RF DISTRIBUTION VOLUME AND ELECTRONIC DEVICE
20230239999 · 2023-07-27
Inventors
Cpc classification
G01R29/0871
PHYSICS
H05K1/05
ELECTRICITY
H05K1/0243
ELECTRICITY
G01R1/24
PHYSICS
H05K2201/10098
ELECTRICITY
International classification
Abstract
The present disclosure relates to an electronic device (10) comprising at least one electrically conductive structure (11) with a tubular shape having outer and inner surfaces (11c, 11d) covered by an insulating layer (12), and one or more integrated circuits (13) positioned within the electrically conductive structure (11).
Claims
1-34. (canceled)
35. An electronic device, comprising: an electrically conductive structure with a tubular shape having outer and inner surfaces covered by an insulating layer; and one or more integrated circuits positioned within the electrically conductive structure.
36. The electronic device of claim 35, wherein: the electrically conductive structure and the insulating layer comprise a first and a second portion arranged to assume sequentially a first configuration where the first and second portions are attached together and a second configuration where the first and second portions are separated in such a way that the one or more integrated circuits are accessible, the first and second portions comprise a layer of a magnetic material for attaching the first and second portions together, and the electronic device comprises a plurality of said electrically conductive structures.
37. The electronic device of claim 35, wherein: the insulating layer is positioned between the electrically conductive structure and at least a part of one or more conducting wires extending inside the electrically conductive structure, the insulating layer covering the outer surface of the electrically conductive structure is made of a selective laser sintering material, such as nylon or polyamide, and the insulating layer covering the outer surface of the electrically conductive structure comprises one or more distributed antenna pads mounted thereon, each distributed antenna pad being electrically coupled to at least one of the one or more integrated circuits.
38. The electronic device of claim 35, wherein the electrically conductive structure has a cross-section width or diameter of at least 300 .Math.m and of less than 5 mm, the electrically conductive structure being coupled to a ground voltage.
39. The electronic device of claim 35, further comprising one or more energy harvesting devices positioned within the electrically conductive structure and coupled to or integrated within the one or more integrated circuits.
40. An RF signal distribution device, comprising: a main body having a first surface and a second surface opposed to the first surface; and a plurality of tunnels extending across the main body from the first surface to the second surface, each tunnel having a first end arranged on the first surface and a second end arranged on the second surface, wherein: the first ends of the tunnels are spaced from each other according to a first surface distribution, the second ends of the tunnels are spaced from each other according to a second surface distribution different from the first surface distribution, and an inner surface of each tunnel forms an electrically conductive structure.
41. The RF signal distribution device of claim 40, wherein the main body is made of a material chosen between an insulator, a plastic, a metal, a selective laser sintering material, and a stacking of different layers of printed circuit board.
42. The RF signal distribution device of claim 40, further comprising an insulating layer positioned between the electrically conductive structure of each tunnel and at least part of one or more integrated circuits positioned within each tunnel, the insulating layer being positioned between the electrically conductive structure and at least a part of one or more conducting wires extending inside each electrically conductive structure.
43. The RF signal distribution device of claim 42, wherein: the first surface distribution has a first regular pitch arrangement, and the second surface distribution has a second regular pitch arrangement different from the first regular pitch arrangement.
44. The RF signal distribution device of claim 42, wherein: at least one conducting wire of the one or more conducting wires is coupled to the one or more integrated circuits and is adapted to: transport a first RF signal from a first end of the at least one conducting wire to the one or more integrated circuits, and transport a second RF signal from the one or more integrated circuits to a second end of the at least one conducting wire, the one or more integrated circuits is adapted to provide impedance adapting, the RF signal distribution device further comprises an RF connector, the RF connector comprising at least a first pin electrically coupled to the electrically conductive structure and at least a second pin coupled to either the first or second end of the at least one conductive wire, the one or more integrated circuits comprise at least one of an RF circuit and an RF transceiver coupled to one or more antennas, and the at least one of the RF circuit and the RF transceiver coupled to the one or more antennas is capable of beam forming.
45. The RF signal distribution device of claim 44, wherein at least one further conducting wire runs inside each electrically conductive structure, the at least one further conducting wire being coupled to the one or more integrated circuits and providing to the one or more integrated circuits one or more of: a supply voltage, a control signal, a reset signal, and a bypass signal.
46. The RF signal distribution device of claim 44, wherein each integrated circuit among the one or more integrated circuits comprises a wireless communication device arranged to at least one of: receive data for controlling the integrated circuit, and transmit, to an external device such as another electronic device, data related to at least one of the one or more integrated circuits, the first RF signal, and the second RF signal.
47. The RF signal distribution device of claim 44 in an RF signal distribution system, the RF signal distribution system comprising: a sensor or antenna array where at least part of sensors or antennas of the sensor or antenna array are arranged with a distribution similar to the first surface distribution of the RF signal distribution device; and a switching matrix with a two-dimensional array of input/output nodes, the two-dimensional array being similar to the second surface distribution of the RF signal distribution device, wherein the RF signal distribution device is arranged between the sensor or antenna array and the switching matrix in such a way that: each sensor or antenna of the sensor or antenna array is electrically coupled to the first end of the at least one conducting wire of the RF signal distribution device, and each of the input/output nodes is electrically coupled to the second end of the at least one conducting wire.
48. The RF signal distribution system of claim 47, wherein: each sensor or antenna of the sensor or antenna array is aligned with a corresponding first end of one of the tunnels of the RF signal distribution device, and the input/output nodes of the two-dimensional array are aligned each with the second end of the corresponding tunnel.
49. The RF signal distribution device of claim 44 in an RF signal distribution apparatus, the RF signal distribution apparatus comprising: a plurality of RF signal distribution devices including the RF signal distribution device; a sensor or antenna array where at least part of sensors or antennas of the sensor or antenna array are arranged with a distribution similar to the first surface distribution of the RF signal distribution device; and a switching matrix with a two-dimensional array of input/output nodes, the two-dimensional array being similar to the second surface distribution of the RF signal distribution device and different from the first surface distribution, wherein: each sensor or antenna of the sensor or antenna array is electrically coupled at least to the first end of the at least one conducting wire of the RF signal distribution device, and each of the input/output nodes is electrically coupled to the second end of the at least one conducting wire.
50. A method of manufacturing an electronic device, the method comprising: providing one or more integrated circuits; forming an insulating layer surrounding at least a part of the one or more integrated circuits; and forming an electrically conductive structure with a tubular shape in such a way that the insulating layer covers an inner surface and an outer surface of the electrically conductive structure.
51. A method of manufacturing an RF signal distribution device, comprising: preparing, in a main body having a first surface and a second surface, a plurality of tunnels extending across the main body from the first surface to the second surface, wherein: each tunnel has a first end arranged on the first surface and a second end arranged on the second surface, an inner surface of each tunnel forms an electrically conductive structure, the first ends of each of the of tunnels is spaced from each other according to a first surface distribution, and the second ends of each of the tunnels is spaced from each other according to a second surface distribution different from the first surface distribution.
52. The method of claim 51, wherein the plurality of tunnels in the main body are obtained with either a selective laser sintering process, a molding process, a 3D printing process, or a stacking of a plurality of printed circuit board layers.
53. The method of claim 51, further comprising: positioning or forming an insulating layer at least between the electrically conductive structure of each tunnel and at least part of one or more integrated circuits positioned within each electrically conductive structure; and positioning or forming the insulating layer between the electrically conductive structure of each tunnel and at least part of one or more conducting wires running inside each electrically conductive structure.
54. The method of claim 51, further comprising forming or positioning an electronic device within each electrically conductive structure, wherein each electronic device comprises one or more integrated circuits.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0096] The foregoing features and advantages, as well as others, will be described in detail in the following description of specific embodiments given by way of illustration and not limitation with reference to the accompanying drawings, in which:
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DESCRIPTION OF EMBODIMENTS
[0116] Like features have been designated by like references in the various figures. In particular, the structural and/or functional features that are common among the various embodiments may have the same references and may dispose identical structural, dimensional and material properties.
[0117] For the sake of clarity, only the operations and elements that are useful for an understanding of the embodiments described herein have been illustrated and described in detail.
[0118] Unless indicated otherwise, when reference is made to two elements connected together, this signifies a direct connection without any intermediate elements other than conductors, and when reference is made to two elements coupled together, this signifies that these two elements can be connected or they can be coupled via one or more other elements.
[0119] In the following disclosure, unless indicated otherwise, when reference is made to absolute positional qualifiers, such as the terms “front”, “back”, “top”, “bottom”, “left”, “right”, etc., or to relative positional qualifiers, such as the terms “above”, “below”, “higher”, “lower”, etc., or to qualifiers of orientation, such as “horizontal”, “vertical”, etc., reference is made to the orientation shown in the figures, or to a device as orientated during normal use.
[0120] Unless specified otherwise, the expressions “around”, “approximately”, “substantially” and “in the order of” signify within 10%, and preferably within 5%.
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[0122] In an example, the electronic device 10 comprises a plurality of the electrically conductive structures 11. Such a configuration improves the electrical immunity between each electronic device as regards external radiations.
[0123] The electrically conductive structure 11 for example has outer and inner surfaces covered by an insulating layer 12. In an example, the insulating layer 12 is formed of a selective laser sintering material, such as nylon or polyamide, or of a spin coated or dipped insulator like polyurethane. The insulating layer 12 may also be obtained by spraying a dissolved or molten material like a plastic. The insulating layer 12 may also be obtained by 3D printing, by lamination or by thermal shrinkage.
[0124] One or more integrated circuits 13 are positioned within the electrically conductive structure 11. In the example of
[0125] In an example where different electronic devices are envisaged, the wireless communication device of the different integrated circuits 13 may be able to communicate together. For example, in the case where several electronic devices 10 are implemented, in a first phase of operation, each different integrated circuit 13 of the electronic devices 10 may communicate between each electronic device 10 to verify for example that each integrated circuit 13 is in an operating condition. In the case where the integrated circuit 13 of one electronic device 10 is unable to work properly as detected during the first phase, the other integrated circuits 13 of the other electronic devices 10 may be able to adapt, together in conjunction, for example an inner impedance, in order to keep the radiation diagram of the antennas equivalent to the radiation diagram obtained when all the integrated circuits 13 are in working condition. Such a configuration increases the reliability of systems or apparatus in which the electronic device 10 are implemented and allows a self-healing process. In this example, an artificial intelligence (A.I) may be embedded in each integrated circuit 13 in order to obtain precise and rapid results. Such configurations may be implemented in cable test for example in order to maintain controlled or standard conditions for the signal transiting in the electronic device 10. In an example the electronic device 10 is employed for measuring 5G radiations on a surface or a volume.
[0126] In the example of
[0127] In the example of
[0128] In the example of
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[0131] In the example of
[0132] In an example, one of the RF connectors 18 has at least a first pin electrically coupled to the electrically conductive structure 11.
[0133] In the example of
[0134] In an example, the first and second portions 11a, 11b comprise a layer of a magnetic material. This allows a rapid and robust manipulation when changing the electronic device 10 between the opened and closed configurations C1, C2.
[0135] In another example, rather than a layer of magnetic material, a clip could be used to fix together the first and second parts 11a, 11b when in the closed configuration, and to release these parts 11a, 11b when changing to the opened configuration.
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[0137] The RF signal distribution apparatus 300 also for example comprises a switching matrix 250 having an array of input/output nodes or connectors 251. The array of input/output nodes or connectors 251 has a distribution according to a second surface distribution S2. The second surface distribution S2 is for example defined by a regular pitch Sx2 separating each node in one direction and another regular pitch Sy2 in another direction, the directions of the pitches Sx2 and Sy2 for example being perpendicular directions. In some embodiments, the directions of the pitches Sx1 and Sx2 are a same direction, and the directions of the pitches Sy1 and Sy2 are a same direction, and Sx2>Sx1 and/or Sy2>Sy1. The second surface distribution S2 may be bidimensional or tridimensional.
[0138] Each sensor or antenna 151 of the sensor or antenna array 150 is electrically coupled, for example, to the first end of the first conducting wire of one of the electronic devices 10 of the plurality. Each of the input/output nodes or connectors 251 is for example electrically coupled to the second end of the corresponding first conducting wire 17a. In addition, or in another example, each sensor or antenna 151 of the sensor or antenna array 150 may be electrically coupled to the electrically conductive structure 11 of the corresponding electronic devices 10 of the plurality. Each of the input/output nodes or connectors 251 may also be electrically coupled to the corresponding electrically conductive structure 11. The switching matrix 250 is for example arranged to select one or more of the input/output nodes or connectors 251. The curved shape of the electronic devices 10 for example permits RF connections between two different apparatus - the switching matrix 250 and the sensor or antenna array 150, which exhibit two different surface distributions. Since the electronic devices 10 can be curved or flexible, an array of sensors or antennas 151 can be arranged on a 3D surface and still be connected to a switching matrix or to another device, which has a different surface distribution or a different volume. This solution for example enables a mass production without having to engineer a specific device for each application.
[0139] Since every electronic device 10 of the RF signal distribution apparatus 300 for example has an electrically conductive structure 11, which acts as a Faraday cage, the transmission of an RF signal through the RF signal distribution apparatus 300 has a transmission noise level as low as -100 dB.
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[0143] The RF signal distribution system 200 comprises an RF signal distribution device 100.
[0144] In the example of
[0145] The RF signal distribution device 100 further comprises a plurality of cavities or tunnels 14c having a tubular shape, extending across the main body 14 from the first surface 14a to the second surface 14b. Each tunnel or cavity 14c has a first end arranged on the first surface 14a and a second end arranged on the second surface 14b. The first ends of the tunnels 14c are spaced from each other according to the first surface distribution S1. The second ends of the tunnels 14c are spaced from each other according to a second surface distribution S2 different from the first surface distribution S1. The inner surface of each tunnel 14c for example forms an electrically conductive structure 11. Otherwise said, an electrically conductive structure 11 is either formed on the inner surface of each of the tunnels or the electrically conductive structure 11 is formed by the inner surface of the tunnel 14c when the main body is electrically conductive or when at least the inner surface of the tunnels is electrically conductive.
[0146] One or more integrated circuits 13, similar to the ones described earlier, are for example positioned within each tunnel 14c of the plurality i.e. within each electrically conductive structure 11.
[0147] An insulating layer 12 is positioned between the electrically conductive structure 11 of each tunnel 14c and the integrated circuits 13.
[0148] One first conducting wire 17a is coupled to the one or more integrated circuits 13. The first conducting wire 17a is embedded in the insulating layer 12, which for example reduces risk of short circuits. The first conducting wire 17a is arranged to transport for example a first RF signal from its first end to the integrated circuits 13 when the first RF signal is applied to the first end. The first conducting wire 17a transports a second RF signal from the integrated circuits 13 to a second end of the first conducting wire 17a. In an example, the integrated circuits 13 are adapted to provide impedance matching and/or to modify the first RF signal to obtain the second RF signal in such way that the second RF signal has a different intensity or phase or voltage compared to an intensity or phase or voltage of the first RF signal.
[0149] In the example of
[0150] In the example of
[0151] In another example, one of the electronic devices 10 is formed or positioned within each tunnel 14c of the plurality. In this example, the first, second, third, fourth and fifth conductive wires 17a, 17b, 17c, 17d, 17e, the insulator layer 12 and the integrated circuit 13 are for example comprised in the electronic device 10 that is positioned within the tunnel 14c. In this configuration, a double Faraday cage is formed by the electrically conductive structure of the inner surface of the tunnel and by the electrically conductive structure of the electronic device 10. This leads to an RF transmission through the RF signal distribution device 100 with a noise level that is for example as low as -100 dB.
[0152] A method of manufacturing the RF signal distribution device 100 for example comprises forming, in the main body 14, the plurality of tunnels 14c with their inner surfaces forming the electrically conductive structures 11. This may be performed for example by a molding process, a 3D printing process or a stacking of a plurality of printed circuit board layers.
[0153] In an additional example, the method of manufacturing the RF signal distribution device 100 for example comprises positioning or forming the insulating layer 12 at least between the electrically conductive structure 11 of each tunnel 14c and at least part of the integrated circuits 13 positioned within each tunnel 14c of the plurality.
[0154] In an additional example, the method of manufacturing the RF signal distribution device 100 for example comprises positioning or forming the insulating layer 12 between the electrically conductive structure 11 of each tunnel 14c and at least part of the first, second, third, fourth and fifth conductive wires 17a, 17b, 17c, 17d, 17e.
[0155] The RF signal distribution system 200 for example further comprises a sensor or antenna array 150 similar to one described earlier.
[0156] The RF signal distribution system 200 for example further comprises a switching matrix 250 similar to one described earlier.
[0157] The RF signal distribution device 100 of the RF signal distribution system 200 is for example arranged between the sensor or antenna array 150 and the switching matrix 250 in such way that each sensor or antenna 151 of the sensor or antenna array 150 is electrically coupled to the first end of the first conducting wire 17a of one of the tunnels of the RF signal distribution device 100. An RF connector 18 may be implemented to realize this connection. Each input/output node or connector 251 of the switching matrix 250 is for example electrically coupled to the second end of the corresponding first conducting wire 17a. An RF connector 18 may be used to realize this connection.
[0158] In an example, each sensor or antenna 151 of the sensor or antenna array 150 is aligned with a corresponding first end of one of the tunnels of the RF signal distribution device 100; and the input/output nodes or connectors 251 of the two-dimensional array are aligned each with the second end of the corresponding tunnel.
[0159] The curved shape of the tunnels and the corresponding electrically conductive structure for example permits RF connections between two different apparatus - the switching matrix 250 and the sensor or antenna array 150, which exhibit two different surface distribution S1 and S2.
[0160] This solution for example enables mass production of switching matrices without having to engineer a specific device with a different pitch for each application. Since every electronic device 10 of the RF signal distribution system 200 has an electrically conductive structure 11, which acts as a Faraday cage, the transmission of an RF signal through the RF signal distribution system 200 for example has a transmission noise level as low as -100 dB.
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[0169] Each tunnel 14c of the main body 14 is aligned between one of the input/output nodes 19 and one of the senor or antennas 151. Each tunnel 14c has an electrically conductive structure 11 formed on its inner surface. In this configuration, a Faraday cage is for example formed by the electrically conductive structure of the inner surface of the tunnel and by the electrically conductive structure of the electronic device 10. This for example leads to an RF transmission through the RF signal distribution device 100 with a noise level as low as -100 dB. A such configuration is compact and it enables a beam forming via the antennas 151, which may be controlled by the different integrated circuits 13. It also for example allows the radiation diagram of the senor or antenna array 150 to be modified on demand.
[0170] Furthermore, in some embodiments, one or more integrated circuits 13 are positioned on an inner surface 25 of the inner body 21, and for example communicate with the integrated circuits 13 mounted on the main body 14 via one or more further electrically conductive structures 11 formed on the inner surface of further tunnels 14c traversing the inner body 21 and/or via one or more conductive wires 17a passing through these tunnels.
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[0176] Various embodiments and variants have been described. Those skilled in the art will understand that certain features of these embodiments can be combined and other variants will readily occur to those skilled in the art. For example, the sensor or antenna array 150 of the RF signal distribution apparatus 300 may be applied on diverse surfaces such as curved surfaces where RF radiations may be applied or measured.
[0177] Finally, the practical implementation of the embodiments and variants described herein is within the capabilities of those skilled in the art based on the functional description provided hereinabove.