Alloy for vehicle garnish and vehicle garnish

Abstract

Disclosed herein is an alloy for a vehicle garnish, which is made by mixing Cu as a base with Mg and Si to have a composition of Cu.sub.aMg.sub.bSi.sub.c, wherein the alloy can have a color close to Au and the color of the alloy can be changed, and wherein the allow can also be made to have a low specific gravity and at a low cost.

Claims

1. An alloy for a vehicle garnish, comprising a composition with chemical formula Cu.sub.aMg.sub.bSi.sub.c, wherein a,b,c denote an atomic weight percentage (at%) and are numbers greater than zero, wherein the Mg and the Si are added such that the subscript b of Mg.sub.b is from 5 to 10 and the subscript c of Si.sub.c is from 5 to 10.

2. The alloy of claim 1, wherein the alloy has a specific gravity of about 6.7 g/cm.sup.3 to about 7.8 g/cm.sup.3.

3. The alloy of claim 1, wherein the alloy has a hardness of about 120 Hv to about 300 Hv.

4. The alloy of claim 1, wherein in a L*a*b* color coordinate, L* has a value of 80 or more.

5. The alloy of claim 4, wherein in the L*a*b* color coordinate, a* has a value of 3 to 9.

6. The alloy of claim 5, wherein in the L*a*b* color coordinate, b* has a value of 12 to 19.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a phase diagram of a copper alloy containing magnesium (Mg) and silicon (Si).

(2) FIG. 2, FIG. 3 and FIG. 4 are photographs illustrating a microstructure according to the combination of Mg and Si.

(3) FIG. 5 is a graph illustrating an XRD analysis result of an alloy according to an exemplary embodiment of the present invention.

(4) FIG. 6 is a comparative view of a color of the alloy according to the exemplary embodiment of the present invention with colors of Cu and comparative examples.

(5) FIG. 7 is a graph illustrating colors of the alloy according to the exemplary embodiment of the present invention and the comparative examples with reference to a color coordinate.

(6) It may be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particularly intended application and use environment.

(7) In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.

DETAILED DESCRIPTION

(8) Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the invention(s) will be described in conjunction with exemplary embodiments, it will be understood that the present description is not intended to limit the invention(s) to those exemplary embodiments. On the contrary, the invention(s) is/are intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.

(9) In the exemplary embodiments of the present invention, detailed descriptions of functions and constructions well known in the art may be shortened or omitted to avoid unnecessarily obscuring appreciation of the disclosure by a person of ordinary skill in the art.

(10) Various aspects of the present invention are directed to providing an alloy for a vehicle garnish and a vehicle garnish, and, particularly, to an alloy, the color of which may be close to Au and be flexibly controlled, compared to an existing alloy for a garnish, the alloy having a relatively low specific gravity.

(11) Alloys including CuZn series brass that have been researched in recent years have a limited color and a relatively high specific gravity, compared to the alloy according to the exemplary embodiment of the present invention.

(12) The following Table 1 shows components and specific gravities of the alloys that have been researched in recent years.

(13) TABLE-US-00001 TABLE 1 Chemical component Specific gravity Hardness Name Cu Zn Pb Fe Sn Mn Al Si (g/cm.sup.3) (Hv) Brass .sup.59-71.5 rest 0.07 or less 0.05 or less 8.1-8.2 125 or less High-strength 56-59 rest 0.5 or less 0.1-1.5 0.5-3 0.2-2 8.1-8.2 125 or less brass Phosphor copper 80-90 rest 0.5 or less 0.1-1.5 0.5-3 0.2-2 8.1-8.2 125 or less

(14) As shown in Table 1, the CuZn (copper-zinc) series brass has a relatively high specific gravity of 8.1 to 8.2 g/cm.sup.3, and a hardness of 125 Hv or less.

(15) Although will be described later, the above alloys do not have a color close to or similar to gold (Au) and it is also difficult to exhibit various colors.

(16) The alloy for a vehicle garnish according to the exemplary embodiment of the present invention is to be developed to overcome these limitations. The alloy is a CuMgSi alloy made by mixing Cu with Si and Mg, and has a composition of Cu.sub.aMg.sub.bSi.sub.c.

(17) As will be shown in the result of experiment later, the atomic weights (at %), a, b, and c have a limited range of values, and the sum of a, b, and c is 100 (a+b+c=100).

(18) The composition of the CuMgSi alloy according to the embodiment of the present is shown in the following Table 2.

(19) TABLE-US-00002 TABLE 2 Hardness M1.sub.a M2.sub.b M3.sub.c a b c Note (Hv) Cu Mg Si 90 5 5 120 Cu Mg Si 85 10 x 5 + x x = 0-5 180-250 Cu Mg Si 85 10 + x 5 x x = 0-3 180-250 Cu Mg Si 80 10 x 10 + x x = 0-7 250-300 Cu Mg Si 80 10 + x 10 x x = 0-7 250-300

(20) If the content of Mg+Si is less than or equal to 10% in the limited composition of Table 2, the CuMgSi alloy has a specific gravity of 7.8 or more that is similar to the specific gravity (8.1 to 8.2 g/cm.sup.3) of an existing CuZn alloy, and the color of the CuMgSi alloy is slightly changed similar to a Cu alloy.

(21) If the content of Mg+Si is equal to or more than 20%, the CuMgSi alloy has a specific gravity of 6.7 or less, but has strong brittleness whereby it is impossible to process the alloy.

(22) For this reason, the alloy intended to be developed has the following limited composition, and the color and hardness evaluation thereof is carried out based on the phase diagram of FIG. 1.

(23) That is, the alloy has a limited range of 80a90 and a limited range of 10b+c20, in which case the alloy has a specific gravity of 6.7 to 7.8 g/cm.sup.3. In various exemplary embodiments, a is 80, 90, or any number ranging from 80 to 90 (e.g., about 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, or 90). Also, b+c can be 20 or less than 20 (e.g., 20, 19, 18, 17, 16, 15, 14, 13, 12, 11, or 10). In an embodiment, a is 90, b is 5 and c is 5.

(24) FIG. 2, FIG. 3 and FIG. 4 are photographs illustrating a microstructure according to the combination of Mg and Si.

(25) As in the phase diagram of FIG. 1, the hardness of the alloy is increased hardness while Cu.sub.15Si.sub.4 is formed in Cu.sub.90Mg.sub.5Si.sub.5 and Cu.sub.2Mg is formed in Cu.sub.80Mg.sub.10Si.sub.10, according to the addition of Mg and Si to Cu, and thus the alloy has a hardness of about 120 Hv to about 300 Hv (e.g., about 120 Hv to about 300 Hv, about 180 Hv to about 300 Hv, about 180 Hv to about 250 Hv, about 120 Hv to about 300 Hv, about 180 Hv to about 250 Hv, or about 250 Hv to about 300 Hv) as shown in Table 2.

(26) It can be seen that it is difficult to use the alloy having a composition of Cu.sub.70Mg.sub.10Si.sub.10 or more since its brittleness is rapidly caused due to formation of Cu.sub.5Si therein.

(27) FIG. 5 is a graph illustrating an XRD analysis result of the alloy according to the exemplary embodiment of the present invention, where the symbol .star-solid. refers to Cu.sub.15Si.sub.4 (epsilon), the symbol .square-solid. refers to Copper, the symbol refers to Cu.sub.2Mg, the symbol refers to Cu.sub.5Si, the symbol .diamond-solid. refers to Mg, the symbol refers to Cu.sub.16Mg.sub.6Si.sub.7, and the symbol .Math. refers to Cu.sub.41Mg.sub.2Si.sub.0.96.

(28) Cu.sub.15Si.sub.4 and Cu.sub.2Mg phases are formed according to the increase of Mg and Si contents, and the brittleness of the alloy is increased due to formation of Cu.sub.5Si in the case of b=15 and c=15.

(29) FIG. 6 is a comparative view of a color of the alloy according to the exemplary embodiment of the present invention with colors of Cu and comparative examples.

(30) As a result, it can be seen that the color of the made alloy is changed from copper to brass depending on the addition of Mg and Si to Cu. In addition, it can be seen that the brittleness of the alloy is rapidly caused when the sum of Mg and Si exceeds 20, and the color of the alloy is changed to silver-white instead of gold while cracks occur due to the hot shocks of test pieces.

(31) The color result of the alloy having the composition according to the exemplary embodiment of the present invention is shown in the following Table 3, and FIG. 7 illustrates colors of the alloy according to the exemplary embodiment of the present invention and the comparative examples with reference to a color coordinate.

(32) CIE 1976 L*a*b* is a condition of color measurement, wherein a reference color space is set as a reference wavelength for changing the measured wavelength to a color space, and a reference observer angle is set as 10 degrees since wavelength values of light differ depending on the angle viewing a color.

(33) A light source is set as D65 since reflected and observed colors differ depending on the values of incident wavelength, apertures have the same size of 6 mm to reduce an error for the influence of surface roughness during metal measurement, and uniform surface roughness is formed using #2000 sandpaper since L, a, and b values are changed depending on the surface roughness.

(34) In the color coordinate, the symbol L* refers to brightness, black is when L*=0, and white is when L*=100. The symbol a* refers that the color is biased to which of red and green, the color is biased to green when a* is a negative number, and the color is biased to red/violet when a* is a positive number. In addition, the symbol b* refers to yellow and blue, blue is when b* is a negative number, and yellow is when b* is a positive number.

(35) TABLE-US-00003 TABLE 3 Color Scale Name L* a* b* Pure Cu 82.0974 16.9046 23.2895 Gold (Au) 83.5605 10.427 44.3897 Cu.sub.90Mg.sub.1Si.sub.1 82.6974 14.2046 21.2895 Cu.sub.90Mg.sub.5Si.sub.5 83.007 8.9206 18.6197 Cu.sub.80Mg.sub.10Si.sub.10 86.7016 3.1754 12.8178 Cu.sub.70Mg.sub.15Si.sub.15 80.4907 0.2958 3.9279 Phosphor copper 75.654 13.1708 0.8953 Brass 81.1854 0.8953 36.5281

(36) As in the result of experiment, it can be seen that Cu.sub.90Mg.sub.5Si.sub.5 and Cu.sub.80Mg.sub.10Si.sub.10 corresponding to the present invention have a color that is closest to gold (Au), compared to other comparative examples.

(37) In addition, as illustrated in FIG. 7, the color of the alloy is changed to silver-white as the symbols a and b are close to 0, and the brass shows bright gold as the value of b is close to Au but the value of a is close to 0.

(38) However, the alloy according to the exemplary embodiment of the present invention shows gold having slight green compared to Cu since the symbol a is closer to Au.

(39) As described above, the color of the alloy can be changed from copper to gold by controlling the content of Mg and Si. Therefore, the alloy for a vehicle garnish can be made to have a unique color suitable for the concept intended to be implemented in the vehicle, and thus exhibit independent sensitivity for vehicles.

(40) In accordance with exemplary embodiments of the present invention, an alloy for a vehicle garnish can have a color closer to Au, compared to other copper alloys.

(41) In addition, the alloy for a vehicle garnish can be inventive since its color is flexibly adjusted according to the content of Mg and Si.

(42) Furthermore, the alloy for a vehicle garnish can contribute to better merchantable quality of a garnish and a vehicle since it has a relatively low specific gravity and is cheap.

(43) The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical application, to enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.