3D CONCENTRATOR
20230236349 · 2023-07-27
Inventors
Cpc classification
G02B6/4298
PHYSICS
G02B6/0068
PHYSICS
H01L33/507
ELECTRICITY
International classification
Abstract
A light-emission device includes at least one emission module comprising: a luminescent crystal known as a concentrator crystal with at least six faces which are parallel in pairs, including a first and a second face, known as lateral faces, perpendicular to a direction x and separated by a distance corresponding to a horizontal dimension of the concentrator in the direction x; a first mirror, which is configured such as to cover the first lateral face at least partly, defining a surface area covered by the first mirror, and at least one surface area (SFS1) which is not covered by the first mirror defining an associated output face; a second mirror, which is configured such as to cover at least 95% of the second lateral face; a brightness triggering element, which is designed to generate emission of brightness radiation (L.sub.F) in the luminescent crystal; a ratio R between the non-covered surface area (SFS1) and a surface area (S.sub.L) of the first lateral face being determined such that rays of the brightness radiation are reflected on the first and second mirrors, and are propagated over a mean distance L.sub.moy such that
within the luminescent crystal before passing through at least one output face, forming an output beam, where α is a coefficient of loss per unit of length of the concentrator for the brightness radiation.
Claims
1. A light-emission device comprising: at least one emission module (ME) comprising: a luminescent crystal known as a concentrator crystal (CL) with at least six faces which are parallel in pairs, including a first and a second face, being lateral faces (FL1, FL2), perpendicular to a direction x and separated by a distance L corresponding to a horizontal dimension of said concentrator in the direction x; a first mirror (M1), which is configured such as to cover said first lateral face (FL1) at least partly, defining a surface area (SR1) covered by said first mirror, and at least one surface area (SFS1) which is not covered by said first mirror defining an associated output face (FS1, FS1.sub.1, FS1.sub.2); a second mirror (M2), which is configured to cover at least 95% of said second lateral face (FL2); a brightness triggering element (ED), which is designed to generate emission of brightness radiation (L.sub.F) in said luminescent crystal; a ratio R between the non-covered surface area (SFS1) and a surface area (S.sub.L) of the first lateral face (FL1) being determined such that rays of the brightness radiation are reflected on said first and second mirrors, and are propagated over a mean distance L.sub.moy such that
2. The device as claimed in claim 1, wherein said ratio R is 1/4 or less, preferably 1/8 or less.
3. The device as claimed in claim 1, wherein the brightness triggering element comprises a plurality of light-emitting diodes (LED) or lasers or flash lamps which are configured to emit light-emitting radiation (L.sub.d) at a wavelength λ.sub.d, said diodes being designed such as to illuminate at least one face known as the lighting face (SI1, SI2) of the concentrator, said concentrator being a fluorescent crystal designed to absorb said light-emitting radiation (L.sub.d), then emit fluorescence radiation corresponding to said brightness radiation.
4. The device as claimed in claim 3, wherein a vertical dimension e of the concentrator in a direction z perpendicular to said lighting face is greater than, or equal to, a length of absorption L.sub.abs of said light-emitting radiation (L.sub.d) by said concentrator.
5. The device as claimed in claim 1, wherein the brightness triggering element comprises a heating element which is configured to heat said concentrator crystal such that it emits said brightness radiation by thermoluminescence.
6. The device as claimed in claim 1, wherein the brightness triggering element comprises a lens, which is designed to focus solar radiation on a so-called lighting face (SI1, SI2) of the concentrator, said concentrator being designed to absorb said solar radiation, then emit fluorescence radiation corresponding to said brightness radiation.
7. The device as claimed in claim 1, wherein the concentrator crystal has a beveled edge situated between the first lateral face and another face of said concentrator crystal, a surface area of the beveled edge being considered as forming part of the surface area of the first lateral face for calculation of said ratio R, at least one portion of a surface area of the beveled edge not being covered and defining an associated output face.
8. The device as claimed in claim 1, wherein the concentrator crystal has a beveled corner situated between the first lateral face and two other faces of said concentrator crystal, a surface area of the beveled corner being considered as forming part of the surface area of the first lateral face for calculation of said ratio R, at least one portion of said surface area of the beveled corner not being covered, and defining an associated output face.
9. The device as claimed in claim 1, wherein said first mirror is designed to define n≥1 non-covered surface areas, defining n output faces (FS1.sub.i,) through which n output beams (L.sub.out,1, L.sub.out,2) pass, said device also comprising: n optical fibers (FO.sub.i); and n optical coupling systems (SC.sub.i), each designed to couple an output beam in a different optical fiber.
10. The device as claimed in claim 9, wherein the first mirror (M1) is designed such that a geometric extent of each output beam is substantially equal to a geometric extent of said optical fiber coupling said output beam.
11. The device as claimed in claim 1, comprising two additional mirrors (M3, M4) covering two parallel faces known as sections of the concentrator, said two additional mirrors being designed such as to cover all of the sections.
12. The device as claimed in claim 1, comprising a first and a second emission module (ME1, ME2) and a first brightness triggering element which is associated with the first emission module, a face of the concentrator crystal (CL2) of the second emission module, different from a lateral face, being attached to an output face (FS1.sub.1) of the concentrator crystal (CL1) of said first emission module, such that the first output beam (L.sub.out,1) of the first emission module, known as the primary brightness radiation, constitutes the brightness triggering element of the second emission module, with the second emission module generating a second output beam (L.sub.out,2), known as the secondary brightness radiation, having a central wavelength which is offset relative to a central wavelength of said primary brightness radiation.
13. The device as claimed in claim 12, wherein dimensions of said second module on a vertical plane yz parallel to said output face of the concentrator crystal of said first module are smaller than, or equal to, dimensions of said output face of the concentrator of said first emission module.
14. The device as claimed in claim 12, wherein a dimension of said concentrator of the second module in said direction x is greater than a length of absorption L.sub.abs,2 of said primary brightness radiation by said concentrator of said second module.
15. The device as claimed in claim 1, wherein said first mirror is fitted on a translation system (ST) which is designed to displace said first mirror relative to said first lateral face, such as to reduce or increase the non-covered surface area.
16. The device as claimed in claim 1, wherein said first mirror is designed such that the form of a non-covered surface area is square, rectangular, circular, elliptical, triangular, or also polygonal.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0040] Other characteristics, details and advantages of the invention will become apparent from reading the description provided with reference to the appended drawings, provided by way of example, and which represent, respectively:
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[0059] In the figures, unless otherwise indicated, the elements are not to scale.
DETAILED DESCRIPTION
[0060]
[0061] The device 1 comprises a brightness triggering element ED which is designed to generate emission of brightness radiation L.sub.F in the luminescent crystal. As will be specified hereinafter, the brightness triggering element can be a plurality of LEDs, one or a plurality of optical elements designed to direct the solar radiation onto the concentrator, or also an element which is designed to heat the concentrator.
[0062] In a manner different from the concentrators 1D and 2D previously referred to, the objective of the invention is to obtain a concentration effect in a supplementary direction, in order to increase the brightness obtained at the output from the concentrator. This concentration effect is known as 3D, since the radiation is concentrated within the crystal on all of the faces thereof. For this purpose, the device 1 comprises two mirrors M1 and M2 which are designed to create a supplementary concentration effect on the plane (xy) on the lateral faces, in addition to the concentration effect obtained on the plane (xz) on the large faces (and optionally on the plane (xy) on the sections, according to the width w of the concentrator). Thus, it is possible to increase the reflections on the lateral faces before the rays of the brightness radiation “exit” from the concentrator, which gives rise to an increase in the lighting on the output face, and of the brightness, by the effect of bending the rays back onto themselves.
[0063] The first mirror M1 is configured such as to cover at least partly the first lateral face FL1 defining a surface area SR1 which is covered by the first mirror, and at least one surface area SFS1 which is not covered by the first mirror, defining an associated output face FS1. For this purpose, the first mirror M1 is positioned facing, attached to, or deposited on, the first lateral face FL1. After numerous simulations, and as will be explained hereinafter, the inventors realized that the ratio of the surface area of the output face to that of the first lateral face was the critical parameter making it possible to ensure a concentrator effect on the lateral faces, and thus ensure an increase in the lighting on the output face. The dimensions of the emission module are designed such that a ratio R=SFS1/S.sub.L between the non-covered surface area SFS1 (surface area of the output face FS1) and the total surface area of the first lateral face S.sub.L is designed such that rays of the brightness radiation are reflected on the first and the second mirrors, and are propagated on average over a mean distance L.sub.moy>>L within the crystal CL, before passing through an output face FS1. The rays of the brightness radiation which exit from the concentrator form an output beam L.sub.out. L.sub.moy>>L means in this case that L.sub.moy is 7 times, and preferably 15 times greater than L.
[0064] As will be described in detail hereinafter, a ratio R=SFS1/S.sub.L, which is designed to obtain the condition L.sub.moy>>L, makes it possible to ensure that the concentrator effect exists on the 3D plane, i.e. instead of passing directly through the output face FS1 after having been generated, the brightness radiation is mostly reflected within the crystal, and on average travels outward and back several times within the crystal before exiting via an output face FS1. The smaller the ratio R=SFS1/S.sub.L is, the more the mean distance L.sub.moy traveled by the brightness rays within the concentrator before exiting increases. The lighting on the output face is thus increased, since the brightness radiation has the time to “fill” the concentrator before exiting. This point is particularly counterintuitive, since it could be thought that the ratio of the output powers with and without the mirror M1 is simply equal to the ratio of the surface areas SFS1/S.sub.L: this would be the case if all the rays were emitted from a single plane. In this case, the effect of volume and multiple reflections in the interior of the volume makes it possible to obtain greater output power on the output face FS1. Notably, the inventors found that, when the ratio R is 1/4 or less, or preferably 1/8 or less, the mean distance L.sub.moy is sufficient for the module ME to provide a consequent concentrator effect (see hereinafter). Thus, according to a preferred embodiment of the invention, the ratio R is 1/4 or less, or preferably 1/8 or less.
[0065] The second mirror M2 is configured such as to cover at least 99% of the second lateral face FL2, opposite the first lateral face. Preferably, the second mirror M2 covers all of the second lateral face.
[0066] Thus, the brightness radiation can exit from the lateral faces only via the output face FS1. In fact, the mirrors M1, M2 force the rays which should exit via the lateral faces to travel more times in the concentrator, until they pass through the non-covered surface area, and thus the output face FS1. This travel means that there are multiple reflections within the concentrator on the lateral faces. Thus, the lighting of the output beam at the output face is increased by the use of the mirrors M1 and M2.
[0067] In the illustration in
[0068] The mirrors M1 and M2 have a reflection factor greater than 95%, and preferably greater than 98%, for the brightness radiation.
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[0070] In the representation in
[0071] Each riposte of the output area thus corresponds to a series of angles which permit exiting.
[0072] By adding up all of these angles and taking into account losses by propagation of the brightness radiation in the concentrator CL, it is possible to estimate the mean transmission starting from a source point in the concentrator, for a given angular range.
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[0074] In this case, all the possible rays are taken into consideration, with incidences of rays passing through the output face of up to 90°. This case would exist if the concentrator were to adhere to an output medium with the same index, and if the lateral faces were perfectly reflective for all the incidences. In the case where air is the ambient medium surrounding the concentrator, only rays smaller than the critical angle θ.sub.crit=sin.sup.−1(1/n) must be taken into consideration, where n is the index of the concentrator. In the case of a Ce:YAG concentrator, n=1.82, which corresponds to a maximum output angle of 33°.
[0075] The curves C1 and C2 comprise very small transmission points which correspond to rays with angles which almost never pass through the output face. It should be noted that the transmission is highly “peaked” around these points. “Peaked” means in this case that the gradient of the curve around these points is very steep. When the dimension of the output face decreases (curve C2), there is a larger number of angles (and therefore of rays) corresponding to these low transmission points. In addition, it should be noted that the transmission decreases globally for strong incidences: this is associated with the increase in the mean propagation distance L.sub.moy of the brightness radiation in the structure, with very numerous reflections on the lateral faces, and thus the increase in the losses by propagation in the medium. This effect will be described in greater detail in
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[0078] By taking stock of the rays which are reflected on M1 then on M2 at each passage, and taking into account the rays which exit at each impact on the face FL1, it is possible to show that the mean length traveled in the medium is
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[0081] For smaller losses (
[0082] Also, preferably, the ratio R is adapted relative to the losses. It can be shown that the optimum ratio is R=2□L. Thus, according to a preferred embodiment of the invention, the ratio R is R=2□L, in order to have the greatest possible ratio of E/E.sub.ref.
[0083] Contrary to the 1D or 2D concentration, the 3D concentration does not depend on the geometric factor L/e. In fact, in the device according to the invention, the lighting on the output face is proportional to
where SFS1 is the surface area of the output face FS1 and S.sub.L is the surface area of the lateral face SL1. This characteristic confers far more modularity on the 3D concentrator according to the invention compared with the 1D and 2D concentrator according to the prior art.
[0084] According to one embodiment, the concentrator is a fluorescent crystal. According to a first variant of this embodiment, in a manner similar to the devices in
[0085] Preferably, in this embodiment, as in the concentrators according to the prior art, the vertical dimension e of the concentrator in a direction z perpendicular to the lighting face (known as the thickness) is greater than, or equal to, a length of absorption L.sub.abs of the light-emitting radiation L.sub.d by the concentrator. Thus, the radiation which is emitted by the LEDs is absorbed for by far the most part by the concentrator crystal. An excessively small thickness would lead to a substantial loss of the pump radiation, which would mostly pass through the crystal without being absorbed by it, and thus to a decrease in the global optical performance/optical performance of the concentrator P.sub.out/P.sub.LED, where P.sub.out is the power of the output beam on the face FL1 and P.sub.LED is the pump power of the LEDs.
[0086] Alternatively, according to a second variant of this embodiment, the brightness triggering element comprises a lens, or any other optical element designed to focus or direct solar radiation onto a lighting face SI1, SI2 of the concentrator. According to this embodiment, the concentrator is designed to absorb the solar radiation, then emit fluorescence radiation, which is the brightness radiation referred to above. This embodiment makes it possible to reduce the number of photovoltaic cells for a given collection surface. In fact, the device according to the invention permits far better concentration than the conventional solar concentrators, i.e. the reduction of the surface covered by the photovoltaic cells can be a factor of 10 to 100.
[0087] Critically, the device according to the invention makes it possible to dispense with the limitation of the fluorescent concentrators according to the prior art as far as the thickness of the concentrator is concerned, in association with the absorption of the pump radiation. In fact, in a “1D” or “2D” fluorescent concentrator, there are two options: [0088] either reduce the efficiency of the concentrator by maintaining a small thickness e, and thereby detracting from the absorption. In this case, the brightness can remain substantial. [0089] or increase e in order to increase the absorption, and therefore decrease the brightness which is proportional to the ratio L/e.
[0090] On the contrary, in the device according to the invention, the first mirror M1 makes it possible to reduce the dimensions of the output face “artificially” (and therefore increase the brightness), without reducing the thickness e (and therefore without detracting from the absorption of the pump radiation). This characteristic is particularly advantageous for concentrators CL which emit beyond 1 μm, for which the absorption is sometimes low. In fact, in the case of doped glass concentrators for example, the concentration of the luminophores (and thus the absorption) will be limited by the interactions between the ions of the material (effect known as “quenching” of fluorescence, which has the effect of limiting the emission spectroscopic properties). The device according to the invention thus makes it possible to use low-absorption materials in concentrators which are efficient in the infrared spectrum (up to 10 μm).
[0091] Alternatively, according to another embodiment, the concentrator is a thermoluminescent crystal, and the brightness triggering element comprises a heating element which is configured to heat said concentrator crystal so that it emits the brightness radiation by thermoluminescence. This embodiment makes it possible to use concentrator crystals different from fluorescent crystals.
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[0093] In the embodiment in
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[0097] Alternatively, according to another embodiment, only a portion of a surface area of the beveled edge is not covered by a reflective mirror, with this portion defining an output face FS1. This embodiment makes it possible to reduce the surface area of the output face, and thus to increase the lighting.
[0098] In the calculation of the ratio R=SFS1/S.sub.L, the surface area S.sub.L comprises the surface area of the beveled edge, and the non-covered surface area SNR.sub.1 comprises the surface area of the portion of the beveled edge which is not covered by a mirror (or the edge AB as a whole if it is not covered by a mirror).
[0099] The embodiment in
[0100] Alternatively, according to another embodiment, the concentrator crystal has a beveled corner situated between a first lateral face and two other faces of the concentrator. Just like the embodiment in
[0101]
[0102] The device according to the invention permits use of a plurality of output faces FS1.sub.i since the power of the output beam L.sub.out is low in comparison with the power circulating in the interior of the concentrator.
[0103] The use of a fiber-bearing output makes it possible to simplify the conveying of the output beam to its application. The use of a fiber-bearing output in the device according to the invention is greatly simplified, taking into account the modularity of the output face, which makes it possible to adapt the dimensions of the output face to that of the optical fiber core. This makes it possible to ensure good coupling of the output beam L.sub.out,i associated with the output face FS1.sub.i in the associated optical fiber FO.sub.i. For this purpose, it is necessary to adapt the geometric extent of each output beam L.sub.out,i. It will be remembered that the geometric extent is the product of the surface area of the emitter area times the solid angle of the beam emitted.
[0104]
[0105] As shown in
[0106]
[0107] A face of the second concentrator CL2, different from a lateral face FL1.sub.2 where a second output face FS1.sub.2 is situated, is attached to the output face FS1.sub.1 of the first concentrator CL1. By this means, the first output beam L.sub.out,1 obtained from the first emission module constitutes the brightness triggering element of the second emission module ME2. The second concentrator CL2 is designed to absorb the first output beam, then generate a second output beam L.sub.out,2, known as secondary brightness radiation, with a central wavelength λ.sub.2 which is offset relative to the central wavelength λ.sub.1 of the first output beam. This device makes it possible to generate intense radiation, since the concentration effects are cumulative on the brightness.
[0108] Notably, the dimensions of the second concentrator depend only on the dimensions of the output face FS1.sub.1 of the first concentrator CL1. Also preferably, the dimensions of the face of the second module on a plane parallel to the output face FS1.sub.1 (plane yz) of the first concentrator are smaller than, or equal to, the dimensions of the output face FS1.sub.1 of the first concentrator.
[0109] This point is very important, since the reduction of the size of the second concentrator CL2 involves the reduction of the mean length travelled in the interior of this concentrator. L.sub.moy can then become very much smaller than L.sub.p, which has the effect of increasing the mean transmission (see
[0110] In order to ensure good absorption of the first output beam in the second concentrator CL2, the width of the second concentrator is greater than a length of absorption L.sub.abs,2 of the first beam by the second concentrator. In this case, “width of the second concentrator” means the dimension of the second concentrator in the direction of the length of the first concentrator, i.e. in the direction x.
[0111] By way of non-limiting example, the first concentrator (with dimensions L.sub.2=100 mm; w.sub.2=50 mm; e.sub.2=1 mm) is made of Ce:LYSO, a first absorption band of which is situated in the UV spectrum, at approximately 360 nm, and the first triggering element comprises UV LEDs which emit in the first absorption band power of approximately 1 W/mm.sup.2 continuously and 2.5 W/mm.sup.2 in pulse mode. The first concentrator emits a first output beam L.sub.out,1 at a central wavelength λ.sub.1=430 nm. The second concentrator (with dimensions L.sub.2=10 mm; w.sub.2=0.5 mm; e.sub.2=0.25 mm) is made of Ce:YAG, and has a second absorption band with overlapping with the spectrum of the first output beam, and emits a second output beam which is centered on λ.sub.2=560 nm.
[0112] Taking into account the present technology of UV LEDs (with a level of filling of 16%), it is possible to put 800 LEDs on each large face of the first concentrator CL1. It is assumed that each LED operates in pulse mode, and emits power of 2.5 W. The pump power is therefore P.sub.LED=4000 W. The power which is emitted by the first emission module ME1 is therefore 550 W (in pulse mode) on its first lateral face FL11 and with lighting of 11 W/mm.sup.2. These values do not take into account the 3D concentrator effect caused by the mirrors M11 and M21. With a first output face FS1 of the first concentrator with a rectangular form and dimensions of 0.25 mm×10 mm, the 3D concentration effect gives lighting on the first output face FS1.sub.1 which is estimated at 28 W/mm.sup.2.
[0113] Taking into account the size of the second concentrator and the surface area of FS1.sub.2, and assuming there are losses of α.sub.1,2=3.10.sup.−4 mm.sup.−1, the mean transmission for CL2 is 86%.
[0114] Simulations by means of ray tracking software make it possible to estimate the power emitted by the second concentrator when it is pumped by the first concentrator. The conversion performance level is calculated as 9.6%, taking into account the overlapping of the absorption and emission bands between the first and the second concentrator. The second, Ce:YAG concentrator thus emits power of 34 W on its first lateral face FL1.sub.2. This measurement does not take into account the 3D concentrator effect caused by the mirrors M12 and M22. With a surface area of the second, rectangular output face FS1.sub.2 having a small size of 25 μm×250 μm, the 3D concentration effect provides lighting on the second output face FS2 estimated at 4660 W/mm.sup.2, i.e. 466 kW/cm.sup.2. This value represents lighting more than 1800 times greater than that of the LEDs which pump the first concentrator. The power P.sub.out,2 of the second output beam is P.sub.out,2=29 W.
[0115] A very small surface area of the second output face FS2 was selected, since the dimensions of the second concentrator are very small relative to the length of loss L.sub.p,2 of the second concentrator (L.sub.p,2=3.3 m where α.sub.2=3.10.sup.−4 mm.sup.−1). The 3D concentration effect can therefore be very high-performance in the second concentrator. Thus, the mean transmission remains at a value of 86%, whereas the surface area of the second output face FS1.sub.2 is 10 times smaller than the surface area of the lateral face FL1.sub.2 of the second concentrator.
[0116] The coefficient of concentration of this cascade of 3D concentrators is thus two orders of magnitude more than that provided by a single 1D or 2D concentrator. This considerable increase is obtained at the price of a low global optical/optical performance level P.sub.out,2/P.sub.LED, in this case of 0.7%.
[0117] However, in order to produce lighting of this type with lasers in this range of wavelengths, it would be necessary to produce a complex conversion chain with non-linear crystals (no laser crystal emits directly in the yellow-orange spectrum). The global optical/optical performance level would be a maximum of a few percent. The source proposed here is far simpler, with lighting which becomes competitive in comparison with lasers.
[0118] It should be noted that the example taken here with Ce:LYSO and Ce:YAG is far from being optimized, since the level of filling of the UV LEDs is only 16%, whereas that of the visible LEDs is 40% at present, with potential to achieve 70% in the future.
[0119] The cascade of concentrators could be highly advantageous for emission in the infrared spectrum, in the band 3-5 μm. Also, according to another embodiment, the first triggering element comprises visible or infrared LEDs (940 nm) the level of filling of which is greater than 40%. The second concentrator is made of sulfide or selenide glasses, the losses of which are relatively high at present. As seen above, the use of a small-sized concentrator makes it possible to avoid the problem of high losses.
[0120] Thus, the cascade of 3D concentrators according to the embodiment of