IMPROVEMENTS IN OR RELATING TO FLUID DELIVERY DEVICES
20230233370 · 2023-07-27
Assignee
Inventors
Cpc classification
International classification
A61F9/00
HUMAN NECESSITIES
Abstract
A device for dispensing a metered dose of fluid is provided. The device comprises a housing comprising: a non-pressurised reservoir sized to accommodate a plurality of doses of fluid; a springloaded metering chamber sized to hold at least a single dose of fluid; a first valve enabling fluid communication between the reservoir and the metering chamber; and a kink valve enabling the fluid in the metering chamber to exit the device.
Claims
1. A device for dispensing a metered dose of fluid, the device comprising a housing comprising: a non-pressurised reservoir sized to accommodate a plurality of doses of fluid; a spring-loaded metering chamber sized to hold at least a single dose of fluid; a first valve enabling fluid communication between the reservoir and the metering chamber; and a kink valve enabling the fluid in the metering chamber to exit the device.
2. The device according to claim 1, wherein the first valve is a non-return valve.
3. The device according to claim 1, wherein the reservoir comprises a storage chamber and a prime chamber separated by a third valve.
4. The device according to claim 1, further comprising a flexible pouch in which the reservoir is formed.
5. The device according to claim 4, wherein the pouch also includes the metering chamber and kink valve.
6. The device according to claim 4, wherein the pouch is formed from a plurality of layers of different polymers.
7. The device according to claim 4, wherein the housing includes a substantially planar wall to which at least part of the pouch is affixed.
8. The device according to claim 1, wherein the first valve is formed in a first conduit linking the reservoir and the metering chamber and wherein the kink valve is formed in a second conduit linking the metering chamber and an outlet.
9. The device according to claim 8, wherein the outlet is provided with a nozzle.
10. The device according to claim 9, wherein the nozzle is configured to ensure that the metered dose of fluid is ejected from the device.
11. The device according to claim 8, wherein the first and/or second conduit has a constant width.
12. The device according to claim 1, wherein the housing includes a trigger configured to actuate the kink valve and thereby dispense the metered dose of fluid from the device.
13. The device according to claim 12, wherein the trigger is configured to block the outlet when the device is not dispensing the metered dose.
14. The device according to claim 1, wherein the kink valve has an actuation angle of between 20° and 70°.
15. The device according to claim 1, wherein the reservoir further comprises a burstable seal.
16. The device according to claim 1, wherein the housing further includes a primer configured to cause fluid to pass through the first valve in order to enable fluid flow from the reservoir into the metering chamber.
17. The device according to claim 16, wherein the primer includes a sliding part which applies pressure to the reservoir as the sliding part moves in a first direction.
18. The device according to claim 1, wherein the housing is provided with a cowl to protect the nozzle.
19. The device according to claim 1, wherein the housing further comprises an aiming aid.
20. The device according to claim 1, wherein the housing is provided with a surface that is designed to pull the user’s lower lid down and hold it down.
Description
[0074] The present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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[0095] The indicator 52 provides visual confirmation to the user that the device is ready to dispense a dose of medicament. The indicator 52 in the illustrated example is a passive indicator. It is configured as a light guide that transmits light by total internal refraction if fluid is ready to be dispensed. In other embodiments, not illustrated in the accompanying drawings, the indicator may be a brightly coloured peg. Furthermore, in some embodiments not shown in the attached, the indicator may include one or more moving parts, such as, for example, the brightly coloured peg being configured to move to a more prominent position to show that the device is ready to dispense.
[0096] The trigger 50 is a bar shaped button that controls the release of the metered dose of medicament. The trigger 50 has a very short stroke of around 3 mm and can be deployed with the application of a low force. The force and stroke required are matched to other actuations familiar to the user so that there is a similar force required and a similar stroke to a keyboard key press. In some embodiments, this may be lowered to a level familiar from a smart phone home key, which typically requires around 1N and a stroke of up to 1 mm.
[0097] The housing 30 is also provided with a reduced thickness section around the nozzle 28 to accommodate a cap 60 when the device 10 is not in use. The cap 60 has a width that substantially matches the housing 30 such that, when the cap 60 is on the device 10, the device 10 has a constant thickness, thus avoiding any stepped edges that could catch and cause the cap 60 to be accidentally removed.
[0098]
[0099] Between the two polymer sheets there is provided a reservoir 12 that is sized to hold a plurality of doses of a medicament in liquid form and a metering chamber 14 that is sized to hold at least a single metered dose. When medicament flows into the metering chamber 14 it transforms between a rest state and a primed state. The difference in volume between these two states is a single metered dose. The overall volume of the metering chamber 14 is greater than a metered dose because the rest state does not practically equate to an empty metering chamber 14. For example, the volume of the metering chamber may be 120-150% of a metered dose because, in the rest state, 20-50% of a metered dose will remain in the metering chamber.
[0100] A first conduit 22 runs between the reservoir 12 and the metering chamber 14. The first conduit 22 includes a first valve 16, in this case a so-called winkle valve. A winkle valve is formed due to a difference in width between the reservoir 12 and the conduit 22. When the reservoir has liquid in it, this difference in width causes deformation of the polymer sheets resulting in creases in the conduit forming the winkle valve. These creases prevent fluid from flowing in either direction through the conduit 22 in which they are formed until a threshold pressure is exceeded causing the deformations to be overcome allowing some fluid to flow into the metering chamber 14.
[0101] A second conduit 24 runs between the metering chamber 14 and an outlet 26 (not shown in
[0102] The second conduit 24 includes a kink valve 18. The size and shape of the reservoir 12, metering chamber 14 and first and second conduits 22, 24 are defined by the extent to which the two substantially planar sheets from which they are formed are adhered together. In the illustrated example, the reservoir 12 and metering chamber 14 are both rectangular. However, in other examples, not shown in the accompanying drawings, the reservoir may take a different shape provided there is still the required step change in width between the reservoir and the conduit in order to create the first valve. For example, a funnel shaped reservoir that tapers strongly towards the conduit may fail to provide the step change in width required and may not be effective. Conversely, a circular reservoir or a square with or without rounded edges would be effective.
[0103] In the illustrated example, the first valve 16 is a winkle valve. However, in some embodiments, it may be a combined winkle and kink valve, in that, as the metering chamber fills at least part of the metering chamber moves perpendicular to the plane of the pouch, which is substantially parallel to the plane of the housing 30 when the pouch 20 is in the rest state, i.e. in an upward direction when the pouch 20 is configured as shown in
[0104] The pouch 20 also includes a burstable seal 40 (shown burst) that remains intact until the first use of the device 10. The burstable seal 40 protects the first valve 16 from fatigue or excess pressure experienced when the device is being manufactured, transported and stored prior to first use. The burstable seal 40 also protects the contents of the reservoir 12 by retaining them in the part of the reservoir 12 furthest from the conduit 22.
[0105]
[0106] The housing 30 is provided with a planar wall 34 onto which at least part of the pouch 20 is affixed. The trigger 50 slots over the pouch 20 and into the housing 30 and at least partially protrudes therefrom to enable the user to actuate the kink valve 18 and thereby dispense the dose through the nozzle 28 which is also formed within the trigger 50. The trigger 50 is provided with a slot through which the conduit 24 is threaded. The slot provides an edge 32 over which the second conduit is folded in order to manage the opening and closing of the kink valve 18. The provision of the edge 32 defines the position of the kink valve 18 and also modifies the angle at which the valve is opened and closed. The user’s urging of the trigger 50 unfolds the second conduit 24 from the edge 32 and thereby directly actuates the kink valve 18 to release the metered dose of fluid from the metering chamber 14. The fluid flows along the second conduit 24 through the kink valve 18 and then out of the device 10 through the nozzle 28 provided at the outlet 26.
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[0108] The primer 36 is a separate piece that is sandwiched between the first and second pieces 30a, 30b of the housing 30. The primer 36 includes a primer button. The primer 36 may be sprung. More specifically, the primer 36 is provided with a plurality of leaf springs configured to spring the button away from the reservoir 36a and 36b. From this separated position, the user can push the primer 36 inward towards the centre of the housing in order to overcome the spring force. This pressurises the reservoir 12, thereby allowing fluid to move into the metering chamber so that the metering chamber is filled with at least a single metered dose.
[0109] The trigger 50 is provided on a separate piece, which is bonded to the pouch 20 in the vicinity of the second conduit and kink valve 18. The trigger 50 pivots relative to the housing 30 so that the second conduit 24 is urged over the edge 32 thus opening or closing the kink valve. In other examples, not illustrated in the accompanying drawings, the trigger may not be bonded to the pouch.
[0110] The metering chamber spring 65 is a metal leaf spring. The metal leaf spring 65 is provided to bias the metering chamber 14 to a flat configuration in which it is not filled. It may still comprise some fluid in this configuration, but this is the reduced fluid configuration to which the device is biased. It is this spring 65 that forces the dose of medicament out of the device 10 when the kink valve 18 is opened.
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[0112] When the device is triggered, the rocker 54 rotates about its pivot point and changes the angle of the second conduit so that it passes the opening angle of the kink valve 18. The opening angle α of the valve is defined as being the angle of the part of the second conduit that lies beyond the edge 32 relative to the housing 30. The angle α is shown in
[0113] The rocker 54 is provided with a nozzle 28 through which the fluid is dispensed from the device 10. The nozzle 28 has a constant cross section and it links the outlet 26 of the second conduit 24 to the exterior of the housing 30. In other embodiments, not illustrated in the accompanying drawings, the nozzle may be tapered to increase the velocity of the fluid as it exits the device 10. The shape and configuration of the nozzle 28 influences the speed at which the fluid is dispensed from the device 10. In addition, the shape and configuration of the nozzle can influence a form factor of the fluid as it leaves the device 10. In particular, the fluid may leave the device 10 as a single drop or as a plurality of small droplets or as a fine spray.
[0114] The shape and configuration of the nozzle can also control the intended direction of the spray of fluid that exits the device 10. As indicated in both
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[0118] The stroke is very short, only around 3 mm which is less than the typical stroke of a computer keyboard. It can therefore be actuated by an intuitive amount of movement from the user.
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[0120] Furthermore,
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[0123] The first conduit 22 runs between the prime chamber 23 and the metering chamber 14. The first conduit 22 includes the first valve 16. The first valve 16 is a flat valve 17, as shown in
[0124] The pouch 20 further comprises a third conduit 25 that runs between the storage chamber 21 and the prime chamber 23. The third conduit 25 comprises a third valve 27. The third valve 27 is a kinked pinch valve. The kinked pinch valve 27 comprises two tessellating surfaces configured to manipulate the third conduit 25 into a kinked shape between the two surfaces when the valve 27 is actuated. Each of the two surface of the valve comprises an angle that is greater than the actuation angle of the third conduit 25. Consequently, when the third valve is closed, the third conduit is pinched between the two surface and forms a kinked shape around the angle of the surface.
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[0127] The primer 36 is first pushed downwards, or inwards, to actuate the third valve 27, thus sealing the prime chamber 23. Subsequently, the primer 36 is configured to rotate in order to urge fluid from the prime chamber 23 into the metering chamber 14. The primer 36 comprises a protrusion 39 configured to actuate the third valve 27. Once the third valve 27 has been actuated, the primer 36 is configured to rotate about the tip 43 the protrusion 39, thus urging fluid from the primer chamber 23 into the metering chamber 14.
[0128] Moreover, the protrusion 39 comprises a sprung surface 46 configured to contact the prime chamber during the actuation of the primer. The sprung surface may comprise a spring. Alternatively, or in addition, the sprung surface may be formed from a soft material, such as foam. Consequently, the sprung surface 46 is configured to limit the pressure applied to the prime chamber 23.
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[0130] The device further comprises a cap 60. The cap 60 is configured to engage with the housing 30 in a first orientation, as shown in
[0131] Moreover, the cap 60 comprises a second aperture 62. The second aperture 62 is a hole that extends through the entire width of the cap. Consequently, the cap 60 is configured to slide over the end of the device 63 in a second orientation, thus leaving the end of the device 63 and nozzle 28 exposed, as shown in
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[0133] The dispenser button 80 comprises a dispenser button spring configured to bias the dispenser button in its undepressed position, as shown in
[0134] The dispenser button 80 comprises a cam 82. Consequently, the line of actuation of the dispenser button 80 may move closer to the nozzle’s pivot as the trigger is pressed. This increases the angular rotation of the nozzle 28 for a given trigger displacement.
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[0136] Various further aspects and embodiments of the present invention will be apparent to those skilled in the art in view of the present disclosure.
[0137] “and/or” where used herein is to be taken as specific disclosure of each of the two specified features or components with or without the other. For example “A and/or B” is to be taken as specific disclosure of each of (i) A, (ii) Band (iii) A and B, just as if each is set out individually herein.
[0138] Unless context dictates otherwise, the descriptions and definitions of the features set out above are not limited to any particular aspect or embodiment of the invention and apply equally to all aspects and embodiments which are described.
[0139] It will further be appreciated by those skilled in the art that although the invention has been described by way of example with reference to several embodiments. It is not limited to the disclosed embodiments and that alternative embodiments could be constructed without departing from the scope of the invention as defined in the appended claims.