Mixer-container and method for assembling a mixer-container including a telescopic shaft
10702838 ยท 2020-07-07
Assignee
Inventors
- Sebastien Chaussin (Aubagne, FR)
- Jeremy Gibelin (Signes, FR)
- Stefan Zeuch (Gottingen, DE)
- Michael Bates (Gloucestershire, GB)
Cpc classification
B01F23/233
PERFORMING OPERATIONS; TRANSPORTING
B01F33/4531
PERFORMING OPERATIONS; TRANSPORTING
B01F27/88
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/22
PERFORMING OPERATIONS; TRANSPORTING
B01F27/2124
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/44
PERFORMING OPERATIONS; TRANSPORTING
B01F27/213
PERFORMING OPERATIONS; TRANSPORTING
B65D77/06
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23362
PERFORMING OPERATIONS; TRANSPORTING
B01F23/231266
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23121
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D77/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for assembling a mixer-container intended for receiving a biopharmaceutical fluid includes providing a container with a mixing device including at least one shaft having an adjustable length, and at least one first bearing attached to a wall of the container, the shaft extending at least into the inner space from the first bearing; a rigid outer device that compresses the container; and a drive motor located outside the container, the first bearing of the container is placed so as to be spaced apart from the motor, and the length of the shaft is adjusted along the main axis by arranging the shaft opposite the motor to enable the motor to rotate the shaft.
Claims
1. A mixer-container intended to be assembled, the mixer-container comprising: a container having a wall defining an inner space suitable for filling with biopharmaceutical fluid, the wall being a flexible wall, the container further comprising a mixing device comprising a shaft having an adjustable length along a main axis; a drive motor located outside the container, the drive motor being suitable for rotating the shaft of the mixing device; and a rigid outer containment device comprising a bottom wall and a peripheral wall defining a housing adapted to receive the container, wherein the container extends in the rigid outer containment device with the flexible wall of the container being arranged on the bottom wall of the rigid outer containment device, wherein the container further comprises a first bearing attached to the wall, the shaft extending at least into the inner space from the first bearing, the first bearing comprising a flange provided with an outer annular collar that forms an annular external groove outside the container, the outer annular collar inwardly delimiting a cavity provided outside the container, wherein the shaft comprises a first part away from the first bearing and a second part that is a hollow upper part in contact with the flange, the shaft being adapted to rotate at least one mixing member attached to the first part, wherein the drive motor is adapted to enable magnetically driving the shaft and comprising a rotary driving disc located outside the container, the rotary driving disc operatively engaging with a rotary driven disc attached to the shaft, the drive motor being connected with the outer annular collar of the flange so that, in a connected state between the drive motor and the outer annular collar, the rotary driving disc of the drive motor is inserted inside the flange to fill the cavity, wherein the drive motor is connected with the outer annular collar of the flange outside the rigid outer containment device, and wherein the length of the shaft along the main axis being adjusted to be increased by selective upward displacement of the second part toward an extended configuration without displacing the first part, in order to position the shaft facing the drive motor to enable the drive motor to rotate the shaft, the extended configuration of the second part being maintained by a clamp, the flange being clamped by the clamp extending in the annular external groove for maintaining the connected state and the extended configuration.
2. The mixer-container according to claim 1, wherein the outer annular collar extends outside the rigid outer containment device and is provided with a terminal radial bead that extends axially away from the container to delimit the annular external groove.
3. The mixer-container according to claim 1, wherein the drive motor is fixed relative to the rigid outer containment device.
4. The mixer-container according to claim 1, wherein a bioreaction is carried out, the mixer-container being a bioreactor.
5. A container set intended suitable for assembly to a drive motor according to an assembly method for assembling a mixer-container intended for receiving a biopharmaceutical fluid for mixing, the container set comprising: a container having a flexible wall defining an inner space suitable for filling with biopharmaceutical fluid, the container comprising: a mixing device comprising a shaft having an adjustable length along a main axis, and a first bearing attached to the wall, the shaft extending at least into the inner space from the first bearing, and a rigid outer containment device for the container, the rigid outer containment device comprising a bottom wall and a peripheral wall defining a housing adapted to receive the container, wherein the drive motor located outside the container, the drive motor being suitable for rotating the shaft of the mixing device, and wherein the container set is assembled by i) the container being placed in the rigid outer containment device with the flexible wall of the container being arranged on the bottom wall of the rigid outer containment device, and ii) the length of the shaft along the main axis being adjusted to position the shaft facing the drive motor to enable the drive motor to rotate the shaft, wherein the first bearing comprises a flange provided with an outer annular collar that forms an annular external groove outside the container, a terminal radial bead of the outer annular collar extending axially away from the container to delimit the annular external groove, the outer annular collar inwardly delimiting a cavity provided outside the container, the drive motor being connected with the outer annular collar of the flange outside the rigid outer containment device, and wherein the drive motor is adapted to enable magnetically driving the shaft and comprising a rotary driving disc located outside the container, the rotary driving disc operatively engaging with a rotary driven disc attached to the shaft, the drive motor being connected with the outer annular collar of the flange so that, in a connected state between the drive motor and the outer annular collar, the rotary driving disc of the drive motor is inserted inside the flange to fill the cavity, the flange being clamped by a clamp extending in the annular external groove for maintaining the connected state.
6. The container set according to claim 5, wherein the shaft is located entirely within the inner space.
7. The container set according to claim 5, wherein the shaft sealingly traverses the first bearing.
8. The container set according to claim 5, wherein the at least one mixing member, rotatably driven by the shaft, is adapted to mix the biopharmaceutical fluid located in the inner space.
9. The container set according to claim 5, wherein the shaft supports and drives multiple mixing members located at a plurality of axial locations on the shaft.
10. The container set according to claim 5, wherein the container has a capacity of between 50 liters and 200 liters.
11. The container set according to claim 5, wherein the container is disposable.
12. The container set according to claim 5, further comprising a second bearing attached to the wall of the container, wherein the shaft extends of adjustable length extending at least between the first bearing and the second bearing.
13. The container set according to claim 5, wherein the shaft comprises a first part and a second part which are movable in translation relative to one another along the main axis.
14. The container set according to claim 13, wherein the first part comprises a member adapted to slide in a rectilinear slot of the second part of the shaft.
15. The container set according to claim 13, wherein the second part is provided with a rectilinear slot that traverses the second part of the shaft from one side to the other, the second part being a hollow upper part of the shaft in contact with the flange, wherein, in upstanding position of the container placed in the rigid outer containment device, the second part is configured to be selectively displaced upwardly toward an extended configuration without displacing the first part, in order to position the shaft facing the drive motor to enable the drive motor to rotate the shaft, the extended configuration of the second part being maintained by the clamp in a clamped configuration of the flange.
16. The container set according to claim 14, wherein the container has a capacity of between 50 liters and 200 liters, the slot having a length between 1 and 10 centimeters so that the second part can freely move parallel to the main axis without the first bearing being moved away more than 10 centimeters from the uppermost position of the first bearing.
17. The container set according to claim 13, wherein the first part and the second part of the shaft are integral in rotation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) We will now describe several embodiments of the invention with the aid of the drawings, in which:
MORE DETAILED DESCRIPTION
(2) A mixer-container 1 according to the invention is adapted to receive a biopharmaceutical fluid C for mixing, or where appropriate for a chemical and/or biological reaction (or bioreaction), the mixer-container 1 then being a bioreactor.
(3) The biopharmaceutical fluid C comprises one or at least one liquid phase. Where appropriate, the biopharmaceutical fluid C is formed from multiple components of which at least one is in a liquid phase and of which one or more may be in a solid phase, such as powder.
(4) The mixer-container 1 has a vertical main axis XX. The mixer-container 1 comprises a container 2 and a rigid outer containment device 18.
(5) As represented in
(6) According to one embodiment, the container 2 is disposable.
(7) The container 2 may have a capacity of up to 5000 liters, depending on requirements and applications. However, the container 2 preferably has a capacity of between 10 and 500 liters, more preferably between 50 and 200 liters.
(8) The words vertical, horizontal, upper, lower, refer to the situation in which the mixer-container 1, and particularly the container 2, is in a position suitable for operation. It is understood, however, that the mixer-container 1 and the container 2 may occupy other positions or be in other states, for example when they are not in operation. The word vertical should not be understood in a narrow sense, but in sense meaning from highest to lowest and vice versa.
(9) The words inner, and outer or exterior or outside, respectively refer to within the inner space 4 and outside of the container 2.
(10) Finally, the word axial on the one hand, and the words radial and transverse on the other hand, refer to what extends in or parallel or substantially parallel to the main axis XX for the former, and perpendicularly or orthogonally or substantially perpendicularly or orthogonally to the main axis XX for the latter.
(11) The mixer-container 1 may comprise one or more through-ports 5 for introducing into the container 2 the biopharmaceutical fluid C, or components of the biopharmaceutical fluid C; these ports engage with one or more fill holes formed in the container 2.
(12) The mixer-container 1 may also comprise at least one through-port 6 for draining biopharmaceutical fluid C from the container 2, engaging with at least one drain hole formed in the container 2. The drain port 6 is able to be closed when necessary and opened for draining.
(13) The term port is understood to refer to a physical connection means. Such a port is a through-port when it places in communication the inner space 4 and the exterior of the container 2, for example for the introduction or discharge of what is to be placed or has been placed in the container 2. Such a port may also not be a non-through-port when it serves to hold a member of the mixer-container.
(14) Ducts, pouches, reservoirs, if necessary flexible, may be associated with the introduction port 5, in fluid communication and with a sealed connection and removable where appropriate. Similarly, ducts, pouches, reservoirs, if necessary flexible, may be associated with the drain port 6, in fluid communication and with a sealed connection and removable where appropriate.
(15) In the embodiment represented in
(16) The mixer-container 1 may also comprise an aeration device 13 adapted to deliver to the biopharmaceutical fluid C a certain quantity of aeration gas. This device 13 thus allows aeration of what is in the inner space 4 of the container 2, whether it is biopharmaceutical fluid or part of its components.
(17) The aeration device 13 may comprise an aeration gas supply device 14 having at least one tubular element 14a extending from outside the container 2 with fluid communication. There may be operatively associated, with the aeration device 13 just described, at least one aeration gas discharge port 36 formed in the upper part 3c of the wall 3 of the container 2. Such an aeration gas discharge port 36 serves to discharge from the container 2, to the exterior, gas that has not been mixed with the biopharmaceutical fluid C of the container 2.
(18) In some embodiments, the mixer-container 1 may also comprise other ports which are known per se, for example for mounting an operative means, suitable for retaining a member typically for the collection or measurement of data for example, or sample collection for analysis.
(19) The mixer-container 1 also comprises a device 7 for mixing the biopharmaceutical fluid C of the container 2. This mixing device 7 allows mixing what is in the inner space 4 of the container 2, whether this is biopharmaceutical fluid C or some of its components.
(20) The mixing device 7 comprises at least one descending shaft 8, adapted to be rotated, in particular magnetically, by a motor 9 and to rotate at least one mixing member 10. The mixing member or members 10 are substantially distanced from the lower part 3a and the side part 3b of the wall 3 of the container 2. As represented in
(21) The shaft 8 according to the invention is adjustable in length. According to the embodiment represented in the figures, the shaft 8 is thus formed of two parts 24, 25. A first part 24 extends from the lower end 8a to an intermediate connection area 26, while the second part 25 extends from the connection area 26 to the upper end 8b.
(22) As represented in more detail in
(23) The first part 24, in particular the member 27, is adapted to slide in the second part 25 of the shaft 8 along the main axis XX. As represented in
(24) The member 27 is adapted to slide continuously in the slot 28. The shaft 8 can therefore have a continuously adjustable length, not discrete, for example in case of expansion of some members of the mixer-container 1 during mixing.
(25) In addition, due to the fact that the member 27 projects into the slot 28, the first part 24 and second part 25 of the shaft 8 are integral in rotation, in particular when subjected to high torques.
(26) In addition, since the shaft 8 has an adjustable length, the motor 9 can be fixed relative to the outer containment device 18, and it is not necessary for it to have an adjustable position, in particular in height, in order to place the shaft 8 facing the motor 9 to allow rotation of the shaft 8 as will be described below.
(27) The container 2 also comprises at least a first bearing 11, adjacent to the upper part 3c of the wall 3, which engages with the upper part 8b of the shaft 8.
(28) The first bearing 11 comprises a rigid flange 16. Flange is understood here to mean a rigid piece having the general form of a solid wall, at least substantially flat, laid flat and intended for retention. This flange 16 is rigidly and sealingly fixed to the upper part 3c of the wall 3 of the container 2.
(29) More specifically, the flange 16 is formed of a substantially rigid material, preferably a rigid plastic material, in the shape of a wall or plate connected to the container 2 at the center of the upper part 3c. This flange 16 may be connected to the wall 3 of the container 2 in any suitable manner so as to form a rigid and hermetic seal between the respective rigid and flexible materials of the flange 16 and the wall 3.
(30) According to a first embodiment, the shaft 8 of the mixing device 7 is located entirely within the inner space 4. The shaft 8 thus extends rectilinearly between a lower end 8a and an upper end 8b. When the mixer-container 1 is in a position suitable for operation, the shaft 8 extends vertically along the main axis XX, the lower end 8a being located towards the lower part 3a of the container 2 while the upper end 8b is located towards the upper part 3c of the container 2, in particular connected to the first bearing 11. The first bearing 11 is then adapted to be positioned relative to the motor 9 located outside the container 2.
(31) According to the first embodiment represented for example in
(32) The rotary driven disc 15 is integral, in particular in rotation, with the shaft 8, in particular with the second part 25 of the shaft 8. For example, the rotary driven disc 15 is fixed to the upper end 8b of the shaft 8 by screwing a threaded end of the shaft 8 into a threaded opening within the rotary driven disc 15. Other means, such as adhesives, fasteners, quick fasteners, bolts, welding, and the like, as well as formation of the rotary driven disc 15 directly by molding with the shaft 8 during its manufacture, may be used to fix the rotary driven disc 15 to the shaft 8, without limitation.
(33) In addition, the rotary driven disc 15 is connected to the first bearing 11, in particular to the flange 16, so as to allow the motor 9 to act on the magnets 17 of the rotary driven disc 15. Thus, the flange 16 is connected to the shaft 8 within the inner space 4 of the container 2 via the rotary driven disc 15. In particular, the shaft 8 and the rotary driven disc 15 are mounted so as to rotate about the main axis XX relative to the first bearing 11, so that the rotary driven disc 15 can rotate relatively freely with respect to the flange 16. To this end, provision may be made to include ball bearings or roller bearings between the rotary driven disc 15 and the first bearing 11.
(34) When in the operating state, the first bearing 11 is positioned, in particular assembled, relative to the motor 9. The rotary driving disc 30 of the motor 9 and the rotary driven disc 15 are then arranged facing one another, on each side of the first bearing 11. There may be provided a runout clearance between the rotary driving disc 30 and the first bearing 11, for example of about 2 millimeters, to facilitate rotation of the first bearing 11 relative to the motor 9.
(35) The first bearing 11, in particular the flange 16, comprises for example an outer annular collar 16a comprising a terminal radial bead extending laterally outwardly and inwardly delimiting a cavity 16b of the flange 16. The motor 9 can be positioned relative to the flange 16 and in particular with the collar 16a fixed in translation. In particular, the rotary driving disc 30 of the motor 9 is to be arranged within the cavity 16b of the flange 16 as represented in
(36) As represented in
(37) According to a second embodiment not represented in the figures, the shaft 8 may be partially located outside of the container 2. According to this embodiment, the shaft 8 passes through the container 2, in particular at the first bearing 11 in a fluidtight manner. The rotary driven disc 15 of the shaft is then located outside the container 2 and is designed to engage functionally, in particular magnetically, with the rotary driving disc 30 of the motor 9.
(38) According to this embodiment, the connection area 26 of the shaft 8 can be located outside the container 2. The length of the shaft 8 can be easily adjusted from outside the container 2 by the user of the mixer-container 1, which allows obtaining a container 2 that is simple to use and economical to produce. In addition, the connection area 26 is then easier to access, which facilitates its sterilization prior to use of the container 2.
(39) The mixer-container 1 may also comprise, due to the flexible nature of the container 2, a rigid, possibly semi-rigid, outer containment device 18 for the container 2 filled with biopharmaceutical fluid C, for use during filling, mixing, and draining.
(40) The rigid outer containment device 18 comprises a bottom wall 19 and a peripheral wall 20 defining a housing into which the container 2 is removably placed. For example, the bottom wall 19 has the shape of a rounded cap, for example hemispherical or pseudo-hemispherical. However, the rigid outer containment device 18 may have any other shape, such as cylindrical, parallelepipedic, or other shapes.
(41) The lower part 3a of the wall 3 of the container 2 rests on the bottom wall 19, while the side part 3b of the wall 3 of the container 2 presses against the peripheral wall 20 when the container 2 is filled with biopharmaceutical fluid C. The rigid outer containment device 18 is generally of identical geometry, shape, and/or dimension to the container 2, in order to reduce the mechanical stresses or forces on the wall 3 of the container 2.
(42) The rigid outer containment device 18 may comprise an access opening 21 to allow the introduction and removal of the container 2. If desired, the rigid outer containment device 18 comprises a closure means, such as doors, in order to permit alternately opening or closing the access opening 21.
(43) In one embodiment, the rigid outer containment device 18 comprises other openings for introducing the biopharmaceutical fluid C or components of the biopharmaceutical fluid C and for draining the biopharmaceutical fluid C, or for accessing the different members of the container 2 which must be accessible for use.
(44) The motor 9 is advantageously placed fixedly above the rigid outer containment device 18. As is represented more particularly in
(45) In one embodiment, the rigid outer containment device 18 also comprises a heating and/or cooling device for heating and/or cooling the biopharmaceutical fluid C of the container 2. In this case, the rigid outer containment device 18 and/or the container 2 are made of a material having a certain thermal conductivity, so that use of the heating and/or cooling device enables heating and/or cooling the biopharmaceutical fluid C. In this case, and where appropriate, there is also provided a device for controlling the temperature of the content in the container 2 and a device for controlling the heating and/or cooling device. Such a temperature control device can be supported by one or more ports provided for this purpose.
(46) The container 2 may comprise a single first bearing 11 to be positioned relative to the motor 9. However, alternatively, the container 2 may further comprise a second bearing 12 adjacent to the lower part 3a of the wall 3, which engages with the lower part 8a of the shaft 8. In the same manner as the first bearing 11, the second bearing 12 is connected to the wall 3 of the container 2 to form a rigid and fluidtight seal with the bottom part 3a of the wall 3. For this purpose, the second bearing 12 comprises a flange (this term is to be understood as above) fixed in a rigid and fluidtight manner to the lower part 3a of the wall 3 of the container 2.
(47) The container 2 is then connected at the second bearing 12 to the outer containment device 18. According to the first embodiment described above wherein the shaft 8 of the mixing device 7 is located entirely within the inner space 4, it is thus possible to adjust the size of the container 2 by adjusting the length of the shaft 8 which extends between the first bearing 11 and the second bearing 12.
(48) The container 2 can be in three different states relative to the rigid outer containment device 18: an empty disassembled state, wherein the container 2 is disassembled from the rigid outer containment device 18 and is not positioned relative to the motor 9. In this state, the container 2, which is flexible overall when it is empty of biopharmaceutical fluid C, can be flattened on itself. This state is particularly useful for storage or transport; an empty assembled state, wherein the container 2 is connected to the rigid outer containment device 18, the container 2 being empty of biopharmaceutical fluid C. In this state, the container 2 is arranged in the housing of the containment device 18 by resting on the bottom wall 19. Assembly is understood to mean the fact that the container 2 operatively interacts with the motor 9. However, such an assembly is not limited to direct contact between the container 2 and the motor 9; these elements can be assembled according to the invention while being spaced apart from one another, for example in a magnetically driven context; and finally, a partially assembled or completely filled state, wherein the container 2 is assembled to the rigid outer containment device 18 and positioned relative to the motor 9, the container 2 being filled with biopharmaceutical fluid C. In this state, the mixer-container 1 is functional, suitable for mixing the biopharmaceutical fluid C.
(49) The following describes the method for assembling a mixer-container 1 according to the first embodiment, in particular in order to change between the different states of the container 2 described above.
(50) We begin with a mixer-container 1, the container 2 being in a state of disassembly from the rigid outer containment device 18, as well as empty of biopharmaceutical fluid C and more or less flattened on itself.
(51) The container 2 is placed in the housing within the rigid outer containment device 18, resting on its bottom wall 19.
(52) The second bearing 12 of the container 2 is connected to the rigid outer containment device 18, for example with an opening 29 located at the center of the bottom wall 19.
(53) Then the first bearing 11 of the container 2 is positioned with respect to the motor 9. The wall 3 of the container 2 is therefore brought to the level of the motor 9.
(54) The shaft 8 is then in an at least partially retracted position. Because the shaft 8 is adjustable in length, it is possible to first place the upper end 8b, particularly the first bearing 11, at a distance away from the motor 9. The first bearing 11 may in particular be placed in the immediate vicinity of the motor 9, for example at a distance from the motor 9 of less than the length I.sub.f of the slot 28. The rotary driven disc 15 is then located facing the motor 9. Next, the length of the shaft 8 is increased so that the first bearing 11 is positioned next to the motor 9, in particular connected without friction and with a runout clearance between the rotary driving disc 30 of the motor 9 and the first bearing 11, so that the motor 9 can rotate easily.
(55) In order to adjust the length of the shaft 8, the relative sliding of the two parts 24, 25 of the shaft 8 can be done manually or with any other tool enabling such sliding. It is thus not necessary to vary the position of the motor when connecting the first bearing 11 with the motor 9. The container 2 is thus assembled with the rigid outer containment device 18 more easily and optimally.
(56) The motor 9 is connected with the collar 16a of the flange 16 so as to be integral in translation, via the clamp 22 (tri-clamp cuff). Thus arranged, the rotary driving disc 9 of the motor 9 is able to rotate the rotary driven disc 15, and thus the shaft 8 of the mixing device 7.
(57) Alternatively, it is possible to connect the first bearing 11 of the container 2 with the motor 9 before connecting the second bearing 12 with the rigid outer containment device 18.
(58) The biopharmaceutical fluid C is introduced into the container 2, by means of the introduction port 5.
(59) Finally, the mixing device 7 is used to stir the biopharmaceutical fluid C of the container 2 located in the inner space 4. If required, the length of the shaft adjusts to guarantee the optimal relative positioning of the motor 9 and the first bearing 11.
(60) In the context of a bioreaction process, the aeration device 13 is used to deliver a certain amount of aeration gas into the contents of the container 2 located in the inner space 4. Stirring and aeration are carried out at least partially simultaneously, where appropriate entirely simultaneously.
(61) After mixing the biopharmaceutical fluid C and then draining it, in particular through the drain port 6, the container 2 is disassembled from the rigid outer containment device 18. The container 2 is then discarded, as it is disposable.
(62) The method described above may be carried out only partially, as the steps described above can be carried out independently of one another. In particular, the container 2 can be arranged in the rigid outer containment device 18 when it is already filled with biopharmaceutical fluid C.
(63) Obviously, the invention is not limited to the embodiments described above and provided only as examples. It encompasses various modifications, alternative forms, and other variants conceivable to a person skilled in the art in the context of the invention, in particular any combination of the different modes of operation described above, which may be taken separately or in combination.