Apparatus for recycling waste raw material
10702874 ยท 2020-07-07
Assignee
Inventors
Cpc classification
B02C17/1835
PERFORMING OPERATIONS; TRANSPORTING
B02C17/002
PERFORMING OPERATIONS; TRANSPORTING
B02C17/161
PERFORMING OPERATIONS; TRANSPORTING
C22B7/005
CHEMISTRY; METALLURGY
Y02P10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B03C1/035
PERFORMING OPERATIONS; TRANSPORTING
B02C17/184
PERFORMING OPERATIONS; TRANSPORTING
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
B02C17/1855
PERFORMING OPERATIONS; TRANSPORTING
B02C17/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C1/30
PERFORMING OPERATIONS; TRANSPORTING
B03C1/035
PERFORMING OPERATIONS; TRANSPORTING
B03C1/033
PERFORMING OPERATIONS; TRANSPORTING
B02C17/16
PERFORMING OPERATIONS; TRANSPORTING
B02C17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to an apparatus for recycling waste raw material, capable of melting and recycling, according to size, small-particle waste metal transported by a small-particle waste metal conveyer (411), medium-particle waste metal transported by a medium-particle waste metal conveyer (412), and large-particle waste metal transported by a large-particle waste metal conveyer (413), and of recycling slag transported by a slag conveyer (414) into cover material, thereby recycling resources as well as preventing environmental pollution in advance.
Claims
1. An apparatus for recycling waste raw materials, comprising: a crusher, wherein the crusher accommodates waste raw materials mixed with slag and waste metals and takes the slag off from the waste metals; a separator, wherein the separator separates the waste metals and slag which have been taken off by the crusher; and a cleaner, wherein, the crusher comprises: a base which is installed on the ground; a crushing drum which is formed of an inlet and an outlet configured to receive and discharge the waste raw materials and is able to generate impacts during the rotations thereof; a crushing motor which is mounted on the base and is adapted to provide torque to the crushing drum; and a crushing support roller which is mounted on the base and is able to support the crushing drum, the cleaner cleans residual slag on the waste metals while rotating the waste metals and slag which have been taken off by the crusher, and transfers the residual slag to the separator via a transfer conveyer, and the cleaner comprises: a porous cleaning drum, wherein the porous cleaning drum is equipped with an INPUT and an OUTPUT which are configured to receive and discharge the waste metals and slag together which have been taken off from each other by the crusher, respectively, and to drop or discharge via the OUTPUT by cleaning the residual slag on the waste metals while rotating; a supporter, wherein the supporter is equipped with a drop conveyer adapted to guide the waste metals and slag which have been dropped and discharged from the porous cleaning drum and to drop onto the transfer conveyer; a cleaning motor, wherein the cleaning motor is configured to provide torque to the porous cleaning drum; and a cleaning support roller, wherein the cleaning support roller is mounted on the supporter and is being capable of supporting the porous cleaning drum.
2. The apparatus of claim 1, further comprising: a plurality of steel balls which are inserted inside the crushing drum so as to cause impacts to the waste raw materials.
3. The apparatus of claim 1, wherein the crushing support roller is a tire.
4. The apparatus of claim 1, wherein the torque of the crushing motor is transferred via a crushing sprocket engaged to a crushing chain engaged with crushing teeth formed at an outer circumference of the crushing drum.
5. The apparatus of claim 1, further comprising: a position control rim fixed at an outer circumference of the crushing drum; and a position control roller which is mounted on the base and is adapted to hold both sides of the position control rim.
6. The apparatus of claim 1, further comprising: a crushing duct which communicates with a dust collector which is adapted to suck and collect dusts which generate from the waste raw materials.
7. The apparatus of claim 1, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
8. The apparatus of claim 1, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
9. The apparatus of claim 2, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
10. The apparatus of claim 2, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
11. The apparatus of claim 3, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
12. The apparatus of claim 3, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
13. The apparatus of claim 4, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
14. The apparatus of claim 4, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
15. The apparatus of claim 5, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
16. The apparatus of claim 5, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
17. The apparatus of claim 6, wherein the base is engaged about a hinge at the ground at the side to the outlet of the crushing drum and is configured to ascend or descend about the hinge with the aid of a hydraulic cylinder supported on the ground at the side to the inlet of the crushing drum.
18. The apparatus of claim 6, wherein the crushing drum comprises: a cylindrical body which is formed of the inlet and the outlet; a cushioning plate which is assembled to the inner side of the cylindrical body; and an abrasion resistant steel plate which is assembled to the inner side of the cushioning plate and is able to cause impacts to the waste raw material.
Description
BRIEF DESCRIPTION OF DRAWINGS
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BEST MODES FOR CARRYING OUT THE INVENTION
(21) The best mode for carrying out the present invention is directed to an apparatus for recycling waste raw materials which may include, but is not limited to, a crusher 100 adapted to accommodate waste raw materials mixed with slag and waste metals and take slag off from waste metals by applying impacts, and a separator 400 adapted to separate the waste metals and slag which have been taken off by the crusher 100. The crusher 100 may include a base 110 installed on the ground, a crushing drum 120 which is formed of an inlet 121a and an outlet 121b configured to receive and discharge the waste raw materials via them and is able to cause impacts while rotating, a crushing motor 130 which is mounted on the base 110 and is adapted to generate torque to the crushing drum 120, and a crushing support roller 140 which is mounted on the base 110 and is able to support the crushing drum 120.
MODES FOR CARRYING OUT THE INVENTION
(22) The apparatus for recycling waste raw materials according to the present invention will be described with reference to the accompanying drawings. There may be multiple embodiments, and the objects, features and advantages of the present invention can be well understood by way of such embodiments.
(23)
(24) As illustrated in
(25) Since the waste raw materials are previously prepared, and the slag is taken off from the waste metals by applying impacts to the waste raw materials and is separated therefrom, the waste metals and slag can be recycled by an easier and quicker method, thus maximizing the recycling.
(26) In the step S30, since the waste metals are separated by size and recycled, the invention may be more useful when melting and recycling the waste metals.
(27) In the step S10, the waste raw materials may include a lump of the waste raw materials which has been previously cut using a plasma.
(28) If the waste raw materials are too large, it may be a little hard to take the slag off from the waste metals. In this case, it is preferred that the large waste raw materials are quickly previously cut in advance using a plasma torch into pieces of 3011200 mm which are large enough to be inserted into the blast furnace for the sake of recycling melting.
(29) In the step S10, it is preferred that a lump of the waste raw materials may be cut using plasma after it has been previously shot-processed.
(30) Since the slag is taken off after a lump of the waste raw materials has been shot-processed, it can be more easily cut when cutting with a plasma torch, whereby workability can be maximized, and the purity of metals can be greatly enhanced when recycling.
(31) After the step S20, there may be a step S20+1, wherein the waste metals and slag are rotated together, thus taking the residual slag off from the waste metals and cleaning them.
(32) If any slag remains at the waste metals, impurities may be added due to the slag during the recycling, whereby a good quality melting and recycling may be difficult. In this case, since it needs to additionally eliminate slag during the melting and recycling processes of the waste metals, a recycling efficiency may be greatly degraded. Different from the aforementioned method, the present invention makes it possible to separate the residual slag from the waste metals right after the slag have been taken off from the waste metals right before they are solidified again. For this reason, a quicker and better quality recycling can be carried out. In particular, since it is possible to take the residual slag off from the waste metals while rotating the taken-off waste metals and slag together, the cleaning effect of the waste metals can be greatly enhanced.
(33) In the step S30, the waste metals can be separated from the slag using the magnetic force of the electromagnet, the waste metals can be more readily and quickly separated from the slag with the aid of the attachment and detachment of the waste metals since the electric current is turned on and off.
(34) In the steps S10 and S30, any dusts may be collected by the dust collector 500, thus preventing in advance any air contamination, and any dust, for example, slag dust, etc. which may attach to the waste metals can be more reliably eliminated.
(35) Meanwhile, in the step S30, the slag may be separated and recycled into a land reclamation material (a soil for land reclamation).
(36) As illustrated in
(37) The slag can be quickly taken off from the waste metals by applying impacts to the waste raw materials by using the crusher 100, and then immediately the waste metals and slag are separated by the separator 400, whereupon the waste metals and slag can be produced in a quicker and easier way, thus greatly enhancing the recycling efficiency.
(38)
(39) As illustrated in
(40) The slag can be taken off from the waste metals since the crushing drum 120 is rotated by the torque of the crushing motor 130 in a state where it is being supported by the crushing support roller 140, thus causing impacts to the waste raw materials, whereby the work can be quickly carried out, and a more reliable taking-off work can be carried out.
(41) Since the steel balls 150 intended to cause impacts to the waste raw materials are filled in the crushing drum 120, stronger impacts can be applied to the waste raw materials, by means of which the taking-off operation between the waste metals and slag can be improved to the maximum.
(42) Since the crushing support roller 140 is formed of a tire 141, any frictional force which might occur during the rotation of the crushing drum 120 can be minimized.
(43) Meanwhile, it is preferred that the torque of the crushing motor 130 is designed to be transferred via a crushing sprocket 133 engaged to a crushing chain 132 engaged with crushing teeth 131 formed on the outer circumference of the crushing drum 120, whereby the transfer of the torque can be more readily carried out.
(44) In the present invention, the crusher 100 may include, but is not limited to, a position control rim 161 fixed on the outer circumference of the crushing drum 120, and a position control roller 162 mounted on the base 110 and adapted to hold both sides of the position control rim 161.
(45) Since any position deviations which might occur due to the concentrations of the waste raw materials at a predetermined position during the rotations of the crushing drum 120 can be compensated by the position control roller 162 and at both sides of the position control rim 161, which consequently makes it possible to carry out a safer taking-off work of the waste raw materials.
(46) The crushing drum 120 may further include a crushing duct 170 which is configured to communicate with the dust collector 500 adapted to suck and collect any dusts produced from the waste raw materials, so any flying dusts can be collected by the dust collector 500, thus preventing in advance any air contamination, and any slag dusts which might attach on the waste metals can be more reliably eliminated.
(47) The base 110 according to the present invention is engaged via a hinge 180 to the ground at the side of the outlet 121b of the crushing drum 120 and is configured to ascend or descend about the hinge 180 with the aid of a hydraulic cylinder 190 which is supported on the ground at the side of the inlet 121a of the crushing drum 120.
(48) If the base 110 ascends about the hinge 180 with the aid of the hydraulic cylinder 190, an inclination by means of which the side to the inlet 121a of the crushing drum 120 is raised upward, is made, so the waste metals and slag can be quickly pushed toward the outlet 121b. In this case, such a configuration may be more useful since it can be adjusted depending on the work condition.
(49)
(50) As illustrated in
(51) The cylindrical body 121 may maintain the whole frame, and the abrasion resistant steel plate 123 is assembled in a hexagonal piece shape, thus resisting against any friction with the waste raw materials, and the cushioning plate 122 is adapted to ensure a designed service life in such a way to minimize any impact effects from the abrasion resistant steel plate 123 to the cylindrical body 121.
(52)
(53) As illustrated in
(54) Since the cleaner 200 is able to take the residual slag off from the waste metals immediately before the slag and the waste metals are solidified together after they have been separated, the cleaning effects of the waste metals, namely, the slag eliminating effects can be greatly improved.
(55)
(56) As illustrated in
(57) Since the porous cleaning drum 220 can clean the residual slag off the waste metals and let the micro particles drop downward and the large-particles to be discharged via the OUTPUT 222, it is possible to prevent in advance any potential problem which might occur if the cleaning is unavailable in case where the waste metals are covered with the micro particles.
(58) The porous cleaning drum 220 is made in a polygonal shape, whereby the impacts caused to the waste metals and slag can be maximized during the rotations thereof.
(59) The cylindrical porous cleaning case 230 may be further engaged to the outer circumference of the porous cleaning drum 220 since the residual slag won't take off well in case of the waste metals and slag of micro particles. The micro particles taken off from the porous cleaning drum 220 may repeatedly collide inside the cylindrical porous cleaning case 230, whereby the residual slag can be taken off again from the waste metals of micro particles, so the cleaning effects of the waste metals can be greatly improved.
(60)
(61) As illustrated in
(62) The upper cleaning housing 281 may further include a cleaning duct 283 which can communicate with the dust collector 500 provided to suck and collect the dust generating from the waste metals and slag, and the lower cleaning housing 282 may further include a cleaning hopper 284 disposed toward the drop conveyer 250.
(63) Moreover, a cleaning blade 223 may be engaged at an inner side of the porous cleaning drum 220 and may be formed spiral from the INPUT 221 to the OUTPUT 222, thus the waste metals and slag can be pushed from the INPUT 221 to the OUTPUT 222 during the rotations thereof.
(64) The torque of the cleaning motor 260 may be transferred via the cleaning sprocket 263 engaged to the cleaning chain 262 engaged with the cleaning teeth 261 formed at the outer circumference of the porous cleaning drum 220, by means of which the transfer of the torque can be more readily carried out.
(65) Moreover, the cleaning support roller 270 may be formed of a steel roller 272 contacting with the tire ring 271 provided at the outer circumference of the porous cleaning drum 220, whereupon the porous cleaning drum 220 can rotate more smoothly.
(66)
(67) As illustrated in
(68) The waste raw materials are previously prepared, and the impacts are applied to the waste raw materials using the crusher 100, and then immediately the slag is taken off from the waste metals, and the waste metals and slag are sorted out by the sorter 300, so it is possible to establish an easier recycling foundation for the waste metals and slag, thus maximizing the recycling efficiency.
(69)
(70) As illustrated in
(71) The waste metals may be recycled after sorting out them into a small-particle (for example, below 7 mm), a medium-particle (for example, 775 mm), and a large-particle (for example, over 75 mm), so the waste metals can be usefully recycled by size when melting and recycling them.
(72) The porous sorting drum 310 may include, but is not limited to, a porous central sorting drum 311 which is equipped with an inlet 311b and a discharge port 311c and a medium-particle hole 311a, and an entrance polygonal sorting drum 312 which is disposed covering from the inlet 311b to an intermediate position of the porous sorting drum 310 and is equipped with the small-particle holes 312a. The waste metals and slag of small-particles may pass through the porous central sorting drum 311 and may drop into the small-particle conveyer 331 via the entrance polygonal sorting drum 312, and the waste metals and slag of medium-particles may pass through the porous central sorting drum 311 and may drop onto the medium-particle conveyer 332 or may be filtered by the entrance polygonal sorting drum 312 and the may drop onto the medium-particle conveyer 332, and the waste metals and slag of large-particles may drop onto the large-particle conveyer via the discharge port 311c.
(73) The porous central sorting drum 311 can be readily manufactured so as to sort out by size the waste metals into a small-particle (for example, below 7 mm), a medium-particle (for example, 775 mm) and a large-particle (for example, over 75 mm), and the entrance polygonal sorting drum 312 is provided, which is disposed covering from the inlet 311b to an intermediate portion of the porous sorting drum 310 and is equipped with the small-particle holes 312a, by means of which the manufacturing of the facility can become much easier.
(74) The waste metals and slag of small-particles may pass through the porous central sorting drum 311 and may drop onto the small-particle conveyer 331 via the entrance polygonal sorting drum 312, and the waste metals and slag of medium-particles may pass through the porous central sorting drum 311 and may drop onto the medium-particle conveyer 332 or may be filtered by the entrance polygonal sorting drum 312 and then may drop onto the medium-particle conveyer 332, and the waste metals and slag of large-particles may drop onto the large-particle conveyer 333 via the discharge port 311c, whereby the waste metals and slag can be readily sorted out by size.
(75) The sorter 300 may preferably include a sorting housing 360 which is fixed at the frame 320 and is disposed covering the outer circumference of the porous sorting drum 310, and the sorting housing 360 may include a small-particle hopper 361 disposed toward the small-particle conveyer 331, a medium-particle hopper 362 disposed toward the medium-particle conveyer 332, and a large-particle hopper 363 disposed toward the large-particle conveyer 333, by means of which the particle size sorting can be more reliably carried out.
(76) The sorting housing 360 may further include a sorting duct 370 which can communicate with the dust collector 500 which is able to suck and collect the dusts which are produced from the waste metals and slag, whereby the cleaning of the waste metals can be improved while preventing the dust from flying over.
(77) A sorting blade 311d may be provided at an inner side of the porous central sorting drum 311 and may be formed spiral from the inlet 311b toward the discharge port 311c, whereupon the waste metals and slag can be quickly discharged from the inlet 311b to the discharge port 311c.
(78) It is preferred to readily transfer the torque in such a way that the torque of the sorting motor 340 is transferred via the sorting sprocket 343 engaged to the sorting chain 342 engaged with the sorting teeth 341 formed at the outer circumference of the porous central sorting drum 311.
(79) Moreover, the cleaning support roller 270 may be equipped with the steel roller 272 which is contacting with the tire ring 271 provided at the outer circumference of the porous cleaning drum 220, by which the porous cleaning drum 220 can be more smoothly rotated.
(80) As illustrated in
(81) More specifically, the separator 400 may include, but is not limited to, a small-particle waste metal conveyer 411, a medium-particle waste metal conveyer 412 and a large-particle waste metal conveyer 413 which are disposed in parallel at the small-particle conveyer 331, the medium-particle conveyer 332, and the large-particle conveyer 333, a slag conveyer 414 which is disposed in a direction orthogonal to the lower side of an end portion of each of the small-particle conveyer 331, the medium-particle conveyer 332 and the large-particle conveyer 333 and is able to transfer slag, a small-particle electromagnetic module 421 which is disposed at the top of the small-particle conveyer 331 and is able to separate the waste metals from the slag with the aid of magnetic force and drop them onto the small-particle waste metal conveyer 411, a medium-particle electromagnetic module 422 which is disposed at the top of the medium-particle conveyer 332 and is able to separate the waste metals from the slag with the aid of magnetic force and drop them onto the medium-particle waste metal conveyer 412, and a large-particle electromagnetic module 423 which is disposed at the top of the large-particle conveyer 333 and is able to separate the waste metals from the slag with the aid of magnetic force and drop them onto the large-particle waste metal conveyer 413.
(82) The small-particle waste metal conveyer 411, the medium-particle waste metal conveyer 412 and the large-particle waste metal conveyer 413 are disposed in parallel at the small-particle conveyer 331, the medium-particle conveyer 332, and the large-particle conveyer 333, whereby the waste metals can be quickly transferred by size, and the slag conveyer 414 is disposed in a direction orthogonal to the lower side of an end portion of each of the small-particle conveyer 331, the medium-particle conveyer 332 and the large-particle conveyer 333, respectively, thus transferring the slag at a time, and the waste metals can be sorted out by size from the slag with the aid of the small-particle electromagnetic module 421 (the magnetic force can be controlled with the on and off of the current), the medium-particle electromagnetic module 422 (the magnetic force can be controlled with the on and off of the current), and the large-particle electromagnetic module 423 (the magnetic force can be controlled with the on and off of the current), whereby the work can be carried quicker.
(83) The small-particle waste metals transferred via the small-particle waste metal conveyer 411, the medium-particle waste metals transferred via the medium-particle waste metal conveyer 412, and the large-particle waste metals transferred via the large-particle waste metal conveyer 413 can be melted by size and recycled by the method and apparatus for recycling waste raw materials according to the present invention, and the slag transferred via the slag conveyer 414 can be recycled into a land reclamation material. For this reason, the present invention may contribute to a resource recycling while preventing in advance any environment contamination.
INDUSTRIAL APPLICABILITY
(84) The present invention can be used for a resource recycling-related industry wherein waste metals and slag produced from an iron and steel or a steel manufacturing facility as well as metallic chips contained in an industrial waste are intended to be recycled.