.2] 104.1 103.2 Loading API [μg/cm.sup.2] 314.1 308.4
Preparation of the Coating Composition
[0296] Fingolimod base was put in a suitable mixing vessel (beaker) and n-heptane was added. The pressure-sensitive adhesive (based on polyisobutylenes in the form of a mixture in n-heptane, having a solid content of 38% by weight, DURO-TAK 87-6908 purchased from Henkel) was added to the slurry. Crospovidone was added to the mixture while stirring and the mass was stirred for approx. 3 hours.
[0297] For Example 3, 1-Dodecanol (purchased from Alfa Aesar) was added before n-heptane was added.
Coating of the Coating Composition
[0298] See Example 1.
Preparation of the TTS
[0299] See Example 1.
Example 4
Coating Composition
[0300] The formulation of the fingolimod base-containing coating composition is summarized below.
TABLE-US-00004 TABLE 4 Comparative Example D Example 4 Ingredient (Trade Name) [g] [%] [g] [%] Fingolimod base 0.15 3.0 0.15 3.0 1-Dodecanol — — 0.50 10.0 Acrylic adhesive in ethyl 11.77 97.0 10.55 87.0 acetate and hexane; Solids content of 41.2% by weight (DURO-TAK ™ 387- 2510 from Henkel) n-heptane 0.62 — 1.29 — Total 12.54 100.0 12.49 100.0 Area Weight [g/m.sup.2] 111.7 107.1 Loading API [μg/cm.sup.2] 333.8 320.2
Preparation of the Coating Composition
[0301] Fingolimod base was put in a suitable mixing vessel (beaker) and n-heptane was added. The pressure-sensitive adhesive (acrylic adhesive in ethyl acetate and hexane, having a solid content of 41.2% by weight, DURO-TAK 387-2510 purchased from Henkel) was added to the slurry. The mass was stirred for approx. 3 hours.
[0302] For Example 4, 1-Dodecanol (purchased from Alfa Aesar) was added before solvent n-heptane.
Coating of the Coating Composition
[0303] See Example 1.
Preparation of the TTS
[0304] See Example 1.
Example 5
Coating Compositions
[0305] The formulations of the fingolimod-containing coating composition are summarized below.
TABLE-US-00005 TABLE 5 Comparative Example E Example 5 Ingredient (Trade Name) [g] [%] [g] [%] Fingolimod base 0.15 3.0 0.15 3.0 Povidone K90F (Kollidon ™ 0.50 10.0 0.51 10.1 90 F from BASF) 1-Dodecanol — — 0.51 10.0 Acrylic adhesive in ethyl 10.57 87.0 9.34 76.9 acetate and hexane; Solids content of 41.2% by weight (DURO-TAK ™ 387- 2510 from Henkel) n-heptane 1.29 — 2.01 — Total 12.51 100.0 12.52 100.0 Area Weight [g/m.sup.2] 110.6 102.3 Loading API [μg/cm.sup.2] 336.2 309.2
Preparation of the Coating Composition
[0306] Fingolimod base was put in a suitable mixing vessel (beaker) and n-heptane was added. The pressure-sensitive adhesive (acrylic adhesive in ethyl acetate and hexane, having a solid content of 41.2% by weight, DURO-TAK 387-2510 purchased from Henkel) was added to the slurry. Polyvinylpyrrolidone (Kollidon™ 90 F from BASF) was added to the mixture while stirring and the mass was stirred for approx. 3 hours.
[0307] For Example 5, 1-Dodecanol (purchased from Alfa Aesar) was added before n-heptane was added.
Coating of the Coating Composition
[0308] See Example 1
Preparation of the TTS
[0309] See Example 1.
Example 6
Measurement of Skin Permeation
[0310] The permeated amount of fingolimod and the corresponding skin permeation rates of TTS prepared according to Examples 1 to 5 were determined by in vitro experiments in accordance with the OECD Guideline (adopted Apr. 13, 2004) carried out with a 7.0 ml Franz diffusion cell. Split thickness human skin from cosmetic surgeries (female abdomen, date of birth 1996) was used. A dermatome was used to prepare skin to a thickness of 500 μm, with an intact epidermis for all TTS. Die cuts with an area of 1.16 cm.sup.2 were punched from the TTS. The permeated amount of fingolimod in the receptor medium of the Franz diffusion cell (phosphate buffer solution pH 5.5 with 0.1% Methyl-β-Cyclodextrine and 0.1% saline azide as antibacteriological agent) at a temperature of 32±1° C. was measured and the corresponding cumulative permeated amount and the skin permeation rate were calculated.
[0311] The results are shown in Tables 6-1 to 6-4 below and in
TABLE-US-00006 TABLE 6-1 Permeated amount with SD [μg/cm.sup.2] Comp. Ex. A Example 1 Comp. Ex. B Example 2 Elapsed (n = 3) (n = 3) (n = 3) (n = 3) time [h] Mean SD Mean SD Mean SD Mean SD 0 0 0 0 0 0 0 0 0 8 0 0 0 0 0 0 0 0 24 0.46 0.18 1.81 0.77 0.19 0.02 2.66 0.97 36 1.79 0.36 4.99 1.39 1.28 0.14 6.43 0.67 48 2.89 0.57 6.60 1.33 3.12 0.17 7.57 0.12 72 6.27 1.64 10.1 1.31 8.37 0.35 11.6 0.49 104 7.93 2.19 11.2 1.20 11.1 0.59 11.6 0.37 144 7.22 2.07 10.4 1.26 9.66 0.63 10.5 0.97 168 4.79 1.07 7.01 0.94 5.43 0.55 6.80 0.17 Cum. at 31.3 7.6 52.1 7.4 39.1 1.8 57.2 3.0 168 h Comp. Ex. C Example 3 Comp. Ex. D Example 4 Elapsed (n = 3) (n = 3) (n = 3) (n = 3) time [h] Mean SD Mean SD Mean SD Mean SD 0 0 0 0 0 0 0 0 0 8 0 0 0 0 0 0 0 0 24 0.38 0.33 6.54 1.79 1.23 0.13 8.60 0.86 36 4.21 1.94 9.72 0.63 5.26 0.39 11.8 0.94 48 8.83 2.08 8.91 0.72 7.09 1.59 10.3 1.07 72 14.3 1.12 13.7 1.52 12.0 2.67 11.8 1.73 104 11.8 0.62 13.8 2.88 11.3 3.06 11.4 1.10 144 9.47 0.55 15.7 2.81 9.18 1.47 10.4 0.98 168 5.73 0.29 8.69 2.36 4.99 0.89 6.54 0.81 Cum. at 54.7 5.9 77.1 9.9 51.1 9.8 70.8 5.6 168 h Comp. Ex. E Example 5 Comp. Ex. F Elapsed (n = 3) (n = 3) (n = 3) time [h] Mean SD Mean SD Mean SD 0 0 0 0 0 0 0 8 0 0 0 0 0 0 24 0.73 0.31 5.12 0.33 0.49 0.37 36 3.67 0.73 9.66 0.45 2.00 0.71 48 6.57 0.46 9.82 1.77 3.45 0.93 72 14.3 1.27 11.8 1.83 6.85 1.15 104 14.5 2.09 12.0 1.18 8.36 0.97 144 10.8 1.39 11.20 1.53 7.89 1.05 168 5.20 0.86 6.94 0.32 4.91 0.70 Cum. at 55.8 5.0 66.5 5.3 34.0 2.1 168 h
TABLE-US-00007 TABLE 6-2 Skin permeation rate with SD [μg/cm.sup.2-hr] Comp. Ex. A Example 1 Comp. Ex. B Example 2 Elapsed (n = 3) (n = 3) (n = 3) (n = 3) time [h] Rate SD Rate SD Rate SD Rate SD 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 16 0.03 0.01 0.11 0.05 0.01 0.00 0.17 0.06 30 0.15 0.03 0.42 0.12 0.11 0.01 0.54 0.06 42 0.24 0.05 0.55 0.11 0.26 0.01 0.63 0.01 60 0.26 0.07 0.42 0.05 0.35 0.01 0.48 0.02 88 0.25 0.07 0.35 0.04 0.35 0.02 0.36 0.01 124 0.18 0.05 0.26 0.03 0.24 0.02 0.26 0.02 156 0.20 0.04 0.29 0.04 0.23 0.02 0.28 0.01 Comp. Ex. C Example 3 Comp. Ex. D Example 4 Elapsed (n = 3) (n = 3) (n = 3) (n = 3) time [h] Rate SD Rate SD Rate SD Rate SD 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 16 0.02 0.02 0.41 0.11 0.08 0.01 0.54 0.05 30 0.35 0.16 0.81 0.05 0.44 0.03 0.98 0.08 42 0.74 0.17 0.74 0.06 0.59 0.13 0.86 0.09 60 0.60 0.05 0.57 0.06 0.50 0.11 0.49 0.07 88 0.37 0.02 0.43 0.09 0.35 0.10 0.36 0.03 124 0.24 0.01 0.39 0.07 0.23 0.04 0.26 0.02 156 0.24 0.01 0.36 0.10 0.21 0.04 0.27 0.03 Comp. Ex. E Example 5 Comp. Ex. F Elapsed (n = 3) (n = 3) (n = 3) time [h] Rate SD Rate SD Rate SD 0 0 0 0 0 0 0 4 0 0 0 0 0 0 16 0.05 0.02 0.32 0.02 0.03 0.02 30 0.31 0.06 0.81 0.04 0.17 0.06 42 0.55 0.04 0.82 0.15 0.29 0.08 60 0.60 0.05 0.49 0.08 0.29 0.05 88 0.45 0.07 0.37 0.04 0.26 0.03 124 0.27 0.03 0.28 0.04 0.20 0.03 156 0.22 0.04 0.29 0.01 0.21 0.03
TABLE-US-00008 TABLE 6-3 Ratio Mean Cumulative permeated amount at 168 hours Example / Comparative Example Ex. 1/ Ex. 2/ Ex. 3/ Ex. 4/ Ex. 5/ Ex. 1/ Comp. Comp. Comp. Comp. Comp. Comp. Ex. A Ex. B Ex. C Ex. D Ex. E Ex. F 1.7 1.5 1.4 1.4 1.2 1.5
TABLE-US-00009 TABLE 6-4 Ratio Mean Cumulative permeated amount at 168 hours / API Loading Example / Comparative Example (Ratio Active agent utilization) Ex. 1/ Ex. 2/ Ex. 3/ Ex. 4/ Ex. 5/ Ex. 1/ Comp. Comp. Comp. Comp. Comp. Comp. Ex. A Ex. B Ex. C Ex. D Ex. E Ex. F 1.7 1.5 1.4 1.4 1.3 1.5
Examples 7-1 and 7-2
Coating Compositions
[0312] The formulations of the fingolimod-containing coating composition are summarized below.
TABLE-US-00010 TABLE 7 Example 7-1 Example 7-2 Ingredient (Trade Name) [g] [%] [g] [%] Fingolimod base 0.15 2.95 0.15 3.0 Ethylcellulose 0.05 1.0 0.05 1.0 1-Dodecanol 0.52 10.05 0.36 7.0 Pressure-sensitive adhesive 10.59 86.0 10.75 89.0 based on polyisobutylenes in n-heptane/n-hexane Solids content of 41.28% by weight (Oppanol ™ B10/N100 in a ratio of 85/15 from BASF) n-hexane 1.38 — 1.17 — Total 12.69 100.0 12.48 100.0 Area Weight [g/m.sup.2] 101.2 98.5 Loading API [μg/cm.sup.2] 297.8 296.3
Preparation of the Coating Composition
[0313] Fingolimod base was put in a suitable mixing vessel (beaker) and 1-Dodecanol was added. The solvent n-hexane is added to the slurry and Ethylcellulose (purchased from IMCD) was added to the mixture while stirring. The mass was stirred for approx. 1.5 hours. The pressure-sensitive adhesive (based on polyisobutylenes in the form of a mixture in n-heptane, having a solid content of 41.28% by weight, Oppanol™ B10/N100 in a ratio of 85/15 from BASF) was added and the mass was stirred for approx. 1 hour.
Coating of the Coating Composition
[0314] See Example 1.
Preparation of the TTS
[0315] See Example 1.
Example 8
Measurement of Skin Permeation
[0316] The permeated amount of fingolimod and the corresponding skin permeation rates of TTS prepared according to Examples 7-1 and 7-2 were determined by in vitro experiments in accordance with the OECD Guideline (adopted Apr. 13, 2004) carried out with a 7.0 ml Franz diffusion cell. Split thickness human skin from cosmetic surgeries (female abdomen, date of birth 1991) was used. A dermatome was used to prepare skin to a thickness of 500 μm, with an intact epidermis for all TTS. Die cuts with an area of 1.16 cm.sup.2 were punched from the TTS. The permeated amount of fingolimod in the receptor medium of the Franz diffusion cell (phosphate buffer solution pH 5.5 with 0.1% Methyl-β-Cyclodextrine and 0.1% saline azide as antibacteriological agent) at a temperature of 32±1° C. was measured and the corresponding cumulative permeated amount and the skin permeation rate were calculated.
[0317] The results are shown in Table 8-1 and Table 8-2 below and in
TABLE-US-00011 TABLE 8-1 Permeated amount with SD [μg/cm.sup.2] Example 7-1 Example 7-2 Elapsed (n = 3) (n = 3) time [h] Mean SD Mean SD 0 0 0 0 0 8 0 0 0 0 24 4.02 1.28 3.36 0.49 36 7.69 2.10 7.01 0.61 48 8.61 1.62 7.44 0.22 72 10.72 1.57 10.54 0.34 104 10.61 1.38 10.19 0.33 144 10.44 1.28 9.69 0.21 168 8.50 1.14 7.44 0.27 Cum. at 60.6 10.3 55.67 1.68 168 h
TABLE-US-00012 TABLE 8-2 Skin permeation rate with SD [μg/cm.sup.2-hr] Example 7-1 Example 7-2 Elapsed (n = 3) (n = 3) time [h] Rate SD Rate SD 0 0 0 0 0 4 0 0 0 0 16 0.25 0.08 0.21 0.03 30 0.64 0.17 0.58 0.05 42 0.72 0.13 0.62 0.02 60 0.45 0.07 0.44 0.01 88 0.33 0.04 0.32 0.01 124 0.26 0.03 0.24 0.01 156 0.35 0.05 0.31 0.01
Example 9
Coating Compositions
[0318] The formulations of the fingolimod-containing coating composition are summarized below.
TABLE-US-00013 TABLE 9-1 Ex. 9-1 Ex. 9-2 Ex. 9-3 Ex. 9-4 Ingredient Amt Solids Amt Solids Amt Solids Amt Solids (Trade Name) [g] [%] [g] [%] [g] [%] [g] [%] Fingolimod base 1.50 7.5 1.50 7.5 1.51 7.5 1.51 7.5 1-Dodecanol 3.04 15.0 3.06 15.0 3.04 15.0 — — Povidone K90F — — 1.00 5.0 1.00 5.0 (Kollidon ™ 90 F from BASF) Acrylic adhesive in ethyl 36.22 77.5 — — — — — — acetate, ethanol, n-heptane and methanol. Solids content of 42.8% by weight (DURO- TAK ™ 387-2516) Pressure-sensitive — — 35.51 72.5 — — — — adhesive based on polyisobutylenes in n- heptane/n-hexane Solids content of 41.28% by weight (Oppanol ™ B10/N100 in a ratio of 85/15 from BASF) Silicone acrylic hybrid — — — — 28.55 72.5 26.71 67.5 PSA in ethyl acetate Solids content of 50% by weight (SilAc-PSA 7- 6302 from Dow Corning Healthcare) Lauryl lactate — — — — — — 2.03 10.0 Polyvinyl caprolactam- — — — — — — 2.00 10.0 polyvinyl acetate- polyethylene glycol graft (PCL-PVAc-PEG, Soluplus ™) 1,2-Propandiol — — — — — — 1.01 5.0 Ethylacetate 16.41 — 8.93 — 23.50 — 11.23 — Total 57.17 100.00 50.00 100.00 57.60 100.00 44.49 100.00 Area Weight [g/m.sup.2] 151.2 151.2 154.1 157.1 Loading API [μg/cm.sup.2] 1131.4 1133.1 1157.1 1179.2
Preparation of the Coating Composition
[0319] For Example 9-1: Fingolimod base is put in a suitable mixing vessel (beaker) and 1-Dodecanol is added. Solvent ethylacetate is added to the slurry and the pressure-sensitive adhesive (acrylic adhesive in ethyl acetate, ethanol, n-heptane and methanol, having a solids content of 42.8% by weight (DURO-TAK™ 387-2516 purchased from Henkel) was added to the slurry. The mass was stirred for approx. 3 hours.
[0320] For Example 9-2: Fingolimod base is put in a suitable mixing vessel (beaker) and 1-Dodecanol is added. Solvent ethylacetate is added to the slurry and the pressure-sensitive adhesive (based on polyisobutylenes in the form of a mixture in n-heptane, having a solid content of 41.28% by weight, Oppanol™ B10/N100 in a ratio of 85/15 from BASF) was added. Polyvinylpyrrolidone (Kollidon™ 90 F from BASF) was added to the mixture while stirring and the mass was stirred for approx. 4 hours.
[0321] For Example 9-3: Fingolimod base is put in a suitable mixing vessel (beaker) and 1-Dodecanol is added. Solvent ethylacetate is added to the slurry and the pressure-sensitive adhesive (Silicone acrylic hybrid PSA in ethyl acetate, solids content of 50% by weight, SilAc-PSA 7-6302 from Dow Corning Healthcare) was added. Polyvinylpyrrolidone (Kollidon™ 90 F from BASF) was added to the mixture while stirring and the mass was stirred for approx. 3.5 hours.
[0322] For Example 9-4: Fingolimod base is put in a suitable mixing vessel (beaker) and lauryl lactate is added. 1,2-Propandiol as well as solvent ethylacetate are added to the slurry. Polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol graft (PCL-PVAc-PEG, Soluplus™) was added to the mixture while stirring and the mass was stirred for approx. 1 hour. The pressure-sensitive adhesive (Silicone acrylic hybrid PSA in ethyl acetate, solids content of 50% by weight, SilAc-PSA 7-6302 from Dow Corning Healthcare) was added and the mass was stirred for approx. 3.5 hours.
Coating of the Coating Composition
[0323] The fingolimod base-containing coating composition was coated within 24 hours on a abhesively equipped polyethylenterephthalate (PET) foil which may function as a release liner and dried at room temperature and 60° C. for 15 minutes each.
[0324] The coating thickness was chosen such that removal of the solvents results in an area weight of the matrix layer of approx. 150 g/m.sup.2. The dried film was then laminated with a backing layer (polyethylenterephthalate (PET) foil 19 μm) to provide the fingolimod-containing self-adhesive layer structure.
Preparation of the TTS
[0325] See Example 1.
In Vivo Study Using Goettingen Minipigs
[0326] In a first stage, the metabolism of fingolimod to fingolimod phosphate was investigated in Goettingen minipigs (male, about 3-4 months), after oral administration of 0.5 mg fingolimod per day (Gilenya™ capsule) for seven days to show the suitability of the study model.
[0327] One Goettingen minipig was used for one daily dose of 0.5 mg fingolimod.
[0328] The study took place in an animal room provided with filtered air at a temperature of 21° C.±3° C. The temperature and relative humidity in the animal room was recorded hourly during the study and the records were retained. An SDS minipig diet (SMP (E) SQC) from Special Diets Services, Witham Essex, CM8 3AD, U.K., was offered twice daily in an amount of approximately 125 g per animal per meal.
[0329] 3 ml blood samples were taken at 0 hours, 0.5 hours, 1 hours, 2 hours, 4 hours, 8 hours, 24 hours, 48 hours, 72 hours, 96 hours, 120 hours, 144 hours, 168 hours. The analysis was performed with a qualified LC-MS/MS method for the measurement of analytes in minipig K3EDTA whole blood. AUC values were calculated from the whole blood concentration. The results are shown in Tables 9-2 and 9-3, and
TABLE-US-00014 TABLE 9-2 Blood Concentration [ng/ml] (Gilenya ™ capsule) Fingolimod Fingolimod Phosphate (n = 3) (n = 3) Elapsed time [h] Mean SD Mean SD 0 BLQ n.a. BLQ n.a. 0.5 0.385 0.000 BLQ n.a. 1 0.782 0.000 0.345 0.000 2 0.718 0.747 0.534 0.000 4 1.129 0.694 0.600 0.231 8 1.463 0.525 0.790 0.094 24 1.250 0.113 0.803 0.295 48 2.173 0.171 1.342 0.482 72 2.980 0.183 1.830 0.653 96 3.137 0.203 2.057 0.909 120 3.157 0.187 2.230 0.813 144 3.523 0.538 2.453 0.997 168 3.243 0.395 2.330 0.904 AUC.sub.(0-168) [(ng/ml) 443 21 292 108 h] C.sub.max [ng/ml] 3.60 0.41 2.46 0.98 BLQ: below limit of quantification.
TABLE-US-00015 TABLE 9-3 Ratio Mean C.sub.max Fingolimod Phosphate/ Mean C.sub.max Fingolimod 0.68
[0330] For purposes of comparison, the ratio of C.sub.max fingolimod phosphate/C.sub.max fingolimod in humans at steady state after administration of 0.5 mg/day is about 0.5. Steady-state exposure is reached between 1 to 2 months during once-daily dosing with an estimated 11-fold accumulation of blood levels from first dose to steady state.
[0331] In a second stage, the TTS prepared according to Examples 9-1 to 9-4 were tested in an in vivo study (randomized by simple random sample method) using the Goettingen minipigs (male, about 6-7 months). Diecuts with an area of 10 cm.sup.2 were punched from the TTS and one Goettingen minipig was used for one TTS formulation. Seven drug containing TTS and two placebo TTS (each 10 cm.sup.2) were used per minipig. The total wear time of all 9 patches per minipig (7 active and 2 placebo) patches was 168 hours.
[0332] The study took place in an animal room provided with filtered air at a temperature of 21±3° C. The temperature and relative humidity in the animal room were recorded hourly during the study and the records were retained. An SDS minipig diet (SMP (E) SQC) from Special Diets Services, Witham Essex, CM8 3AD, U.K., was offered twice daily. From arrival and until first feeding on Day 1, the amount of diet was approximately 125 g per animal per meal; thereafter the animals received 150 g diet per meal.
[0333] Following the above single dose application of the TTS (7 active and 2 placebo, each 10 cm.sup.2), 3 ml blood samples were taken at 0 hours, 4 hours, 8 hours, 12 hours, 24 hours, 48 hours, 72 hours, 96 hours, 120 hours, 144 hours, 168 hours (patch removal), and 192 hours. The analysis was performed with a qualified LC-MS/MS method for the measurement of analytes in minipig K3EDTA whole blood. AUC values were calculated from the whole blood concentration. The results are shown in Tables 9-4 to 9-6, and
TABLE-US-00016 TABLE 9-4 Fingolimod Blood Concentrations [ng/ml] Elapsed time [h] Ex. 9-1 Ex. 9-2 Ex. 9-3 Ex. 9-4 0 BLQ BLQ BLQ BLQ 4 BLQ BLQ BLQ BLQ 8 BLQ BLQ BLQ BLQ 12 BLQ BLQ BLQ BLQ 24 0.72 0.13 0.25 BLQ 48 4.15 1.53 2.30 0.50 72 5.40 2.54 4.47 2.53 96 4.81 3.31 5.17 4.96 120 4.93 3.76 6.42 6.55 144 4.09 4.29 6.90 7.18 168 3.70 3.62 5.77 5.92 192 3.40 3.96 5.47 5.94 AUC.sub.(0-168) 619 416 680 592 [(ng/ml) h] C.sub.max 5.40 4.29 6.90 7.18 [ng/ml] BLQ: below limit of quantification.
TABLE-US-00017 TABLE 9-5 Fingolimod Phosphate Blood Concentrations [ng/ml] Elapsed time [h] Ex. 9-1 Ex. 9-2 Ex. 9-3 Ex. 9-4 0 BLQ BLQ BLQ BLQ 4 BLQ BLQ BLQ BLQ 8 BLQ BLQ BLQ BLQ 12 BLQ BLQ BLQ BLQ 24 0.24 BLQ BLQ BLQ 48 2.06 0.30 0.80 0.15 72 2.82 0.71 1.78 0.93 96 2.96 0.81 2.06 2.16 120 2.82 1.04 2.55 3.54 144 3.05 1.14 3.01 3.83 168 2.60 1.17 2.90 4.02 192 2.19 1.04 2.54 3.79 AUC.sub.(0-168) 365 110 280 303 [(ng/ml) h] C.sub.max 3.05 1.17 3.01 4.02 [ng/ml] BLQ: below limit of quantification.
TABLE-US-00018 TABLE 9-6 Ratio C.sub.max Fingolimod phosphate/ C.sub.max Fingolimod Ex. 9-1 Ex. 9-2 Ex. 9-3 Ex. 9-4 (n = 3) (n = 3) (n = 3) (n = 3) 0.56 0.27 0.44 0.56
[0334] After removal of the TTS, the skin condition was macroscopically determined and a Draize score obtained based on the score scheme below. Histopathological examination of the epidermis and the dermis revealed minimal to mild/moderate local irritation. The residual amount of fingolimod was determined in the removed TTS by quantitative HPLC and the dermally delivered amount of fingolimod calculated as the difference to the initial amount of fingolimod included in the TTS. The results are shown in Table 10.
TABLE-US-00019 TABLE 10 Values Ex. 9-1 Ex. 9-2 Ex. 9-3 Ex. 9-4 Histopathological examination Minimal to Minimal to Minimal to Minimal to mild local mild local mild local moderate irritation irritation irritation local irritation Draize* score erythema/edema Verum: 0/0; Verum: 1/0; Verum: 2/0; Verum: 2/0; (7 verum / 2 placebo) at 168 2/0; 2/0; 0/0; 0/0; 1/0; 1/0; 2/0; 2/0; 2/0; hours 2/0; 1/0; 1/0; 1/0; 1/0; 2/0; 1/0; 2/0; 1/0 2/0; 2/0 1/0; 1/0; 2/0; 2/0 Placebo: Placebo: Placebo: Placebo: 0/0; 0/0 0/0; 0/0 0/0; 0/0 1/0; 0/0 Draize* score erythema/edema Verum: 0/0; Verum: 1/1; Verum: 3/0; Verum: 2/1; (7 verum / 2 placebo) at 192 2/0; 1/1; 0/0; 1/0; 0/0; 1/0; 1/0; 1/0; 2/0; hours 2/0; 1/0; 1/0; 1/0; 2/0; 1/0; 1/0; 2/0; 0/0 2/0; 2/0 1/0; 1/0; 1/0; 1/0 Placebo: Placebo: Placebo: Placebo: 0/0; 0/0 0/0; 0/0 0/0; 0/0 0/0; 0/0 Amount of fingolimod 34 ± 3.3 41 ± 8.1 26 ± 9.8 45 ± 6.2 dermally delivered after 168 hours [%] *Score schemes for the evaluation of skin irritation potential according to Draize: 0 = No erythema, no edema, 1 = Very slight erythema (barely perceptible), very slight edema (barely perceptible), 2 = Well-defined erythema, Slight edema, 3 = Moderate to severe erythema, moderate edema, 4 = Severe erythema, severe edema.
The Invention Relates in Particular to the Following Further Items
[0335] 1. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure,
[0336] the fingolimod-containing layer structure comprising:
[0337] A) a backing layer, and
[0338] B) a fingolimod-containing layer comprising: [0339] a) a therapeutically effective amount of fingolimod, [0340] b) at least one polymer, and [0341] c) dodecan-1-ol, [0342] wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1.
2. The transdermal therapeutic system according to item 1, wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 4:1.
3. The transdermal therapeutic system according to item 2, wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 2.5:1.
4. The transdermal therapeutic system according to item 2, wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 3:1 to 4:1.
5. The transdermal therapeutic system according to any one of items 1 to 4, wherein the at least one polymer is selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer.
6. The transdermal therapeutic system according to any one of items 1 to 4, wherein the at least one polymer is a silicone acrylic hybrid polymer.
7. The transdermal therapeutic system according to any one of items 1 to 4, wherein the at least one polymer is a polymer based on polyisobutylenes or polysiloxanes.
8. The transdermal therapeutic system according to any one of items 1 to 4, wherein the at least one polymer is an acrylate polymer.
9. The transdermal therapeutic system according to any one of items 1 to 8, wherein the at least one polymer is contained in the fingolimod-containing layer in an amount of from about 40% to about 99% by weight, preferably of from about 50% to about 99% by weight, more preferably of from about 60% to about 99% by weight based on the fingolimod-containing layer.
10. The transdermal therapeutic system according to any one of items 1 to 9, wherein the at least one polymer is a polymer-based pressure-sensitive adhesive.
11. The transdermal therapeutic system according to item 6,
wherein the silicone acrylic hybrid polymer is a silicone acrylic hybrid pressure-sensitive adhesive.
12. The transdermal therapeutic system according to item 7,
wherein the polymer based on polyisobutylenes is a pressure-sensitive adhesive based on polyisobutylenes.
13. Transdermal therapeutic system according to item 7, wherein the polymer based on polysiloxanes is a pressure-sensitive adhesive based on polysiloxanes.
14. The transdermal therapeutic system according to item 8,
wherein the acrylate polymer is an acrylate-based pressure-sensitive adhesive.
15. The transdermal therapeutic system according to item 14,
wherein the acrylate-based pressure-sensitive adhesive is based on monomers selected from one or more of acrylic acid, butylacrylate, 2-ethylhexylacrylate, glycidylmethacrylate, 2-hydroxyethylacrylate, methylacrylate, methylmethacrylate, t-octylacrylamide and vinylacetate, preferably the acrylate-based pressure-sensitive adhesive is based on 2-ethylhexylacrylate, 2-hydroxyethylacrylate, and methylacrylate.
16. The transdermal therapeutic system according to any one of items 1 to 15, wherein the fingolimod-containing layer comprises a further polymer selected from the group consisting of a silicone acrylic hybrid polymer, a polymer based on polysiloxanes, a polymer based on polyisobutylenes, and an acrylate polymer.
17. The transdermal therapeutic system according to any one of items 1 to 16,
wherein the total amount of polymer contained in the fingolimod-containing layer ranges from about 50% to about 99% by weight, preferably from about 60% to about 99% by weight, more preferably from about 70% to about 99% by weight based on the fingolimod-containing layer.
18. The transdermal therapeutic system according to any one of items 1 to 17, wherein the fingolimod-containing layer is a fingolimod-containing matrix layer.
19. The transdermal therapeutic system according to any one of items 1 to 18, wherein the area weight of the fingolimod-containing layer ranges from about 50 to about 200 g/m.sup.2.
20. The transdermal therapeutic system according to item 19, wherein the area weight of the fingolimod-containing layer ranges from about 60 to about 180 g/m.sup.2.
21. The transdermal therapeutic system according to item 20, wherein the area weight of the fingolimod-containing layer ranges from about 80 to about 160 g/m.sup.2.
22. The transdermal therapeutic system according to any one of items 1 to 21, wherein the fingolimod-containing layer represents the skin contact layer.
23. The transdermal therapeutic system according to any one of items 1 to 21, wherein the fingolimod-containing layer structure comprises an additional skin contact layer.
24. The transdermal therapeutic system according to any one of items 1 to 23,
wherein the fingolimod-containing layer structure is self-adhesive.
25. The transdermal therapeutic system according to any one of items 1 to 24, wherein the dodecan-1-ol is contained in an amount of from 2% to 40% by weight based on the fingolimod-containing layer.
26. The transdermal therapeutic system according to item 25, wherein the dodecan-1-ol is contained in an amount of from 2% to 30% by weight based on the fingolimod-containing layer.
27. The transdermal therapeutic system according to item 26, wherein the dodecan-1-ol is contained in an amount of from 4% to 20% by weight based on the fingolimod-containing layer.
28. The transdermal therapeutic system according to any one of items 1 to 27,
wherein the fingolimod is contained in an amount of from 1% to 20% by weight based on the fingolimod-containing layer.
29. The transdermal therapeutic system according to item 28,
wherein the fingolimod is contained in an amount of from 1% to 15% by weight based on the fingolimod-containing layer.
30. The transdermal therapeutic system according to item 29,
wherein the fingolimod is contained in an amount of from 2% to 10% by weight based on the fingolimod-containing layer.
31. The transdermal therapeutic system according to any one of items 1 to 30,
wherein the fingolimod-containing layer structure contains 0.1 mg/cm.sup.2 to 2.0 mg/cm.sup.2 fingolimod based on the fingolimod-containing layer.
32. The transdermal therapeutic system according to item 31,
wherein the fingolimod-containing layer structure contains 0.1 mg/cm.sup.2 to 1.5 mg/cm.sup.2 fingolimod based on the fingolimod-containing layer.
33. The transdermal therapeutic system according to item 32,
wherein the fingolimod-containing layer structure contains 0.2 mg/cm.sup.2 to 1.2 mg/cm.sup.2 fingolimod based on the fingolimod-containing layer.
34. The transdermal therapeutic system according to any one of items 1 to 33,
wherein the fingolimod is present in the form of the free base.
35. The transdermal therapeutic system according to any one of items 1 to 34,
wherein the fingolimod-containing layer is obtainable by coating and drying a fingolimod-containing coating composition, which comprises the at least one polymer, and the dodecan-1-ol and the therapeutically effective amount of fingolimod in a weight ratio of dodecan-1-ol:fingolimod of from 1.5:1 to 5:1.
36. The transdermal therapeutic system according to any one of items 1 to 35,
wherein the fingolimod-containing layer further comprises an auxiliary polymer.
37. The transdermal therapeutic system according to item 36,
wherein the auxiliary polymer is contained in an amount of from about 0.5% to about 20% by weight based on the fingolimod-containing layer.
38. The transdermal therapeutic system according to item 37,
wherein the auxiliary polymer is contained in an amount of from about 0.5% to about 10% by weight based on the fingolimod-containing layer.
39. The transdermal therapeutic system according to item 38,
wherein the auxiliary polymer is contained in an amount of from about 1% to about 5% by weight based on the fingolimod-containing layer.
40. The transdermal therapeutic system according to any one of items 36 to 39,
wherein said auxiliary polymer is selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, polyvinylpyrrolidones, vinylpyrrolidone-vinyl acetate copolymers, polyvinyl caprolactam-polyvinyl acetate-polyethylene glycol copolymer, cellulose derivatives, and mixtures thereof, preferably from cellulose derivatives.
41. The transdermal therapeutic system according to any one of items 1 to 40,
wherein the fingolimod-containing layer does not comprise a polyvinylpyrrolidone.
42. The transdermal therapeutic system according to any one of items 1 to 41,
wherein the fingolimod-containing layer does not comprise a polymer selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, and polyvinylpyrrolidones.
43. The transdermal therapeutic system according to any one of items 1 to 42, wherein the fingolimod-containing layer does not comprise an ester of dodecanol.
44. The transdermal therapeutic system according to any one of items 1 to 43, wherein the fingolimod-containing layer does not comprise an organosulfur compound.
45. The transdermal therapeutic system according to any one of items 1 to 44, wherein the fingolimod-containing layer does not comprise a fatty acid ester.
46. The transdermal therapeutic system according to any one of items 1 to 45, which provides a mean release rate of fingolimod of 0.1 to 1.0 mg/day, preferably over at least 72 hours, about 84 hours, about 96 hours, or about 168 hours of administration.
47. The transdermal therapeutic system according to any one of items 1 to 46, which provides a cumulative permeated amount of fingolimod of more than 1.5 μg/cm.sup.2 within the first 24 hours of administration, and/or a cumulative permeated amount of fingolimod of more than 6.0 μg/cm.sup.2 within the first 36 hours of administration, as measured in a Franz diffusion cell with dermatomed human skin.
48. The transdermal therapeutic system according to any one of items 1 to 47, which provides a skin permeation rate of fingolimod of more than 0.1 μg/cm.sup.2-hr at hour 16 after administration as measured in a Franz diffusion cell with dermatomed human skin.
49. The transdermal therapeutic system according to any one of items 1 to 48, which provides a ratio of C.sub.max fingolimod phosphate:C.sub.max fingolimod of 0.2:1 to 0.8:1 over about 168 hours of administration after a single-dose administration to a subject population.
50. The transdermal therapeutic system according to any one of items 1 to 49,
for use in a method of treating an immune disorder.
51. The transdermal therapeutic system according to any one of items 1 to 49,
for use in a method of treating multiple sclerosis.
52. Fingolimod base for use in a method of treating an immune disorder, wherein fingolimod base is administered to the skin of a patient in a transdermal therapeutic system according to any one of items 1 to 49.
53. Fingolimod base for use in a method of treating multiple sclerosis, wherein fingolimod base is administered to the skin of a patient in a transdermal therapeutic system according to any one of items 1 to 49.
54. Use of a transdermal therapeutic system according to any one of items 1 to 49,
for the manufacture of a medicament for treating an immune disorder.
55. Use of a transdermal therapeutic system according to any one of items 1 to 49,
for the manufacture of a medicament for treating multiple sclerosis.
56. A method of treating an immune disorder in a patient by applying to the skin of a patient a transdermal therapeutic system according to any one of items 1 to 49.
57. A method of treating multiple sclerosis by applying to the skin of a patient a transdermal therapeutic system according to any one of items 1 to 49.
58. A method of manufacture of a transdermal therapeutic system according to any one of items 1 to 51 comprising the steps of: [0343] 1) providing a fingolimod-containing coating composition comprising [0344] a) fingolimod, [0345] b) at least one polymer, [0346] c) dodecan-1-ol, and [0347] d) optionally a solvent, [0348] 2) coating the fingolimod-containing coating composition onto a release liner in an amount to provide the desired area weight, [0349] 3) drying the coated fingolimod-containing coating composition to provide the fingolimod-containing layer, [0350] 4) laminating the fingolimod-containing layer to a backing layer to provide an fingolimod-containing layer structure, [0351] 5) optionally providing an additional skin contact layer by coating and drying an active agent-free coating composition or an active agent-containing coating composition according to steps 2 and 3, removing the release liner of the fingolimod-containing layer and laminating the adhesive side of the skin contact layer onto the adhesive side of the fingolimod-containing layer to provide an fingolimod-containing layer structure, [0352] 6) punching the individual systems from the fingolimod-containing layer structure, [0353] 7) optionally adhering to the individual systems an active agent-free self-adhesive layer structure comprising also a backing layer and an active agent-free pressure-sensitive adhesive layer and which is larger than the individual systems of the fingolimod-containing layer structure.
59. Use of dodecan-1-ol in a transdermal therapeutic system for the transdermal administration of fingolimod for reducing the lag time of the permeation of fingolimod.
60. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure,
the fingolimod-containing layer structure comprising:
[0354] A) a backing layer, and
[0355] B) a fingolimod-containing layer; [0356] wherein the fingolimod-containing layer comprises [0357] a) a therapeutically effective amount of fingolimod base, [0358] b) at least one silicone acrylic hybrid pressure-sensitive adhesive, and [0359] c) dodecan-1-ol,
wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1.
61. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure,
the fingolimod-containing layer structure comprising:
[0360] A) a backing layer, and
[0361] B) a fingolimod-containing layer; [0362] wherein the fingolimod-containing layer comprises [0363] a) a therapeutically effective amount of fingolimod base, [0364] b) at least one polymer-based pressure-sensitive adhesive, [0365] c) dodecan-1-ol, and [0366] d) at least one cellulose derivative,
wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1.
62. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure,
the fingolimod-containing layer structure comprising:
[0367] A) a backing layer, and
[0368] B) a fingolimod-containing layer;
[0369] wherein the fingolimod-containing layer comprises [0370] a) a therapeutically effective amount of fingolimod base, [0371] b) at least one acrylate-based pressure-sensitive adhesive, and [0372] c) dodecan-1-ol,
wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1,
wherein the fingolimod-containing layer does not comprise a polymer selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, and polyvinylpyrrolidones, and
wherein the fingolimod-containing layer does not comprise an organosulfur compound.
63. A transdermal therapeutic system for the transdermal administration of fingolimod comprising a fingolimod-containing layer structure,
the fingolimod-containing layer structure comprising:
[0373] A) a backing layer, and
[0374] B) a fingolimod-containing layer; [0375] wherein the fingolimod-containing layer comprises [0376] a) a therapeutically effective amount of fingolimod base, [0377] b) at least one pressure-sensitive adhesive based on polyisobutylenes or polysiloxanes, and [0378] c) dodecan-1-ol,
wherein the weight ratio of dodecan-1-ol:fingolimod ranges from 1.5:1 to 5:1,
wherein the fingolimod-containing layer does not comprise a polymer selected from the group consisting of alkyl methacrylate copolymers, amino alkyl methacrylate copolymers, methacrylic acid copolymers, methacrylic ester copolymers, ammonioalkyl methacrylate copolymers, and polyvinylpyrrolidones, and
wherein the fingolimod-containing layer does not comprise an organosulfur compound.