FOLDING UNIT FOR FOLDING A FILM MATERIAL TO FORM A TUBULAR WRAPPING
20230234735 · 2023-07-27
Inventors
Cpc classification
International classification
Abstract
A folding unit includes componentry for folding a continuous sheet of a film material fed along an infeeding direction, to form a tubular wrapping. The folding unit has a base structure, a first pair of folding plates and a second pair of folding plates. Folding edges of the plates of the first pair of folding plates form, with the base structure, a first angle, while folding edges of the plates of the second pair of plates form, with a longitudinal axis of the base structure, a second angle, where the first angle and the second angle differ from one another by ±2°.
Claims
1. A folding unit for folding a film material to form a tubular wrapping, wherein a continuous sheet of the film material, which is to be folded to form a tubular wrapping, is fed according to an infeeding direction, the folding unit comprising: a base structure having a longitudinal extension, having a first transversal side and a second transversal side and comprising a longitudinal axis and a longitudinal slot which extends, from the first transversal side to the second transversal side, along the longitudinal axis, wherein the folding unit is positionable with the longitudinal axis of the base structure in the infeeding direction of the continuous sheet so that the base structure is longitudinally crossed by the continuous sheet of the film material fed in the infeeding direction; a conveying channel, for conveying products to be wrapped according to an advancement direction which longitudinally crosses the base structure and coinciding with the infeeding direction of the continuous sheet, about which a continuous sheet of the film material is to be folded for forming a tubular wrapping during the advancement in the infeeding direction and the crossing of the base structure; positioning means of the continuous sheet, arranged superiorly of the conveying channel and configured to receive the continuous sheet of film material and to direct the continuous sheet according to the infeeding direction to longitudinally cross the base structure, and further configured to arrange the continuous sheet above the conveying channel so as to define a central section in the continuous sheet, above the conveying channel, and two lateral sections having respective end flaps, at the sides of the central section and at the sides of the conveying channel; a first pair of folding plates, arranged by the sides of the conveying channel and consecutively to the positioning means in the infeeding direction of the continuous sheet, wherein the plates of the first pair of folding plates are profiled in such a way as to comprise folding edges inclined with respect to the base structure and which depart from an upper starting point, situated downstream of the positioning means, down to reaching a lower arrival point, at the base structure, wherein the inclined folding edges of the first pair of folding plates form, with the base structure, an angle comprised between 7 and 14 degrees and are configured to abut the two lateral sections of the continuous sheet and fold them downwards; wherein the base structure comprises a pair of lateral slots arranged at the sides of the conveying channel and in a zone at the arrival points of the folding edges of the first pair of folding plates on the base structure, the pair of lateral slots being conformed so as to enable passage of the lateral sections of the continuous sheet folded in a downwards direction by the folding edges of the first pair of folding plates in such a way that a first proximal part of the lateral sections adjacent to the central section, is arranged vertically at the sides of the conveying channel; the folding unit further comprising: a second pair of folding plates, arranged consecutively to the pair of lateral slots in the infeeding direction of the continuous sheet, inferiorly of the conveying channel and on opposite sides with respect to the longitudinal axis and to the longitudinal slot of the base structure, wherein the plates of the second pair of folding plates are profiled in such a way as to comprise inclined folding edges inclined with respect to the longitudinal axis and which extend starting from a starting point in proximity of the pair of lateral slots up to an arrival point in proximity of the longitudinal axis, wherein the folding edges of the second pair of folding plates form, with the longitudinal axis of the base structure, an angle comprised between 7 and 14 degrees and are configured to abut a second distal part of the folded lateral sections of the continuous sheet comprising the end longitudinal flaps and to fold a first portion thereof in such a way as to arrange the first portion opposite the central section maintaining a second portion comprising the end flaps folded downwards, to form a tubular wrapping with the end flaps facing one another, and wherein the arrival points of the folding edges of the plates of the second pair of folding plates are facing one another in proximity of the longitudinal axis of the base structure defining there-between a passage space for passage of the end flaps of the tubular wrapping that are facing one another; wherein the difference between the angle, formed by the folding edges of the plates of the first pair of folding plates with the base structure, and the angle, formed by the folding edges of the plates of the second pair of folding plates with the longitudinal axis of the base structure, is comprised between ±2°.
2. The folding unit of claim 1, wherein the plates of the first pair of folding plates are arranged vertically with respect to the base structure with the relative folding edges turned downwards.
3. The folding unit of claim 1, wherein the plates of the second pair of folding plates extend downwards with respect to the base structure, the arrival points of the folding edges being in proximity of the longitudinal axis and projecting beyond the second transversal side of the base structure.
4. The folding unit of claim 1, comprising a pair of rest plates, arranged inferiorly of the conveying channel and on opposite sides with respect to the longitudinal axis and to the longitudinal slot of the base structure, for the resting and sliding of the products during the advancement thereof internally of the conveying channel and along the advancement direction, wherein the pair of rest plates are profiled so as to comprise guide edges which are arranged superiorly of the folding edges of the plates of the second pair of folding plates, defining there-between a folding space for the folding of the first portion of the second distal part of the lateral sections of the continuous sheet below the pair of rest plates and above the plates of the second pair of folding plates, so that the first portion is arranged opposite the central section of the sheet during the forming of the wrapping.
5. The folding unit of claim 4, wherein the guide edges of the pair of rest plates are profiled in such a way as to have an initial portion parallel to the longitudinal axis and to the longitudinal slot of the base structure, and a second portion diverging from the longitudinal axis and which comprises a crossing point with the folding edges of the plates of the second pair of folding plates starting from which the first portion of the second distal part of the lateral sections of the continuous sheet continues to be folded by the folding edges of the second pair of folding plates in order to complete the relative folding thereof and to be arranged opposite the central section while the second portion with the end flaps is maintained folded downwards, causing the end flaps to near one another in order to be arranged facing in the passage space at arrival points of the folding edges of the second pair of folding plates with respect to the base structure.
6. The folding unit of claim 1, wherein the positioning means comprise at least a roller, or a pair of rollers, rotatable about a rotation axis transversal and perpendicular to the advancement direction of the continuous sheet, wherein the rotation axis is arranged in such a way as to be positioned along the inclined plane defined by the prolongation of the folding edges of the first pair of folding plates.
7. The folding unit of claim 1, comprising pre-folding means of the continuous sheet, arranged between the positioning means and the first pair of folding plates, superiorly of the conveying channel, and configured to carry out a pre-folding of the two lateral sections of the continuous sheet with respect to the central section, by folding the two lateral sections upwards.
8. The folding unit of claim 7, wherein the pre-folding means comprise a roller or a pair of rollers.
9. The folding unit of claim 1, wherein the conveying channel is delimited by at least two lateral walls parallel to one another and borne by the base structure.
10. The folding unit of claim 9, wherein the conveying channel is defined by two L-inverted shaped profiled members arranged parallel to one another and borne by the base structure.
11. The folding unit of claim 1, comprising a pair of welding rollers positioned downstream of, or inferiorly of, the second transversal side of the base structure, bilaterally to the longitudinal axis, and arranged in such a way as to be able to abut the end flaps facing one another of the tubular wrapping in order to carry out the reciprocal welding thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The characteristics of a preferred, but not exclusive, embodiment of the folding unit of the invention will be described in the following description with reference to the appended tables of drawings, in which:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0037] With reference to the accompanying tables of drawings, reference numeral (100) denotes the folding unit of the present invention, for folding a film material (M) to form a tubular wrapping (T).
[0038] A continuous sheet (F) of the film material (M) is to be folded to form a tubular wrapping (T) while it is being fed according to an infeeding direction (Z), coinciding with the advancement direction (V) of products which are to be wrapped internally of the tubular wrapping (T) for realising final packages, known by the name of flow packs.
[0039] In the figures of the drawings, detailed illustrated is not given of the means for unwinding the continuous sheet (F) of the film material (M) from a relative reel, nor the means for infeeding the continuous sheet (F) along the infeeding direction (Z), as they are of known type and not directly relevant to the present invention; for the same reason the products to be packaged, nor the means used for advancing the products are not illustrated, as they do not constitute part of the invention.
[0040] For the sake of clarity, both the infeeding direction (Z), along which the continuous sheet (F) of the film material (M) which is to be folded to form a tubular wrapping (T) is supplied, and the advancement direction (V) of the products, are illustrated in an entirely schematic way.
[0041] Returning to the folding unit (100) of the invention, it comprises, as for example shown in
[0042] The folding unit (100) is suitable for being positionable with the longitudinal axis (L) of the base structure (1) in the infeeding direction (Z) of the continuous sheet (F) so that the base structure (1) can be longitudinally crossed by the continuous sheet (F) of the film material (M) fed in the infeeding direction (Z).
[0043] The folding unit (100) also comprises a conveying channel (20), substantially tunnel-shaped, for conveying products to be wrapped according to an advancement direction (V) which longitudinally crosses the base structure (1), and coinciding with the infeeding direction (Z) of the continuous sheet (F), about which a continuous sheet (F) of the film material (M) is to be folded for forming a tubular wrapping (T) during the advancement in the infeeding direction (Z) and the crossing of the base structure (1).
[0044] Positioning means (30) of the continuous sheet (F) are present, arranged superiorly of the conveying channel (20) and configured to receive the continuous sheet (F) of film material (M) and to direct the continuous sheet (F) according to the infeeding direction (Z) to longitudinally cross the base structure (1).
[0045] The positioning means (30) are configured and predisposed to arrange the continuous sheet (F) above the conveying channel (20) so as to define a central section (FC) in the continuous sheet (F), above the conveying channel (20), and two lateral sections (F1, F2) having respective end flaps (F10, F20), at the sides of the central section (FC) and at the sides of the conveying channel (20) (see for example the left part of
[0046] The special characteristics of the folding unit (100) of the present invention are described in the following and relate to the ways in which it provides the folding of the continuous sheet of the film material, during the advancement thereof across the base structure (1) along the infeeding direction (Z), for forming a tubular wrapping (T) about the products in advancement along the advancement direction (V).
[0047] The folding unit (100) comprises a first pair of folding plates (31, 32) (visible for example in
[0048] The plates (31, 32) of the first pair of folding plates (31, 32) are profiled in such a way as to comprise folding edges (310, 320) which are inclined with respect to the base structure (1) and which depart from an upper starting point, situated downstream of the positioning means (30), with respect to the infeeding direction (Z), until reaching a lower arrival point, at the base structure (1).
[0049] In particular, according to an entirely special characteristic of the folding unit (100) of the invention, the inclined folding edges (310, 320) of the first pair of folding plates (31, 32) form, with the base structure (1), an angle (α) comprised between 7 and 14 degrees (visible in detail in
[0050] Thus, at the starting point of the folding edges (310, 320) of the first pair of plates (31, 32), a first folding plane (P0) is defined, transversal to the base structure (1) and to the longitudinal axis (L) thereof, from which the downwards folding step of the two lateral sections (F1, F2) begins with respect to the central section (FC) of the continuous sheet (F).
[0051] The base structure (1) comprises a pair of lateral slots (14, 15) (see for example
[0052] The pair of lateral slots (14, 15) is conformed so as to enable passage of the lateral sections (F1, F2) of the continuous sheet (F) folded in a downwards direction by the inclined folding edges (310, 320) of the first pair of folding plates (31, 32) in such a way that a first proximal part (A) of the lateral sections (F1, F2) adjacent to the central section (FC), is arranged vertically at the sides of the conveying channel (20) and a second distal part (B) comprising the end longitudinal flaps (F10, F20) del continuous sheet (F) is folded and facing downwards, i.e. inferiorly of the lateral slots (14, 15).
[0053] In substance, a second folding plane (P1) (transversal to the base structure (1)) for the continuous sheet (F) can be identified at the position of the pair of lateral slots (14, 15).
[0054] The passage of the second distal part (B) of the lateral sections (F1, F2) of the continuous sheet (F) below the conveying channel (20) takes place at the second folding plane (P1), which will then enable, as described in the following, a first portion (B1) of the second distal part (B) to be folded and tucked beneath the products.
[0055] The shape acquired by the continuous sheet (F) at the second folding plane (P1) is for example the one schematically illustrated in the fourth image from the top of the sequence of images of
[0056] Between the first folding plane (P0) and the second folding plane (P1), the inclined folding edges (310, 320) of the first pair of plates (31, 32), with the angle of inclination (α) thereof comprised between 7 and 14 degrees with respect to the base structure (1), carry out a fundamental folding function of the two lateral sections (F1, F2) of the continuous sheet (F) which are folded, with respect to the central section (FC), from a raised position to a lowered position, i.e. folded downwards, and at the same time arranged, with the relative first proximal part (A), vertically and at the sides of the conveying channel (20).
[0057] The first proximal parts (A) of the two lateral sections (F1, F2) which are folded downwards and arranged vertically, will constitute the two lateral portions which laterally wrap the product to be packaged in the tubular wrapping which will be formed.
[0058] The folding unit (100) further comprises a second pair of folding plates (41, 42), arranged consecutively to the pair of lateral slots (14, 15) in the infeeding direction (Z) of the continuous sheet (F), inferiorly of the conveying channel (20) and on opposite sides with respect to the longitudinal axis (L) and to the longitudinal slot (13) of the base structure (1) (see for example
[0059] The plates (41, 42) of the second pair of folding plates (41, 42) are profiled in such a way as to comprise folding edges (410, 420) which are inclined with respect to the longitudinal axis (L) and which extend starting from a starting point in proximity of the pair of lateral slots (14, 15) up to an arrival point in proximity of the longitudinal axis (L); in substance the folding edges (410, 420) have an extension converging towards the longitudinal axis (L).
[0060] In greater detail, in a further special characteristic of the folding unit (100) of the invention, the inclined folding edges (410, 420) of the second pair of folding plates (41, 42) form, with the longitudinal axis (L) of the base structure (1), an angle (β) comprised between 7 and 14 degrees (visible in
[0061] The inclined folding edges (410, 420) are configured to abut the second distal part (B) of the two folded lateral sections (F1, F2) of the continuous sheet (F) comprising the end longitudinal flaps (F10, F20) and to fold a first portion (B1) thereof in such a way as to arrange the first portion (B1) opposite the central section (FC) maintaining a second portion (B2) comprising the end flaps (F10, F20) folded downwards, to form a tubular wrapping (T) with the end flaps (F10, F20) facing one another.
[0062] Further, the arrival points of the inclined folding edges (410, 420) of the plates (41, 42) of the second pair of folding plates (41, 42) are facing one another in proximity of the longitudinal axis (L) of the base structure (1) defining there-between a passage space (S) for passage of the end flaps (F10, F20) of the tubular wrapping (T) that are facing one another.
[0063] The second distal part (B) of the two folded lateral sections (F1, F2) of the continuous sheet (F) comprising the end longitudinal flaps (F10, F20), during the infeeding of the continuous sheet (F) in the infeeding direction (Z) downstream of the second folding plane (P1), will thus encounter the inclined folding edges (410, 420) of the plates (41, 42) of the second pair of plates (41, 42) which will fold it in such a way that a first portion (B1) of the second distal part (B) is arranged opposite the central section (FC) of the continuous sheet (F), maintaining a second portion (B2) of the second distal part (B) comprising the end flaps (F10, F20) folded downwards, to form a tubular wrapping (T) with the end flaps (F10, F20) facing one another.
[0064] For example, from the starting points to the arrival points of the inclined folding edges (410, 420) of the plates (41, 42) of the second pair of plates (41, 42), three successive folding planes can be identified (illustrated in
[0065] The last four images of the sequence of images of
[0066] Lastly, a third further peculiarity of the folding unit (100) is constituted by the fact that it is configured in such a way that the differences between the angle (α), formed by the inclined folding edges (310, 320) of the plates (31, 32) of the first pair of folding plates (31, 32) with the base structure (1), and the angle (β), formed by the inclined folding edges (410, 420) of the plates (41, 42) of the second pair of folding plates (41, 42) with the longitudinal axis (L) of the base structure (1), being comprised between ±2°.
[0067] The Applicant has in fact found that the folding unit of the invention, having:
[0068] the inclined folding edges (310, 320) of the first pair of folding plates (31, 32) which form, with the base structure (1), an angle (α) comprised between 7 and 14 degrees;
[0069] the inclined folding edges (410, 420) of the second pair of folding plates (41, 42) which form, with the longitudinal axis (L) of the base structure (1), an angle (β) comprised between 7 and 14 degrees,
[0070] with the difference between angle (α) and angle (β) being comprised between ±2°,
[0071] is able to effectively and precisely carry out, even at high speed, and with no insurgence of ripples or lacerations, the folding of film materials of various types and consistency, in particular of paper materials, single-layer, bio-compostable or biodegradable, as well as the classic plastic materials, aluminium, laminated or coupled, thus overcoming the drawbacks of the folding unit of known type cited in the foregoing.
[0072] Other advantageous characteristics of the folding unit (100) of the invention are described in the following.
[0073] The folding unit (100) is such that the plates (31, 32) of the first pair of folding plates (31, 32) are arranged vertically with respect to the base structure (1) with the relative inclined folding edges (310, 320) turned downwards.
[0074] In a further preferred aspect, the plates (41, 42) of the second pair of folding plates (41, 42) extend downwards, i.e. inferiorly, with respect to the base structure (1), the arrival points of the inclined folding edges (410, 420) being in proximity of the longitudinal axis (L) and projecting beyond the second transversal side (12) of the base structure (1).
[0075] The folding unit (100) can be made in such a way as to further comprise a pair of rest plates (51, 52), which are arranged inferiorly of the conveying channel (20) and on opposite sides with respect to the longitudinal axis (L) and to the longitudinal slot (13) of the base structure (1), for the resting and sliding of the products during the advancement thereof internally of the conveying channel (20) and along the advancement direction (V) (see for example
[0076] The pair of rest plates (51, 52) are profiled so as to comprise guide edges (510, 520) which are arranged superiorly of the inclined folding edges (410, 420) of the plates (41, 42) of the second pair of folding plates (41, 42), defining there-between a folding space O) for the folding of the first portion (B1) of the second distal part (B) of the lateral sections (F1, F2) of the continuous sheet (F) below the pair of rest plates (51, 52) and above the plates (41, 42) of the second pair of folding plates (41, 42), so that the first portion (B1) is arranged below the products and opposite the central section (FC) of the sheet during the forming of the wrapping (T).
[0077] In particular, the guide edges (510, 520) of the pair of rest plates (51, 52) are profiled in such a way as to have an initial portion (L1) parallel to the longitudinal axis and to the longitudinal slot (13) of the base structure (1), and a second portion (L2) diverging from the longitudinal axis (L).
[0078] In this way, the diverging second portion (L2) comprises a crossing point (L3) with the underlying inclined folding edges (410, 420) of the plates (41, 42) of the second pair of folding plates (41, 42) starting from which crossing point (L3) the first portion (B1) of the second distal part (B) of the lateral sections (F1, F2) of the continuous sheet (F) continues to be folded by the inclined folding edges (410, 420) of the second pair of folding plates (41, 42), in order to complete the relative folding thereof and to be arranged opposite the central section (FC), while the second portion (B2) of the second distal part (B) of the lateral sections (F1, F2) with the end flaps (F10, F20) is maintained folded downwards, causing the end flaps (F10, F20) to near one another in order to be arranged facing in the passage space (S) at arrival points of the inclined folding edges (410, 420) of the second pair of folding plates (41, 42) with respect to the base structure (1).
[0079] In an advantageous aspect, the positioning means (30) preferably comprise at least a roller (35), or a pair of rollers (35) (as shown in the figures), rotatable about a rotation axis (36) transversal and perpendicular to the infeeding direction (Z) of the continuous sheet (F).
[0080] In particular, the roller (35) or pair of rollers (35) is positioned with respect to the base structure (1) in such a way that the rotation axis (36) is arranged long the inclined plane defined by the prolongation of the folding edges (310, 320) of the first pair of folding plates (31, 32).
[0081] In another preferred aspect, the folding unit (100) can comprise pre-folding means (3) of the continuous sheet (F), arranged between the positioning means (30) and the first pair of folding plates (31, 32), superiorly of the conveying channel (20) (see for example
[0082] The pre-folding means (3) are configured and predisposed to carry out a pre-folding of the two lateral sections (F1, F2) of the continuous sheet (F) with respect to the central section (FC), by folding the two lateral sections (F1, F2) upwards (see in particular
[0083] The pre-folding means (3) thus realise a first folding of the continuous sheet which takes place before, i.e. upstream, of the first folding plane (P0).
[0084] The way in which the pre-folding means (3) fold the continuous sheet (F) of the film material (M), by folding upwards the two lateral sections (F1, F2) with respect to the central section (FC), upstream of the first folding plane (P0), is for example visible in
[0085] According to the preferred embodiment illustrated in the figures, the pre-folding means (3) comprise a roller or possibly a pair of rollers.
[0086] The conveying channel (20) is realised in such a way as to be delimited by at least two lateral walls (21, 22) parallel to one another and borne by the base structure (1).
[0087] For example, the conveying channel (20) can be defined by two L-inverted shaped profiled members arranged parallel to one another and borne by the base structure (1).
[0088] Lastly, in a further aspect, the folding unit (100) can comprise a pair of welding rollers (81, 82) positioned, for example, downstream of, or inferiorly of, the second transversal side (12) of the base structure (1), bilaterally to the longitudinal axis (L), and arranged in such a way as to be able to abut the end flaps (F10, F20) facing one another of the tubular wrapping (T) in order to carry out the reciprocal welding thereof.