Hat with an adjustable brim size

Abstract

A hat with a variable brim. The wearer of the hat may select to wear a hat with a given brim length. The wearer may choose to extend the brim length by fastening a material, an extendable brim portion, to the original brim of the hat. In this manner, the hat wearer may adjust the brim length to satisfy the hat wearer's needs.

Claims

1. A method of customizing a hat with an extendable brim portion, the hat including a crown having a center, a base extending circumferentially around the center and having a base size and a base geometric shape, and an original brim extending circumferentially around the center, the original brim having inner and outer original brim edges, the inner and outer original brim edges comprising a same geometric shape and alignment as the base geometric shape, the inner original brim edge having a size that comprises a same size as the base size and is fixed to the base, the outer original brim edge having a size that is larger than the base size such that the outer original brim edge extends an outer original brim edge radial distance from the base, the method comprising: sizing an upper material, made of one of leather and artificial leather, of the extendable brim comprising: cutting the upper material to form an outer upper material edge such that the outer upper material edge is the same geometric shape as the base geometric shape and has a size larger than the size of the outer original brim edge; and cutting the upper material to form an inner upper material edge such that the inner upper material edge is the same geometric shape as the base geometric shape and has a size smaller than the size of the outer upper material edge and a size greater than the size of the inner original brim edge to expose an upper portion of the original brim between the inner upper material edge and the base; sizing a lower material, made of one of leather and artificial leather, of the extendable brim including: cutting the lower material to form an outer lower material edge such that the outer lower material edge is the same geometric shape as the base geometric shape, the outer lower material edge having a size that is the same as the size of the outer upper material edge; and cutting the lower material to form an inner lower material edge such that the inner lower material edge is the same geometric shape as the base geometric shape and has a size smaller than the size of the outer lower material edge and greater than the size of the inner original brim edge to expose a lower portion of the original brim between the inner lower material edge and the base; placing the upper material on an upper surface of the original brim such that the inner upper material edge is centered around the center of the crown such that the crown extends through an opening formed by the inner upper material edge; fastening a lower surface of the upper material to the upper surface of the original brim by disposing fasteners between the lower surface of the upper material and the upper surface of the original brim; placing the lower material on a lower surface of the original brim such that the inner lower material edge is centered around the center of the crown; fastening an upper surface of the lower material to the lower surface of the original brim by disposing fasteners between the upper surface of the lower material and the lower surface of the original brim; and fastening the lower surface of the upper material to the upper surface of the lower material by: disposing fasteners between the lower surface of the upper material and the upper surface of the lower material; forming a coterminous outer extendable brim edge from the outer upper material edge and the outer lower material edge, the lower surface of the upper material and the upper surface of the lower material being fastened together at the coterminous outer extendable brim edge; and sealing the coterminous outer extendable brim edge to increase durability of the hat.

2. The method of customizing the hat with the extendable brim portion of claim 1, wherein the size of the upper material edge is based upon customer specifications.

3. The method of customizing the hat with the extendable brim portion of claim 2, wherein the customer specifications include an amount at which the coterminous outer extendable brim edge extends beyond the outer original brim edge radial distance.

4. The method of customizing the hat with the extendable brim portion of claim 1, wherein the original brim and the extendable brim completely surround the crown.

5. The method of customizing the hat with the extendable brim portion of claim 1, wherein each of the fasteners are hook-and-loop fasteners.

6. The method of customizing the hat with the extendable brim portion of claim 1, wherein the crown of the hat is reinforced with a ring of rope.

7. The method of customizing the hat with the extendable brim portion of claim 1, wherein the extendable brim portion comprises a wire configured, structured, and arranged to change a shape of the extendable brim portion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The accompanying drawings, which are included to provide a further understanding of the disclosure, are incorporated in and constitute a part of this specification, illustrate aspects of the disclosure and together with the detailed description serve to explain the principles of the disclosure. No attempt is made to show structural details of the disclosure in more detail than may be necessary for a fundamental understanding of the disclosure and the various ways in which it may be practiced. In the drawings:

(2) FIG. 1 shows a side view of a hat, according to one aspect of the disclosure.

(3) FIG. 2 shows a top view of a hat, according to one aspect of the disclosure.

(4) FIG. 3 shows a bottom view of a hat, according to one aspect of the disclosure.

(5) FIG. 4 shows a flowchart illustrating a method of making a hat, according to one aspect of the disclosure.

DETAILED DESCRIPTION

(6) The aspects of the disclosure and the various features and advantageous details thereof are explained more fully with reference to the non-limiting aspects and examples that are described and/or illustrated in the accompanying drawings and detailed in the following description. It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one aspect may be employed with other aspects as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the aspects of the disclosure. The examples used herein are intended merely to facilitate an understanding of ways in which the disclosure may be practiced and to further enable those of skill in the art to practice the aspects of the disclosure. Accordingly, the examples and aspects herein should not be construed as limiting the scope of the disclosure, which is defined solely by the appended claims and applicable law. Moreover, it is noted that like reference numerals represent similar parts throughout the several views of the drawings.

(7) FIG. 1 is a side view of a hat, according to one aspect of the disclosure. In particular, FIG. 1 illustrates an exemplary hat 10 of an adjustable brim type. The hat 10 is preferably a flat brimmed hat; however, hats with uneven brims are contemplated as well. For example, sun hats, boaters, bowlers, chupallas, sombreros, and fedoras may be used. The hat 10 includes a standard hat with standard components, such as a crown 12 and a brim 14. The crown 12 may be reinforced with support material, for example, a ring of rope (not shown), located inside the crown 12 to ensure that the crown 12 maintains its shape. The brim 14 has an upper surface and a lower surface. In the prior art, the length of the brim 14 extending outward from the base of the crown 12 is set by the hat manufacturer and cannot be changed. The hat 10 may also include a sweatband or a hatband 16.

(8) To overcome the limitation of a fixed brim length, two pieces of material may be attached to the brim 14. Alternatively, only one piece of material may be attached to the brim 14. Additionally, more than two pieces of material may be used. In the aspect where two pieces of material are utilized, an upper material 18 and a lower material 20, may be used. The upper material 18 and the lower material 20 may be designed and attached to extend the brim 14, as shown in FIG. 1. The length of the extended brim may be constant or it may vary along the perimeter of the extended brim. Moreover, the perimeter of the extended brim may contain a wire (not shown) to change a shape of the extendable brim. The upper material 18 may be removably attached to the upper surface of the brim 14. The upper material 18 may partially overlap with the upper surface of the brim 14. Temporary fasteners, such as snaps, hook and loop fasteners, such as Velcro, temporary adhesive or any other type of temporary fastener, may be used. Alternatively, the upper material 18 may be permanently attached to the brim 14 using, for example, general purpose industrial and construction adhesives, such as 9001 High-Strength Adhesive by Surebonder or a variety of AMAZING GOOP adhesives, or any other permanent fastener. The fastening mechanism, whether temporary or permanent, may be waterproof to increase the durability and versatility of the hat 10. The upper material 18 may be made of, for example, leather, artificial leather, such as Naugahyde vinyl or the like.

(9) The lower material 20 may be attached to the upper material 18, the lower surface of the brim 14, or both. The lower material 20 may be attached so that the lower material 20 is in contact with a portion of the upper material 18 that extends beyond the brim 14. Temporary fasteners, such as snaps, hook and loop fasteners, such as Velcro, temporary adhesive, or any other type of temporary fastener, may be used. Alternatively, the lower material 20 may be permanently attached to the upper material 18, the lower surface of the brim 14, or both, using, for example, general purpose industrial and construction adhesives, such as 9001 High-Strength Adhesive by Surebonder or a variety of AMAZING GOOP adhesives, or any other permanent fastener. The fastening mechanism, whether temporary or permanent, may be waterproof to increase the durability and versatility of the hat 10. The lower material 20 may be made of the same material as the upper material 18, such as, for example, leather, artificial leather, such as Naugahyde, or vinyl. Alternatively, the lower material 20 may be made from a material different from the upper material 18.

(10) FIG. 2 shows a top view of the hat 10, according to one aspect of the disclosure. FIG. 2 shows the hat 10 with a crown 12 and an original brim 14 of the hat 10 in dashed lines. The upper material 18 may have an inner radius 22 and an outer radius 24. The inner radius 22 of the upper material 18 may be smaller than the radius of the original brim 14 of the hat 10 while the outer radius 24 of the upper material 18 may be larger than the radius of the original brim 14 of the hat 10. The outer radius 24 of the upper material 18 may be sized so that it extends beyond the original radius of the brim 14. Thus, by varying the size of the outer radius 24 of the upper material 18, and thus the overall radius of the hat 10, the hat wearer may use the hat 10 in many different situations. The outer radius 24 may be sealed to increase the durability of the hat 10. An overlap region 26 indicates the region where the upper material 18 may be in contact with the original brim 14. As previously described, various fasteners, for example, hook and loop fasteners, such as Velcro or general purpose industrial and construction adhesives, such as 9001 High-Strength Adhesive by Surebonder, may fasten the upper material 18 to the original brim 14 in an overlap region 26.

(11) FIG. 3 shows a bottom view of the hat 10, according to one aspect of the disclosure. FIG. 3 shows the hat 10 with a crown 12 and an original brim 14 of the hat 10. The lower material 20 may have an inner radius 28 and an outer radius 30. The inner radius 28 and the outer radius 30 of the lower material 20 may, but need not, be the same as the inner radius 22 and the outer radius 24 of the upper material 18 respectively. The inner radius 28 of the lower material 20 may have a radius equal to the radius of the brim 14 as measured from the center of the hat 10. The outer radius 30 may have a radius equal to the outer radius 24 of the upper material 18. The inner radius 28 of the lower material 20 may be sized so that it begins where the original brim 14 of the hat 10 ends while the outer radius 30 may be sized so that it is coterminous with the outer radius 24 of the upper material 18 (see FIG. 2). The lower material 20 may be removably or permanently fastened to the upper material 18, the lower surface of the brim 14, or both, using temporary or permanent fasteners, for example, hook and loop fasteners, such as Velcro or general purpose industrial and construction adhesives, such as 9001 High-Strength Adhesive by Surebonder.

(12) FIG. 4 shows a flowchart illustrating a method of making the hat, according to one aspect of the disclosure. The method begins at step 400 and proceeds to step 402. At step 402, the size of the adjustable brim is measured. The measurements, generally but not always, are specified by a customer who will wear the hat with the adjustable brim. The customer may provide specifications indicating how much she would like to extend the brim, that is, the outer radius of the upper material 18, the lower material 20, or both. However, the customer may not provide specifications for the inner radius. Thus, the inner radius may be chosen by the manufacturer of the adjustable brim so that it overlaps with the original brim. After the adjustable brim is sized, the method may proceed to step 404.

(13) At step 404, the adjustable brim may be cut according to the results of step 402. After the adjustable brim is cut, the method may proceed to step 406.

(14) At step 406, the adjustable brim may be fastened to the hat 10. As previously described, many different types of fasteners may be used to removably or permanently fasten the adjustable brim to the hat 10. After the adjustable brim is fastened to the hat, the method ends at step 408.

(15) The present description is for illustrative purposes only, and should not be construed to narrow the breadth of the present disclosure in any way. Thus, those skilled in the art will appreciate that various modifications might be made to the presently disclosed embodiments without departing from the full and fair scope and spirit of the present disclosure. Other aspects, features and advantages will be apparent upon an examination of the attached drawings and appended claims.