Infrared contrasting color emissivity measurement system
10704963 ยท 2020-07-07
Assignee
Inventors
Cpc classification
G01J5/061
PHYSICS
International classification
G01K7/00
PHYSICS
Abstract
Devices and corresponding methods can be provided to measure temperature and/or emissivity of a target. Emissivity of the target need not be known or assumed, and any temperature difference between a sensor and the target need not be zeroed or minimized. No particular bandpass filter is required. Devices can include one or two sensors viewing the same target as the target views different respective viewed temperatures. The respective viewed temperatures can be sensor temperatures, and a single sensor can be set to each of the respective viewed temperatures at different times. An analyzer can determine the temperature and/or emissivity of the target based on the respective viewed temperatures and on plural net heat fluxes detected by the sensors and corresponding to the respective viewed temperatures.
Claims
1. A method of determining emissivity, the method comprising: providing one or more radiation sensors configured to measure net heat flux; detecting plural net heat fluxes with the one or more radiation sensors viewing a target as the target views different respective radiation sensor temperatures; effectively excluding from the plural net heat fluxes, using a blocking structure, any heat flux from non-target sources at temperatures other than the respective radiation sensor temperatures; determining an emissivity of the target based on the plural net heat fluxes and on the different respective radiation sensor temperatures; and outputting the emissivity of the target.
2. The method of claim 1, further comprising changing a temperature of one of the one or more radiation sensors to achieve the respective radiation sensor temperatures, the detecting the plural net heat fluxes performed by the one radiation sensor at the respective radiation sensor temperatures.
3. The method of claim 2, wherein changing the temperature of the one of the one or more radiation sensors comprises oscillating the temperature of the one of the one or more radiation sensors.
4. The method of claim 1, wherein detecting the plural net heat fluxes is with respective ones of the radiation sensors as the target views the respective ones of the radiation sensors held at the different radiation sensor temperatures.
5. The method of claim 1, further comprising calculating a temperature of the target based on the determined emissivity.
6. The method of claim 1, wherein determining the emissivity is based further on a transmission factor of a window between the one or more radiation sensors and the target.
7. The method of claim 1, wherein at least one of the plural net heat fluxes includes heat flux emitted from both a radiation sensor and from the blocking structure, the blocking structure being an opaque sensor background surface that is temperature controlled to match a temperature of the radiation sensor.
8. The method of claim 1, wherein the one or more radiation sensors are thermopile or bolometer sensors.
9. The method of claim 1, wherein at least one of the plural net heat fluxes includes heat flux emitted from both a radiation sensor of the one or more radiation sensors and from the blocking structure, the blocking structure being a detector assembly that is temperature controlled to match a temperature of the radiation sensor.
10. An emissivity measurement device comprising: one or more radiation sensors configured to view a target and to detect plural net heat fluxes as the target views different respective radiation sensor temperatures; blocking structure associated with the one or more radiation sensors and configured to effectively exclude, from the plural net heat fluxes, any heat flux from non-target sources other than the respective radiation sensor temperatures; and an analyzer configured to determine an emissivity of the target based on the plural net heat fluxes and on the respective radiation sensor temperatures, the analyzer having an output for outputting the emissivity of the target.
11. The device of claim 10, further comprising a thermal controller operationally connected to a heater or cooler in thermal communication with one of the one or more radiation sensors, the thermal controller configured to change a temperature of the one of the one or more radiation sensors to achieve the respective radiation sensor viewed, and the one of the one or more radiation sensors being configured to detect the plural net heat fluxes with the one radiation sensor at the respective radiation sensor temperatures.
12. The device of claim 11, wherein the thermal controller is further configured to cause the temperature of the one of the one or more radiation sensors to oscillate.
13. The device of claim 10, further comprising two or more radiation sensors configured to detect respective ones of the plural net heat fluxes as the target views the respective ones of the radiation sensors held at the different respective radiation sensor temperatures.
14. The device of claim 10, wherein the analyzer is further configured to determine a temperature of the target based on the determined emissivity.
15. The device of claim 10, wherein the analyzer is further configured to determine the emissivity of the target based further on a transmission factor of a window between the one or more radiation sensors and the target.
16. The device of claim 10, wherein at least one of the plural net heat fluxes includes heat flux emitted from both a radiation sensor of the one or more radiation sensors and from the blocking structure, the blocking structure being an opaque sensor background surface that is temperature controlled to match a temperature of the radiation sensor.
17. The device of claim 10, wherein the radiation sensors are thermopile or bolometer sensors.
18. The device of claim 10, wherein the blocking structure associated with the one or more radiation sensors is a detector assembly that is temperature controlled to match a temperature of one of the one or more radiation sensors, and wherein at least one of the plural net heat fluxes includes heat flux emitted from both the one radiation sensor and from the detector assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing will be apparent from the following more particular description of example embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating embodiments of the present invention.
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DETAILED DESCRIPTION
(9) One drawback of conventional one-temperature sensor measurements is that their accuracy is limited to the extent that the target emissivity remains uncertain. Further, target emissivity can change over time with, for example, a manufacturing process, and a one-temperature sensor measurement may not be sufficient, even if an initial assumed emissivity is close to the actual value for the target surface.
(10) Furthermore, although emissivity values can be assumed under certain conditions, techniques involving emissivity assumptions remain sensitive to incorrect values of emissivity and have additional drawbacks. For example, a bandpass filter can be used to block longer-wavelength radiation from entering a radiation sensor, making temperature measurements less sensitive to error due to unknown emissivity. However, any improvements offered by this technique are modest, uncertainty can increase due to a lower measurable signal, and a filter specific to the expected target temperature range may be required.
(11) Another technique involves using a narrow bandpass filter to limit radiation incident on a radiation sensor and assuming emissivity is about 1 within the narrow filter bandpass range. The narrow bandpass filter technique is inadequate because radiation sensor signals are small, which sometimes requires that the device be fitted with higher-quality optics and electronics to perform acceptably. This technique can also fail where target emissions are not unusually strong within some bandpass filter range. Furthermore, implementations of this technique are surface-specific and cannot be expected to work satisfactorily for an arbitrary surface.
(12) According to methods described in U.S. Provisional Patent Applications 61/842,204 (filed Jul. 2, 2013) and 61/871,283 (filed Aug. 28, 2013), non-contact temperature measurements can be made for targets of unknown emissivity by minimizing or zeroing a temperature difference between the target surface and the sensor. However, such zeroing of the temperature difference may not be desirable or possible for every application.
(13) According to the present disclosure, devices and methods are provided for non-contact temperature measurement of targets with sensors, even where emissivity of the target surface is unknown or changes. Emissivity need not be assumed, since it can be measured along with temperature. Particular bandpass filters are not required, and radiation sensor signals are adequate such that unusually expensive optical and electrical components are not required. Furthermore, it is not necessary to zero any temperature difference between the target and the sensor.
(14) Devices and methods according to the present disclosure can utilize two sensors held at different respective viewed temperatures and viewing the same target surface to obtain accurate temperatures and or emissivities based on net heat fluxes measured by the two different sensors held at different respective viewed temperatures.
(15) An alternative method and device according to embodiments of the invention includes using a single sensor to obtain two different heat fluxes corresponding to two different respective temperatures at which the sensor is held at different times.
(16) An additional advantage of these devices and methods is a relative insensitivity to contamination of sensors or sensor windows. In particular, two-sensor devices tend to be insensitive to contamination that is equally distributed on the two sensors. Moreover, one-sensor devices can be insensitive to contamination without regard to the degree of contamination of another sensor, and they can also be simpler and less expensive than devices having two or more sensors.
(17) Devices and methods according to the present disclosure can even be used where targets reflect, toward the sensor, radiation from a sensor background surface or sensor housing in addition to radiation from the sensor itself.
(18)
(19) A thermistor 105a monitors the temperature of radiation sensor 101a and outputs a signal 107a indicating the viewed temperature T.sub.A. Similarly, a thermistor 105b monitors the temperature of the radiation sensor 101b and outputs a signal 107b indicating the viewed temperature T.sub.B. The radiation sensors 101a and 101b output signals 109a and 109b indicating net heat fluxes Q.sub.Anet and Q.sub.Bnet detected at the radiation sensors, respectively. While the thermistor 105a is used to monitor temperature in the device of
(20) A temperature/emissivity analyzer 121 receives the signals indicating radiation sensor temperatures T.sub.A and T.sub.B and, since the sensors are thermopile sensors, the plural net heat fluxes Q.sub.Anet and Q.sub.Bnet. Based on the measured sensor temperatures T.sub.A and T.sub.B and the plural net heat fluxes Q.sub.Anet and Q.sub.Bnet, the analyzer 121 can determine the temperature T.sub.T of the target 103 using principles that are described hereinafter in conjunction with
(21) The temperature T.sub.T can be reported via an output signal 125, and the temperature is determined independent of emissivity of the target. Namely, the emissivity of the target 103 need not be known in order to determine the temperature T.sub.T. Furthermore, using the same measured sensor temperatures T.sub.A and T.sub.B and the net heat fluxes Q.sub.Anet and Q.sub.Bnet, the analyzer 121 can determine the emissivity of the target 103, and the emissivity can be reported by the analyzer 121 as an output signal 123. Alternatively, the emissivity can be determined by the analyzer 121 and output without determining the temperature T.sub.T. The determination of temperature performed by the analyzer 121 is independent of an emissivity of the target because the emissivity of the target can be an arbitrary and unknown value.
(22)
Q.sub.Anet=Q.sub.AtargetQ.sub.Asensor.
Likewise, the net radiation detected at the radiation sensor 101b is
Q.sub.Bnet=Q.sub.BtargetQ.sub.Bsensor.
The signals 109a and 109b, which indicate the Q.sub.Anet and Q.sub.Bnet, respectively, are introduced to the analyzer 121 shown in
(23) Theoretical considerations useful to determine temperature and emissivity will now be described. For simplicity, the present disclosure assumes that all objects are diffuse emitters. A diffuse emitter is a surface that emits and absorbs radiation from all directions equally well. Diffuse emitters are sometimes termed hemispherical emitters. The results presented herein do not depend on the diffuse emitter assumption, but directionality is nevertheless ignored as a matter of convenience. Note that geometrical view factors are also ignored as a matter of convenience, since the sensor's field of view is typically fixed for this application and the sensor's output signal is a product of the geometrical view factor and the sensitivity of the sensor. Since the output sensitivity of a thermopile is usually individually calibrated for each device as a practical matter, the gain adjustment can be made to account for both the sensitivity of the thermopile and the geometry of the sensor.
(24) A blackbody is a theoretical object that emits thermal radiation at the maximum possible rate at all wavelengths and absorbs all radiation falling upon it. A blackbody functions as the standard to which the emission and absorption of real surfaces are referenced. The energy radiated per unit area by a blackbody at a given temperature and wavelength is given by the Planck Distribution:
(25)
where h is Planck's constant (6.626210.sup.34 J s), c is the speed of light (2.997924610.sup.8 m/s), is the wavelength of the radiation, k is the Boltzmann constant (1.38066210.sup.23 J/K), and T is the temperature of the surface in Kelvin.
(26) Emissivity, , is a property of a physical surface, and it refers to the efficiency of emitting and absorbing infrared radiation, as a fraction of the radiation that would be emitted or absorbed by an equivalent blackbody. Therefore, the values of emissivity for real surfaces vary between 0 and 1. Emissivity can vary as a function of wavelength, temperature, and even with time as the condition of a surface changes.
(27) The total amount of energy emitted by a real object (non-blackbody) can be found by integrating the product of the emissivity of the object and the energy emitted by a blackbody, Equation 1.1 over all wavelengths:
Q=.sub.0.sup.(,T)E(,T)d(1.2)
(28) An assumption often made is that emissivity is independent of wavelength (and everything else); the surface is then referred to as being a greybody. In the case of a greybody, the emissivity is a constant between zero and one, and evaluating the above integral gives:
Q=T.sup.4(1.3)
where is the Stefan-Boltzmann constant.
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(30) As illustrated in
Q.sub.net=Q.sub.sensor+Q.sub.emitted+Q.sub.reflected(1.4)
(31) Any given radiation that falls on a surface is either absorbed, reflected, or transmitted through the object. Under steady state conditions, absorption is equal to emissivity, and:
++r=1
where is the transmissivity, and r is the reflectivity of the target. Further, where the target is opaque, =0, and the relationship becomes simply:
+r=1(1.5)
(32) In order to use the output signal of a thermopile to compute the temperature of the target object being measured, an independent reference measurement of the temperature of the thermopile is needed. This reference temperature is required to compute the value of the heat flux emitted by the absorber area of the thermopile, Q.sub.sensor in Equation 1.4.
(33) Radiation reflected from the target and received by the sensor can include background and foreground sources, in addition to radiation emitted by the sensor. Background sources include sources in the vicinity of the sensor, such as a sensor housing or sensor background surface, which can be viewed by the target surface. Foreground sources include sources other than the target surface that can be viewed by the sensor or otherwise detected by the sensor after reflection from the target surface. These sources can include ambient air and objects other than the sensor and target that emit radiation that can leak into a space between the sensor and target, for example.
(34) In the case where the target is a greybody, and where all sources of reflections from the target are at the same temperature as the sensor, the background, foreground, and sensor behave as blackbodies; and the sensitivity of the thermopile is invariant with respect to wavelength. Under this greybody condition, and starting from Equations 1.3 and 1.4, the temperature of the target can be computed as:
Q.sub.net=T.sup.4.sub.sensor+T.sup.4.sub.target+rT.sup.4.sub.sensor
Q.sub.net=(1-r)T.sup.4.sub.sensor+T.sup.4.sub.target
Taking note of Equation 1.5, this can be simplified to:
Q.sub.net=T.sup.4.sub.targetT.sup.4.sub.sensor(1.6)
Equation 1.6 can also be written as
Q.sub.net=(T.sub.T.sup.4T.sub.S.sup.4),
where T.sub.T is T.sub.target and T.sub.S is T.sub.sensor.
Rearranging Equation 1.6 to Solve for the Temperature of the Target Gives:
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(36) In the real world, it is rare for all of those assumptions to be true. For example, since sensors built for measuring the IR radiation from cool targets normally have a filter window installed whose transmission of IR varies with wavelength, the integration of Equation 1.2 requires an additional term in the integrand for the variable transmission with wavelength, and becomes:
Q=.sub.0.sup..sub.filter()(,T)E(,T)d(1.8)
(37) If the target to be measured is assumed to be a greybody, then the emissivity in Equation 1.8 is constant and can be pulled out of the integrand, and the equation simplifies to:
Q=.sub.0.sup.28.sub.filter()E(,T)d(1.9)
(38) Two assumptions can then be made with appropriate construction of the system, namely that the emissivity of the sensor's active area is 1, and the ambient background temperature surrounding the sensor is uniform and identical to the temperature of the sensor. With these assumptions, Equation 1.4, Equation 1.5, and Equation 1.9 can be combined and give:
(39)
where T.sub.sensor is the viewed temperature of the sensor viewed by the target.
(40) The integrations of Equation 1.10 can be carried out numerically, and the results can be used to generate a function f, wherein the target temperature is given as a function of the other variables involved:
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(42) If is known, Equation 1.11 can be used to calculate the target temperature. Moreover, where is not known or changes over time, can be determined using two identical sensors such as 101a-b viewing the same target, but held at different sensor temperatures. Using two sensors at different respective viewed sensor temperatures, it is possible to solve for both target temperature and the emissivity of the surface being measured.
(43) Each sensor 101a-b in the pair is governed by Equation 1.10. If the sensors are identical in construction and are looking at the same target surface at the same time, all of the terms in the integral on the left side of Equation 1.10, (.sub.filter and E(, T.sub.target)), are identical, therefore the entire integral is identical in the equation for each sensor. The equality for the right hand side of the two versions of Equation 1.10 for the pair of sensors 101a-b can be written as:
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where T.sub.Asensor and T.sub.Bsensor are different respective viewed temperatures viewed by the target surface.
(45) Using the term Q.sub.sensor for the heat flux emitted by the sensor (the physical meaning of the remaining integrals), solving Equation 1.15 for emissivity, gives:
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(47) It can be seen from Equation 1.16 that for a meaningful calculation of emissivity, the sensors must be at different temperatures. The value of calculated from Equation 1.16 can be used in Equation 1.11 to calculate a temperature that is independent of emissivity of the target, i.e., can be calculated regardless of the target emissivity and without prior knowledge of the value of the target emissivity. Further, the temperature may be determined directly if desired, without a separate step of determining emissivity. Specifically, using two versions of Equation 1.10, one for each sensor, falls out, and the equations can be solved for target temperature as follows:
(48)
where the left and right integrals can be termed Q.sub.Bsensor and Q.sub.Asensor, respectively, as done in Equation 1.16.
(49) For most applications, the emissivity can be expected to vary far more slowly than the target temperature. In those applications, a low pass filter with a fairly low frequency cut-off (on the order of seconds, and perhaps even on the order of minutes) can be applied to the determined emissivity. If such a filter is used, any errors arising from the determined c can be further reduced by determining the target temperature using the data from the sensor of the pair that minimizes the quantity |T.sub.target-T.sub.sensor|.
(50) Moreover, the above-described method for determining emissivity and/or temperature can also be performed using a device with only one radiation sensor. In most applications requiring the measurement of the temperature of an object with unknown and/or variable emissivity, emissivity is a constant, or emissivity slowly varies due to changes to the surface of the target. In applications where emissivity can be treated as constant over moderate periods of time, the advantages of viewing a target with two sensors held at different temperatures can be achieved using a single sensor by changing a temperature of the sensor with time. Sensor readings separated in time can then be used in the same way, as described above for separate sensors, to determine emissivity of the target surface. Moreover, multiple sensor measurements of heat flux can be obtained at each temperature by causing the temperature of the sensor to oscillate in time. Using a single sensor design can have additional advantages compared with a two-sensor design, such as decreased power draw, decreased need for large and uniform target surfaces, decreased cost, and decreased sensitivity to calibration precision of sensors.
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(52) The heater 327 causes the radiation sensor 301 to oscillate in temperature between two different respective viewed temperatures T.sub.A and T.sub.B. The temperatures T.sub.A and T.sub.B are monitored by the thermistor 305 and reported in the form of an output signal 307. The radiation sensor 301 measures the plural net heat fluxes Q.sub.Anet and Q.sub.Bnet, which are reported in the form of an output signal 309. With the two temperatures T.sub.A and T.sub.B and the two net heat fluxes Q.sub.Anet and Q.sub.Bnet measured, the emissivity and or temperature of the target 103 can be determined using the same equations as described above in conjunction with
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(55) The temperature output of the device in
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(58) The temperature-controlled detector assembly 429 (in
(59) The teachings of all patents, published applications and references cited herein are incorporated by reference in their entirety.
(60) While this invention has been particularly shown and described with references to example embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.