AUTOMATIC VERTICAL FARMING SYSTEM AND METHOD FOR GROWING PLANTS IN A SOILLESS GROWING ENVIRONMENT

Abstract

An automatic vertical farming system including: vertical supports adapted to accommodate a plurality of tray-receptacles in a vertically-stacked arrangement showing a plurality of tray positions, the tray-receptacles each being adapted for farming plants in a soilless growing environment, wherein the vertical supports provide a tray position being an irrigation station for the tray-receptacles, and a tray-receptacle transport device arranged and adapted to move the tray receptacles along the vertical supports between different tray positions. The plant irrigation station includes: an irrigation device adapted to deliver a liquid into a tray-receptacle being accommodated in the irrigation station, and a tray manipulator arranged and adapted to manipulate the spatial orientation of the tray-receptacle being accommodated in the irrigation station by a movement of the tray-receptacle such that the liquid in the accommodated tray-receptacle is accelerated by gravity and/or the movement caused by the tray manipulator towards an edge of the tray receptacle.

Claims

1. An automatic vertical farming system comprising: vertical supports adapted to accommodate a plurality of tray-receptacles in a vertically stacked arrangement showing a plurality of tray positions, each tray receptacle of the plurality of tray receptacles adapted for farming plants in a soilless growing environment, wherein the vertical supports provide a tray position being an irrigation station for the tray receptacles and a tray-receptacle transport device arranged and adapted to move the tray receptacles along the vertical supports between different tray positions, wherein, the plant irrigation station comprises: an irrigation device adapted to deliver a liquid into a tray receptacle being accommodated in the irrigation station, and a tray manipulator arranged and adapted to manipulate a spatial orientation of the tray receptacle being accommodated in the irrigation station by a movement of the tray receptacle such that the liquid in the accommodated tray receptacle is accelerated by gravity and/or the movement caused by the tray manipulator towards an edge section of the tray receptacle.

2. The automatic vertical farming system according to claim 1, wherein the tray manipulator is arranged and adapted to perform a rotational movement and/or to perform a translational movement to the tray receptacle such that the liquid in the accommodated tray receptacle is accelerated towards a section of a circumference of the tray receptacle.

3. The automatic vertical farming system according to claim 1, wherein the tray manipulator is arranged and adapted to perform a tilt of the tray receptacle around a tilting axis at an angle of 1 to 10°.

4. The automatic vertical farming system according to claim 1 wherein the irrigation device comprises at least one injection device adapted to deliver the liquid into the tray receptacle being accommodated in the irrigation station.

5. The automatic vertical farming system according to claim 4, wherein the irrigation device comprises at least one extraction device adapted to extract the liquid at least partially from the accommodated tray receptacle.

6. The automatic vertical farming system according to claim 5, wherein the injection device and the extraction device are arranged collinearly along an irrigation axis.

7. The automatic vertical farming system according to claim 6, wherein the injection device and/or the extraction device define a shape that is extended along the irrigation axis.

8. The automatic vertical farming system according to claim 6, wherein the irrigation device comprises a liquid sensor adapted to sense a liquid level in the tray-receptacle being accommodated in the irrigation station.

9. The automatic vertical farming system according to claim 8, wherein the irrigation device comprises an irrigation beam structure and the injection device, and wherein the extraction device and the liquid sensor are mounted collinearly along the irrigation axis to the irrigation beam structure.

10. The automatic vertical farming system according to claim 1, wherein the plant irrigation station further comprises an automatically controlled irrigation device movement mechanism adapted to move the irrigation device vertically such that it reaches into the tray-receptacle.

11. The automatic vertical farming system according to claim 1 wherein the plant irrigation station further comprises a positive displacement pump connected to the extraction device and creating negative pressure in order to extract the liquid from the tray-receptacle.

12. The automatic vertical farming system according to claim 1, wherein further tray positions of the vertical supports are adapted to be plant irradiation stations to irradiate plants and/or seeds arranged on tray-receptacles with predetermined wavelengths of light.

13. The automatic vertical farming system according to claim 1, further comprising at least one camera and/or at least one control sensor device each adapted for an analysis of the plants farmed in the plurality of the tray-receptacles.

14. A method for growing plants in a soilless growing environment, comprising the following steps: a) providing an automatic vertical farming system according to claim 3, b) moving a tray-receptacle containing plants and/or seeds to the irrigation station so that the tray-receptacle is accommodated in the irrigation station, c) injecting liquid into the tray-receptacle accommodated in the irrigation station for a predetermined time period, d) after expiration of the predetermined time period, idling the tray-receptacle for a further predetermined time period, e) after expiration of the further predetermined time period, extracting the liquid from the receptacle accommodated in the irrigation station by the extraction device, f) manipulating the spatial orientation of the tray-receptacle by the tray manipulator by a movement of the tray-receptacle such that the liquid in the accommodated tray receptacle is accelerated towards an extraction nozzle during extraction of the liquid from the tray-receptacle, g) sensing a liquid level in the tray-receptacle accommodated in the irrigation station during extraction of the liquid from the tray-receptacle, h) when a predetermined liquid level is sensed in the tray-receptacle, stopping extraction of liquid from the tray-receptacle, and i) after stopping extraction of the liquid from the tray-receptacle, moving the tray-receptacle away from the irrigation station to a different tray-position in the vertical supports of the farming system.

15. The automatic vertical farming system according to claim 1, wherein the tray manipulator is arranged and adapted to perform a tilt of the tray receptacle around a tilting axis at an angle of 3 to 8°.

16. The automatic vertical farming system according to claim 2, wherein the tray manipulator is arranged and adapted to perform a tilt of the tray receptacle around a tilting axis at an angle of 1 to 10°.

17. The automatic vertical farming system according to claim 8, wherein the liquid sensor comprises an ultrasonic liquid level sensor.

18. The automatic vertical farming system according to claim 7, wherein the irrigation device comprises a liquid sensor adapted to sense a liquid level in the tray-receptacle being accommodated in the irrigation station.

19. The automatic vertical farming system according to claim 18, wherein the liquid sensor comprises an ultrasonic liquid level sensor.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0041] In the following an embodiment of the invention is described in detail referring to the figures. The figures show schematically

[0042] FIG. 1 a perspective view of an automatic vertical farming system according to the invention;

[0043] FIG. 2 a perspective view of a tray-receptacle situated in an irrigation station;

[0044] FIG. 3 a perspective view of one of the irrigation devices as shown in FIGS. 1 and 2;

[0045] FIG. 4 a side view of the irrigation device as shown in FIG. 3;

[0046] FIG. 5 a perspective view of the extraction device as shown in FIG. 3;

[0047] FIG. 6 a top view of the extraction device as shown in FIG. 5;

[0048] FIG. 7 a side view of the extraction device as shown in FIG. 5;

[0049] FIG. 8 a sectional view of the extraction device as shown in FIG. 5, seen in the direction marked with arrows VIII-VII in FIG. 7;

[0050] FIG. 9 a perspective view of the injection device as shown in FIG. 3;

[0051] FIG. 10 a top view of the injection device as shown in FIG. 9;

[0052] FIG. 11 a side view of the injection device as shown in FIG. 9;

[0053] FIG. 12 a partial view on the injection device as shown in FIG. 9, seen in the direction marked with arrows XII-XII in FIG. 10 and sectioned along dot-dashed line XII-XII in FIG. 10;

[0054] FIG. 13 another side view of the injection device as shown in FIG. 9; and

[0055] FIG. 14 a sectional view of a tray-receptacle situated in an irrigation station as shown in a perspective in FIG. 2.

DETAILED DESCRIPTION

[0056] FIG. 1 shows a perspective view of an automatic vertical farming system according to the invention. The automatic vertical farming system comprises several vertical supports 4 adapted by several horizontal bars 7 to accommodate a plurality of tray-receptacles 3 in a vertically stacked shelf-like arrangement providing a plurality of tray-positions. The tray-receptacles 3 are each adapted for farming plants in a soilless growing environment. The automatic vertical farming system comprises further a tray-receptacle transport device 5 arranged and adapted to move the tray-receptacles 3 along the vertical supports 4 between different tray-positions. The vertical supports 4 provide at least one tray-position serving as an irrigation station for the tray-receptacles 3. Each irrigation station comprises an irrigation device 1 adapted to deliver a liquid into a tray-receptacle 3 being accommodated in the irrigation station, which is not shown in FIG. 1 for sake of clarity. In addition to the tray-receptacle transport device 5 the automatic vertical farming system comprises a tray manipulator 2 arranged and adapted to manipulate the spatial orientation of the tray-receptacle 3 being accommodated in the irrigation station by a movement of the tray-receptacle 3 such that the liquid in the accommodated tray-receptacle 3 is accelerated by gravity and/or the movement caused by the tray manipulator 2 towards an edge section of the tray-receptacle. The tray manipulator 2 is not shown in FIG. 1. It will be shown and described in more detail in the following figures.

[0057] Each irrigation device 1 comprises an injection device 12, two extraction devices 14, a liquid sensor 16, and an irrigation beam structure 11, wherein the injection device 12, both extraction devices 14 and the liquid sensor 16 are mounted collinearly to the irrigation beam structure 11.

[0058] FIG. 2 shows a perspective view of a tray-receptacle 3 situated in an irrigation station.

[0059] The tray-receptacle 3 is arranged in the irrigation station comprising two irrigation devices 1. The injection devices 12 are adapted to deliver the liquid into the tray-receptacle 3 being accommodated in the irrigation station. The extraction devices 14 are adapted to extract the liquid at least largely from the accommodated tray-receptacle 3, and the liquid sensor 16 is adapted to sense a liquid level in the tray-receptacle 3 being accommodated in the irrigation station. To the horizontal bars 7 tray manipulators 2 are mounted. The tray manipulators 2 are each arranged and adapted to manipulate the spatial orientation of the tray-receptacle 3 being accommodated in the irrigation station by a movement of the tray-receptacle 3 such that the liquid in the accommodated tray-receptacle 3 is accelerated by gravity and/or the movement caused by the tray manipulator 2 towards an edge section of the tray-receptacle 3. In this embodiment the tray manipulators 2 lift the tray-receptacle 3 at opposite corners of the same longitudinal edge of the tray-receptacle such that a rotational movement of the tray-receptacle 3 along its longitudinal axis is achieved. Thereby, gravity is accelerating the liquid being in the tray-receptacle 3 into the direction of both irrigation devices 1 that are situated along the longitudinal edge and axis of the tray-receptacle 3. The tray manipulators 2 are each arranged and adapted to perform a tilt of the tray-receptacle 3 at an angle of 1 to 10°. On each of the irrigation beam structures 11 an irrigation device movement device 110 is arranged. It is adapted to move the injection device 12, both extraction devices 14 and the liquid sensor 16 of the irrigation devices 1 into the direction of the tray-receptacle 3 and away from it, as desired before or after the tray-receptacle 3 is situated in the irrigation station. The injection device 12, both extraction devices 14 and the liquid sensor 16 of the irrigation devices 1 are all mounted to the same irrigation beam structure 11. Thereby, the irrigation device movement device 110 creates the movement of all the devices comprised by the irrigation devices 1 by moving the irrigation beam structure 11.

[0060] FIG. 3 shows a perspective view of one of the irrigation devices 1 as shown in FIG. 1 and FIG. 2. The irrigation device 1 comprises the irrigation beam structure 11, one injection device 12, two extraction devices 14 and one liquid sensor 16. The injection device 12 and the extraction device 14 both show a structure that is being extended along an irrigation axis IA. The injection device 12, the extraction devices 14 and the liquid sensor 16 are arranged collinearly along the irrigation axis IA. The irrigation device movement device 110 is shown dismounted from the irrigation beam structure 11 in FIG. 3 for sake of clarity. Each extraction device 14 has two nozzle sections 141 arranged on both sides of a pipe section 140. The injection device 12 comprises a duct sections 120 and nozzle sections 121. The injection device 12 and the extraction devices 14 are each connected to a common tubing 10. This connection is further realized via valves not shown in FIG. 3. Those valves control the mode of injecting a liquid via the injection device 12 to the tray-receptacle 3 and the mode of extracting a liquid from the tray-receptacle 3 via the extraction devices 14.

[0061] FIG. 4 shows a side view of the irrigation device 1 as shown in FIG. 3. The irrigation device movement device 110 is able to move the irrigation device 1 with its irrigation beam structure 11, its injection device 12, their extraction devices 14 and its liquid sensor 16 in the vertical directions as shown by the arrow, i.e. in vertical up and down directions.

[0062] FIG. 5 shows a perspective view of the extraction device 14 as shown in FIG. 3. The extraction device 14 comprises two nozzle sections 141 which are arranged on both sides of a pipe section 140. Each nozzle section 141 comprises two extraction ducts 142 having the shape of enlongated channels with their openings arranged on the bottom side of the nozzle sections 141. In the upward direction those extraction ducts 142 are closed. At the bottom of each end sections both nozzle sections 141 comprise a pedestal 143. A further pedestal 143 is formed at the bottom of the tube section 140. The purpose of these pedestals 143 is described in more detail with reference to FIG. 7.

[0063] FIG. 6 shows a top view of the extraction device 14 as shown in FIG. 5. The extraction device 14 with two extraction ducts 142 on both sides of the pipe section 140 through which liquid contained in a tray-receptacle (not shown) can be extracted by activation of a pump (not shown) being in operative connection with the pipe section 140. This preferred embodiment of the extraction device 14 has a length le consisting of both nozzle 141 sections and the pipe section 140 of 300 mm and a maximum width we of 40 mm.

[0064] FIG. 7 shows a side view of the extraction device as shown in FIG. 5. The extraction device's 14 pedestals 143 having a height hf of 2,5 mm above the level of the bottom side openings of the extraction ducts 142 in both nozzle sections 141. Therefore, when arranged in a tray-receptacle (not shown) the extraction device 14 can be placed onto the bottom plane of the tray-receptacle 3 by touching it only with the pedestals 143. If the tray-receptacles contain a liquid, this liquid is sucked through the small slits between the pedestals into the extraction ducts 142 and out of the tray via the pipe section 140.

[0065] FIG. 8 shows a partial top view of the extraction device, sectioned along line VIII-VIII in FIG. 7. On both side of the middle section 144 two extraction ducts 142 are extending. The middle section 144 having length 1 m of 15 mm separates a pair of extraction ducts 142 having an identical structure.

[0066] FIG. 9 shows a perspective view of the injection device as shown in FIG. 3. The injection device 12 comprises on both sides of a middle pipe section several duct sections 120 and several nozzle sections 121. Each nozzle section 121 is attached to a duct section 120 and each nozzle section 121 provides a nozzle orifice 122 in the shape of a pipe's end section.

[0067] FIG. 10 shows a top view of the injection device as shown in FIG. 9. All duct sections 120 and all nozzle sections 121 are collinearly arranged to provide a slim elongated design.

[0068] FIG. 11 shows a side view of the injection device 12 as shown in FIG. 9. The nozzle orifices 122 are tilted around an imaginary horizontal axis along the duct sections 120 and the nozzle sections 121 and have an inner diameter of e.g. 32 mm.

[0069] FIG. 12 shows a partial view of the injection device as shown in FIG. 10, sectioned along line XII-XII. Each of the pipe shaped duct sections 120 has end sections onto which a nozzle section 121 having a nozzle orifice 122 are arranged. The inner diameter of the duct sections 120 is preferably 20 mm. For providing a cost-effective construction all duct sections 120 and nozzle sections 121 are provided by standard tube fittings for sanitary installation use. Preferably, both end sections of the injection device 12 are closed with standard tube fitting sealing plugs 123.

[0070] FIG. 13 shows another side view of the injection device as shown in FIG. 9. An angle a of 70° is chosen between the spatial orientation of nozzle orifice 122 and an axis perpendicular to the bottom of a tray-receptacle accommodated in the irrigation station (not shown). FIG. 14 shows a sectional view of a tray-receptacle 3 being situated with an irrigation station 1 that protrudes in the direction of the tray-receptacle's bottom. This has been shown in a perspective view in FIG. 2. The tray manipulators 2 are adapted to perform a movement to the tray-receptacle 3 such that the liquid in the accommodated tray-receptacle 3 is accelerated towards a section of the circumference of the tray-receptacle 3. The direction of the movement of the tray manipulator 2 is indicated by the arrow. It is a vertical movement leading to a rotation of the tray-receptacle 3 around an axis being perpendicular to the section plane of this section view. Since only one side of the tray-receptacle 3 is moved vertically, the tray-receptacle 3 is tilted such that the liquid (not shown) in the accommodated tray-receptacle 3 is accelerated by gravity and the movement caused by the tray manipulator 2 towards the left edge section of the tray-receptacle 3.

REFERENCE NUMERAL LIST

[0071] α angle [0072] hf height of pedestal [0073] le length of extraction nozzle [0074] lm length of middle section [0075] we width extraction nozzle [0076] IA irrigation axis [0077] 1 irrigation device [0078] 11 irrigation beam structure [0079] 110 irrigation device movement device [0080] 12 injection device [0081] 120 duct section [0082] 121 nozzle section [0083] 122 nozzle orifice [0084] 123 sealing plug [0085] 14 extraction device [0086] 140 pipe section [0087] 141 nozzle section [0088] 142 duct system [0089] 143 pedestal [0090] 144 middle section [0091] 16 liquid sensor [0092] 2 tray manipulator [0093] 3 tray-receptacle [0094] 4 support [0095] 5 tray-receptacle transport device [0096] 7 bar [0097] 10 tubing