BENZOXAZINE DERIVATIVES VITRIMERS
20230235122 · 2023-07-27
Inventors
- Antoine ADJAOUD (Esch-sur-Alzette, LU)
- Laura PUCHOT (Esch-sur-Alzette, LU)
- Acerina TREJO MACHIN (Esch-sur-Alzette, LU)
- Pierre VERGE (Esch-sur-Alzette, LU)
Cpc classification
C08G73/0233
CHEMISTRY; METALLURGY
International classification
Abstract
An ester containing benzoxazine monomer and to a process for synthesizing the monomer and to vitrimers obtained through the polymerization of the ester containing benzoxazine monomer. Also, a use of the vitrimer as a reversible adhesive, sealant, coating or encapsulating systems for substrates selected from the group consisting of a metal, polymer, glass and ceramic material
Claims
1.-20. (canceled)
21. An ester containing benzoxazine monomer of formula (I) ##STR00017## wherein, independently, at least one R* group is present in the benzoxazine cycle, and is selected from the group consisting of H, an aliphatic C.sub.1-C.sub.6 alkyl group, OH, an aliphatic C.sub.1-C.sub.6 alkoxy group, an aliphatic C.sub.2-C.sub.6 alkenyl group, an aliphatic C.sub.1-C.sub.6 alkyl or alkoxy substituted or unsubstituted phenyl group, ##STR00018## R is either selected from the group consisting of an aliphatic C.sub.1-C.sub.6 alkyl group, an aliphatic C.sub.1-C.sub.6 alkyl or alkoxy substituted or unsubstituted phenyl group, a C.sub.2-C.sub.6 alkenyl group, —(CH.sub.2).sub.n3— wherein n.sub.3 is an integer from 1 to 10, —CH(aliphatic C.sub.1-C.sub.6 alkyl group), —CH(aliphatic C.sub.1-C.sub.6 alkyl or alkoxy substituted or unsubstituted phenyl group), or R is omitted; R′ is selected from the group consisting of H, —(CH.sub.2).sub.n3—OH, and ##STR00019## wherein n=n.sub.1=n.sub.2 and are, independently, an integer of from 1 to 3, and R, R* and n.sub.3 are as defined above; R″ is an aliphatic C.sub.1-C.sub.6 alkyl group; and p is an integer of from 1 to 50.
22. The ester containing benzoxazine monomer according to claim 21, wherein: at least one R* group is present in the benzoxazine cycle, and the R* group is selected from the group consisting of H, an aliphatic C.sub.1-C.sub.4 alkyl group, OH, an aliphatic C.sub.1-C.sub.4 alkoxy group, ##STR00020## R is either selected from the group consisting of an aliphatic C.sub.1-C.sub.3 alkyl group, an aliphatic C.sub.1-C.sub.3 alkyl or alkoxy substituted or unsubstituted phenyl group, a C.sub.2-C.sub.4 alkenyl group, —(CH.sub.2).sub.n3— wherein n.sub.3 is an integer from 1 to 6, —CH(aliphatic C.sub.1-C.sub.3 alkyl group), —CH(aliphatic C.sub.1-C.sub.3 alkyl or alkoxy substituted or unsubstituted phenyl group), or R is omitted; R′ is selected from the group consisting of H, —(CH.sub.2).sub.n3—OH, and ##STR00021## wherein n=n.sub.1=n.sub.2 and are, independently, an integer of from 1 to 3, and R, the least one R* and n.sub.3 are as defined above, and R″ is an aliphatic C.sub.1-C.sub.6 alkyl group.
23. A process for synthesizing an ester-containing benzoxazine monomer of formula (I) according to claim 21, comprising the following steps consisting of: a) reacting a phenolic acid derivative of formula (II), comprising at least one R* group, ##STR00022## with a polyfunctional molecule or oligomer of formula (III) ##STR00023## at a temperature of from 25° C. to 200° C., during 1 h-72 h, in the presence of a catalyst of Bronsted acid type, resulting in a phenol terminated oligomer or molecule of formula (IV) ##STR00024## and b) reacting the compound of formula (IV) with a mixture of: an amino-alcohol bifunctional derivative of formula (V): ##STR00025## and an aldehyde derivative, at a temperature range of from 25° C. to 100° C., during 0.5 h to 48 h, wherein R, R′, R″, the at least one R* group, n, n.sub.1, n.sub.2, p are, independently, as defined above, with the proviso that when the at least one R* group of the phenolic acid derivative is in ortho position with regard to —OH group, then R* is H.
24. The process according to claim 23, wherein the phenolic acid derivative is selected from the group consisting of mono-, di-, tri-hydroxybenzoic acid derivatives, anacardic acid derivatives, hydroxycinnamic acid derivatives, aliphatic X-hydroxyphenyl acid derivatives, wherein X is 2-4, aliphatic diphenolic acid derivatives and triphenolic acid derivatives, or mixtures thereof.
25. The process according to claim 24, wherein the aliphatic mono-, di-, tri-hydroxybenzoic acid derivatives are of formula (VI) ##STR00026## wherein R is omitted, and at least one of R.sub.1 to R.sub.5 corresponds to R*, and at least one among R.sub.1-R.sub.5 is selected from the group consisting of 1, 2 and 3 hydroxyl group(s), then at least one H is in phenolic ortho-position, the rest being at least one of H and an aliphatic alkyl group of C.sub.1-C.sub.6.
26. The process according to claim 24, wherein the anacardic acid derivatives are of formula (VII), wherein R.sub.6═R*, ##STR00027## wherein R is omitted, and R.sub.6 is ##STR00028##
27. The process according to claim 24, wherein the hydroxycinnamic acid derivatives are of formula (VIII) ##STR00029## wherein at least one of R.sub.1 to R.sub.5 corresponds to R*, and at least one among R.sub.1-R.sub.5 is selected from the group consisting of 1 and 2 hydroxyl group(s) and at least one H being in phenolic ortho-position, the rest being at least one of H and an aliphatic alkyl or alkoxy group of C.sub.1-C.sub.6.
28. The process according to claim 24, wherein the aliphatic X-hydroxyphenyl acid derivatives are selected from the group consisting of aliphatic di-hydroxyphenyl acids (X=2), aliphatic tri-hydroxyphenyl acids (X=3) and aliphatic tetra-hydroxyphenyl acids (X=4) of formula (IX), or mixtures thereof ##STR00030## wherein R.sub.7, corresponding to R, independently of the nature of X-hydroxyphenyl aliphatic acid derivatives, is selected from the group consisting of (CH.sub.2).sub.n4, CH(CH.sub.2).sub.n5-(aliphatic C.sub.1-C.sub.6 alkyl or alkoxy substituted or unsubstituted phenyl group), wherein n.sub.4 is an integer from 1 to 12, n.sub.5 is an integer from 0 to 12, CH(CH.sub.2).sub.n5(CH.sub.3), CH(CH(CH.sub.3).sub.2), C(CH.sub.3).sub.2, CH(aliphatic C.sub.1-C.sub.6 alkyl or alkoxy substituted or unsubstituted phenyl group); the number of R* in the ring is depending on the number of hydroxyl groups in the ring, and at least one R* is H towards the phenolic ortho-position, and, independently, is selected from the group consisting of (CH.sub.2).sub.n4CH.sub.3, (CH.sub.2).sub.n4-(aliphatic C.sub.1-C.sub.6 aliphatic alkyl or alkoxy substituted or unsubstituted phenyl group), wherein n4 is an integer from 1 to 12, and (CH.sub.2).sub.n4(CH(CH.sub.3).sub.2); and the integer q is comprised between 1 and 3.
29. The process according to claim 24, wherein the aliphatic diphenolic acid derivatives are of formula (X) ##STR00031## wherein on each respective phenolic cycle, at least one R* is H towards the phenolic ortho-position, and otherwise R* and R.sub.2, independently, are selected from the group consisting of (CH.sub.2).sub.n4CH.sub.3, (CH.sub.2).sub.n4-(aliphatic C.sub.1-C.sub.6 aliphatic alkyl or alkoxy substituted or unsubstituted phenyl group), wherein n.sub.4 is an integer from 1 to 12, and (CH.sub.2).sub.n4(CH(CH.sub.3).sub.2), and R.sup.1 is selected from the group consisting of (CH.sub.2).sub.n5, wherein n.sub.5 is an integer from 1 to 3, CH(CH.sub.2).sub.n5(CH.sub.3), CH(CH(CH.sub.3).sub.2) and C(CH.sub.3).sub.2.
30. The process according to claim 23, wherein the compound of formula (III) has p values of 1-30, and represents, when R′═H, a polyethylene glycol (PEG) with a molecular weight (MW) in the range of from 4 MW of the C.sub.2H.sub.4O unit to 50 MW of the C.sub.2H.sub.4O unit.
31. The process according to claim 23, wherein the step a) is carried out at a temperature in the range of 60° C. to 150° C., and is performed from 12 h to 48 h.
32. The process according to claim 23, wherein the respective stoichiometry of starting reactants on step a), phenolic acid derivative: olyfunctional molecule or oligomer is 1.0-3.0 eq.:1.0 eq., resulting in an 1.0 eq. of phenol terminated oligomer or molecule of formula (IV).
33. The process according to claim 23, wherein the amino-alcohol bifunctional derivative of formula (V) includes a linear amino-alcohol derivative with a primary amine moiety and an aliphatic hydroxyl moiety, and is selected from the group consisting of 2-aminoethanol, 2-amino-2-methylpropanol, 5-aminopentan-1-ol, heptaminol and diglycolamine.
34. The process according to claim 23, wherein the aldehyde derivative is selected from the group consisting of formaldehyde, paraformaldehyde of formula ##STR00032## where m is an integer of from 8 to 100, acetaldehyde, propionaldehyde, butylaldehyde, polyoxymethylene and aldehydes having the general formula R.sub.9CHO, where R.sub.9 is a substituted or unsubstituted aliphatic C.sub.1-C.sub.20 alkyl group optionally containing heteroatoms, or mixtures thereof.
35. The process according to claim 23, wherein step b) is performed without any catalyst.
36. The process according to claim 23, wherein, when step b) includes at least one catalyst, said least one catalyst is selected from the group consisting of Zn(II)(R.sub.10).sub.2 wherein R.sub.10 is Cl.sup.−, CH.sub.3CO.sub.2.sup.−, CH.sub.3—C(═O)—O.sup.−, CH.sub.3COCHCOCH.sub.3.sup.−, CH.sub.3(CH.sub.2).sub.r:1-15CH.sub.2CO.sub.2.sup.−; triazobicyclodecene (TBD); triphenylphosphine (PPh.sub.3) and para-toluene sulfonic acid (APTS).
37. The process according to claim 23, wherein the respective stoichiometry of starting reactants on step b), phenol terminated oligomer or molecule: amino-alcohol bifunctional derivative:aldehyde derivative is 1.0 eq.:1.0-18.0 eq.:2.0-36.0 eq., resulting in an 1.0 eq. of the ester-containing benzoxazine monomer.
38. A process for preparing polybenzoxazine derivative vitrimers comprising the step of polymerization of an ester-containing benzoxazine monomer of claim 21, at temperatures within the range of from 100° C. to 250° C. for 1 h to 24 h.
39. A polybenzoxazine derivative vitrimer, that may be obtained by the process according to claim 38, exhibiting at least one of the following characteristics: (i) T.sub.v values of from 120° C. to 220° C.; and (ii) Relaxation temperature values, ≥T.sub.v values, of from 120° C. to 270° C.
40. The polybenzoxazine derivative vitrimer according to claim 39, exhibiting at least one of the following characteristics selected from the group consisting of: a relaxation time of from 0.5 s to 2 h; an activation energy related to relaxation times of from 50 kJ/mol to 200 kJ/mol; and a processing temperature of from 100° C. to 250° C.
Description
DRAWINGS
[0133] Other features and advantages of the present invention will be readily understood from the following detailed description and drawings among them:
[0134]
[0135]
[0136]
[0137]
[0138]
[0139]
[0140]
[0141]
[0142]
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150]
DETAILED DESCRIPTION
Example 1
Synthesis of an Ester-Containing Benzoxazine Monomer from 4,4-Bis(4-hydroxyphenyl)valeric Acid (DPA) as a Phenolic Acid Derivative
[0151] Ester-containing benzoxazine monomer was synthesized in two stages (
[0152] The first step, step a), corresponds to a Fischer esterification between polyethylene glycol (PEG) (M.sub.n=400 g.Math.mol.sup.−1, p=8-9, 1 eq, 10 g) and 4,4-Bis(4-hydroxyphenyl)valeric acid (DPA) (2 eq, 14.32 g) in presence of p-toluene sulfonic acid (pTSA) introduced in catalytic amount (1 wt %). PEG, DPA and pTSA were reacted together in melt at 130° C. and agitated by mechanical stirring for 24 hours, to provide 4,4-Bis(4-hydroxyphenyl)valeric ester terminated polyethylene glycol (PEG-DPA).
[0153] The second step, step b), corresponds to a Mannich condensation between 4,4-Bis(4-hydroxyphenyl)valeric ester terminated polyethylene glycol (PEG-DPA) (1 eq, 22.8 g), ethanolamine (mea) (4 eq, 5.95 g) and paraformaldehyde (PFA) (8 eq, 5.84 g). In some examples, step b), is performed in presence of 2 wt % of Zn(OAc).sub.2 catalyst. All these reactants were reacted together in melt at 85° C. and agitated by mechanical stirring for 2 hours to provide the ester-containing benzoxazine monomer named PEG-DPA-mea.
[0154] The
[0155]
[0156] The DSC curve (
Example 2
Synthesis of a Vitrimer Obtained Through the Curing of the PEG-DPA-mea Monomer
[0157] The benzoxazine monomer obtained in Example 1 was polymerized in a Teflon® mold at 150° C. during 1 h, allowing the benzoxazine rings to open and to react on themselves to form a 3D network vitrimer (
[0158] Swelling experiments were performed in acetone, chloroform and water to assess the formation of a cross-linked network of the vitrimer obtained through the curing of the PEG-DPA-mea monomer. Chloroform was the highest solvent in which the vitrimer showed the highest swelling ratio (≈100%). In acetone and water, vitrimers samples swell of 40 and 20%, respectively.
[0159] The material reacted with acetic acid to form an orange turbid suspension. The chemical decomposition of thermosets is an interesting recycling process.
[0160] Dilatometry experiments is a classical tool to reveal glass transition (T.sub.g) and the vitrimer glass like transition (T.sub.v) of a vitrimer.
[0161] The device used is the Netzsch DIL 402 C apparatus with experimental conditions of 2° C. min.sup.−1, N.sub.2 atmosphere.
[0162] Two vitrimer samples were used, one obtained through the curing of PEG-DPA-mea monomer without the use of any catalyst in step b) (dash line) and the second one with the use of 2% Zn(OAc).sub.2 catalyst in step b) (solid line), results are depicted in
[0163] Mechanical properties were determined by rheological measurements recorded on Anton Paar Physica MCR 302 rheometer in rectangular-torsion mode with experimental conditions of γ=0.1% constant deformation, f=1 Hz. The T.sub.gs determined from the maximum in the loss modulus (G″) and the maximum of the loss factor (tan δ) are 59 and 93° C. respectively.
[0164] Viscoelastic properties of PEG-DPA-mea vitrimer were studied by stress relaxation experiments (
[0165] The temperature dependence of the relaxation time is plotted in
Example 3
Synthesis of an Ester-Containing Benzoxazine Monomer from 4,4-Bis(4-hydroxyphenyl)valeric Acid (DPA) as a Phenolic Acid Derivative and Different Molecular Weight of Poly(ethylene glycol) (PEG) Solutions
[0166] The first step, step a), corresponds to a Fischer esterification between polyethylene glycol (PEGn) (Mn=200 or 2000 g.Math.mol.sup.−1, p=4-5 or 45-46 respectively, 1 eq, 10 g) and 4,4-Bis(4-hydroxyphenyl)valeric acid (DPA) (2 eq, 28.63 and 2.86 g, respectively for PEG.sub.200 and PEG.sub.2000) in presence of p-toluene sulfonic acid (pTSA) introduced in catalytic amount (1 wt %). PEG.sub.n, DPA and pTSA were reacted together in melt at 130° C. and agitated by mechanical stirring for 24 hours, to provide 4,4-Bis(4-hydroxyphenyl)valeric acid terminated polyethylene glycol (PEGn-DPA, wherein n=200 or 2000).
[0167] The second step, step b), corresponds to a Mannich condensation between 4,4-Bis(4-hydroxyphenyl)valeric ester terminated polyethylene glycol (PEG.sub.n-DPA) (1 eq, 25 mmol, 18.2 or 63.1 g, respectively for PEG.sub.200 and PEG.sub.2000), ethanolamine (mea) (4 eq, 100 mmol, 6.11 g) and paraformaldehyde (PFA) (8 eq, 200 mmol, 6.0 g). All these reactants were reacted together in melt at 85° C. and agitated by mechanical stirring for 2 hours to provide the ester-containing benzoxazine monomer named PEG.sub.n-DPA-mea. The reaction product was used without further purifications for the elaboration of vitrimer materials.
[0168] The
[0169]
[0170] The curing of the PEGn-DPA-mea ester-containing benzoxazine monomers was monitored by rheological measurement depicted in
[0171] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 80° C. to 140° C. at 15° C./min followed by an isothermal measurement at 140° C. The storage and loss modulus are recorded as a function of time. The term “gelation time” is defined as the time when the storage and the loss modulus of the soften monomer increases abruptly to transform into a gel. The gelation is defined by the crossover point between the storage and the loss modulus. At 140° C., the gelation time is reached after 116 s and 864 s, respectively for PEG.sub.200 and PEG.sub.2000.
Example 4
Synthesis of a Vitrimer Obtained Through the Curing of PEGn-DPA-mea Ester-Containing Benzoxazine Monomers
[0172] The benzoxazine monomers obtained in Example 3 was polymerized in a Teflon mold at 150° C. during 1 h for the obtention of a PEG.sub.n-DPA-mea derivatives polybenzoxazine vitrimer material (n=200 or 2000).
[0173] Swelling experiments were performed in water to assess the formation of a cross-linked network of the vitrimer obtained through the curing of the PEG.sub.n-DPA-mea monomer. Vitrimers samples swell of 10% and 200%, respectively for PEG.sub.200 and PEG.sub.2000.
[0174] Dilatometry thermograms of the vitrimer samples are reported in
[0175] Viscoelastic properties of poly(PEG.sub.n-DPA-mea) vitrimer were studied by stress relaxation experiments (
[0176] The temperature dependence of the relaxation time was plotted following the Arrhenius law in
Example 5
Synthesis of a Benzoxazine Monomer from Phloretic Acid as a Phenolic Acid Derivative
[0177] The first step, step a), corresponds to a Fischer esterification between polyethylene glycol (PEG.sub.400) (M.sub.n=400 g.Math.mol.sup.−1, p=8-9, 1 eq, 10 g) and phloretic acid (PA) (2 eq, 8.31 g) in presence of p-toluene sulfonic acid (pTSA) introduced in catalytic amount (1 wt %). PEG.sub.400, PA and pTSA were reacted together in melt at 110° C. and agitated by mechanical stirring for 24 hours, to provide phloretic acid terminated polyethylene glycol (PEG.sub.400-DPA).
[0178] The second step, step b), corresponds to a Mannich condensation between phloretic acid terminated polyethylene glycol (PEG.sub.400-PA) (1 eq, 17.3 g), ethanolamine (mea) (2 eq, 3.04 g) and paraformaldehyde (PFA) (4 eq, 2.98 g). All these reactants were reacted together in melt at 85° C. and agitated by mechanical stirring for 2 hours to provide the ester-containing benzoxazine monomer named PEG.sub.400-PA-mea. The reaction product was used without further purifications for the elaboration of vitrimer materials.
[0179]
[0180]
[0181] The curing of the PEG.sub.400-PA-mea ester-containing benzoxazine monomer was monitored by rheological measurement in
[0182] The rheogram is performed under the following conditions: 1 Hz, with linear amplitude from 1 to 0.1%; 25 mm plates. The test is performed following a heating ramp from 80° C. to 140° C. at 15° C./min followed by an isothermal measurement at 140° C. The storage and loss modulus are recorded as a function of time. The term “gelation time” is defined as the time when the storage and the loss modulus of the soften monomer increases abruptly to transform into a gel. The gelation is defined by the crossover point between the storage and the loss modulus. At 140° C., the gelation time is reached after 27 min.
Example 6
Synthesis of a Vitrimer Obtained through the Curing of PEG400-PA-mea Ester-Containing Benzoxazine Monomers
[0183] The benzoxazine monomer obtained in Example 5 was polymerized in a Teflon mold at 150° C. during 1 h for the obtention of a PEG400-PA-mea derivatives polybenzoxazine vitrimer material.
[0184] Viscoelastic properties of poly(PEG400-PA-mea) vitrimer were studied by stress relaxation experiments (
[0185] The temperature dependence of the relaxation time was plotted following the Arrhenius law (