Half thrust bearing
10704590 ยท 2020-07-07
Assignee
Inventors
Cpc classification
F16C33/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a semi-annular shaped half thrust bearing. The half thrust bearing has a sliding surface and a back surface opposite to the sliding surface. The sliding surface includes a plurality of recesses. Each recess has a recess surface recessed from the sliding surface toward the back surface. The recess surface is convex toward the back surface in cross-sectional view in a center line direction of the half thrust bearing. The recess surface includes a plurality of grooves. The grooves are recessed from the recess surface toward the back surface. The grooves extend in the center line direction so that smooth surfaces and the grooves are alternately arranged on the recess surface in a horizontal direction of the half thrust bearing.
Claims
1. A half thrust bearing for receiving an axial force of a crankshaft of an internal combustion engine, the half thrust bearing having a semi-annular shape, and having a sliding surface for receiving axial force and a back surface opposite to the sliding surface, wherein the sliding surface comprises a plurality of recesses therewithin, each recess having a recess surface, the recess surface being recessed toward the back surface, wherein the recess surface is convexly curved toward the back surface from the sliding surface in a cross-sectional view in any direction perpendicular to the sliding surface of the half thrust bearing, wherein the recess surface comprises a plurality of grooves extending along a center line direction, the grooves being recessed from the recess surface toward the back surface, thereby smooth surfaces and the grooves are alternately arranged on the recess surface in a horizontal direction of the half thrust bearing.
2. The half thrust bearing according to claim 1, wherein the recesses have a depth of 2 to 50 m.
3. The half thrust bearing according to claim 1, wherein the grooves have a depth of 0.2 to 3 m.
4. The half thrust bearing according to claim 1, wherein the grooves have a width of 5 to 50 m.
5. The half thrust bearing according to claim 1, wherein the grooves are arranged with a pitch of 5 to 100 m.
6. The half thrust bearing according to claim 1, wherein the recesses have an opening of a circular shape, an elliptical shape, or a quadrilateral shape.
7. The half thrust bearing according to claim 1, wherein the recess surface is convex toward the back surface in a cross-sectional view along the horizontal direction.
8. The half thrust bearing according to claim 1, wherein the recesses are uniformly located throughout the sliding surface of the half thrust bearing.
9. The half thrust bearing according to claim 1, wherein the recesses have an opening of an elliptical shape, a major axis of the elliptical shape extending in the center line direction of the half thrust bearing.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(18) Embodiments of the present invention and their advantages will be described in detail below with reference to the accompanying drawings. The embodiments below are described merely as examples, and the present invention is not limited to the embodiments.
(19) (General Configuration of Bearing Device)
(20) First, with reference to
(21) As shown in
(22) In the bearing device 1, lubrication oil is pressurized and discharged by an oil pump (not shown), and the lubrication oil is supplied from an inner oil passage of the cylinder block 2, via the through hole 72 passing through a wall of the half bearing 7, into the lubrication oil groove 71 on the inner surface of the half bearing 7. Part of the lubrication oil supplied into the lubrication oil groove 71 is supplied to the inner surface of the half bearing 7. Another part of the lubrication oil enters an opening of an inner oil passage of the crankshaft (not shown) on a surface of the journal part and flows toward a crankpin. Another part of the lubrication oil flows outward from the both ends in a width direction of each of the pair of half bearings 7 constituting the main bearing through a gap between surfaces of the crush reliefs of the half bearings 7 and the surface of the journal part 11 of the crankshaft. The lubrication oil flowing outward from the both ends in the width direction of each of the half bearings 7 mainly flows into a gap between a sliding surface 81 of the half thrust bearing 8 and a surface of the thrust collar 12 of the crankshaft (hereinafter, the gap between the sliding surface 81 and the surface of the thrust collar 12 is referred to as sliding surface 81/thrust collar 12 gap).
(23) In general, the thrust bearing 8 bears an axial force f from the crankshaft, by pressure generated in oil between the sliding surface of the thrust bearing 8 and the thrust collar surface of the crankshaft.
(24) During operation of the internal combustion engine, when deflection of the crankshaft causes the crankshaft to vibrate greatly, the surface of the thrust collar 12 of the crankshaft repeats movement to be closer to the sliding surface 81 of the half thrust bearing 8 and movement to be away from the sliding surface 81 of the half thrust bearing 8 while changing an inclination angle with respect to the sliding surface 81 or winding. The surface of the thrust collar 12 comes closest to an outer edge or an inner edge in a radial direction of the sliding surface of the half thrust bearing, in particular, near a circumferential center portion of the half thrust bearing (in a range of a circumferential angle of 30 to +30 from a circumferential center toward circumferential ends of the half thrust bearing). While the surface of the thrust collar 12 of the crankshaft is moving closer to a portion of the sliding surface 81 near the circumferential center portion of the half thrust bearing 8, oil in a gap between the surface of the thrust collar 12 of the crankshaft and the sliding surface 81 near the circumferential center portion of the half thrust bearing 8 is compressed to have an increased pressure. The oil having the pressure increased during the movement flows, following the surface of the thrust collar 12, in a circumferential direction of the half thrust bearing 8, and is thus less likely to flow toward the outer edge or the inner edge in the radial direction of the sliding surface 81 of the half thrust bearing 8. Accordingly, the surface of the thrust collar 12 is more likely to directly come into contact with a portion near the outer edge or the inner edge in the radial direction of the sliding surface 81 near the circumferential center portion of the half thrust bearing 8. Thus, damage such as seizure is more likely to occur.
(25) A conventional half thrust bearing (JP 2001-323928A) having a sliding surface including a plurality of circumferential thin grooves extending along an entire circumferential length of the sliding surface has the following problems. While a surface of a thrust collar 12 separated from a portion of the sliding surface near a circumferential center portion of the half thrust bearing is moving relatively closer to the sliding surface, oil between the sliding surface of the half thrust bearing and the surface of the thrust collar flows in the circumferential grooves, and flows out from open ends of the oil groove or the circumferential grooves in a thrust relief into the oil groove or a thrust relief gap. Thus, even when the surface of the thrust collar comes closest to the sliding surface, pressure of the oil does not become sufficiently high. Accordingly, the surface of the thrust collar 12 is more likely to directly come into contact with a portion near an outer edge or an inner edge in a radial direction of the sliding surface near the circumferential center portion of the half thrust bearing. Thus, damage (seizure) is more likely to occur.
(26) Furthermore, a conventional half thrust bearing (JP 2000-504089A) having a sliding surface including a plurality of minute recesses has the following problems. When a surface of a thrust collar separated from the sliding surface of the half thrust bearing having the minute recesses moves relatively closer to the sliding surface and the surface of the thrust collar comes closest to the sliding surface, oil in the recess is compressed to have high pressure, and flows out from the recess to a gap (sliding surface/thrust collar gap) between the sliding surface and the surface of the thrust collar. As shown in
(27) The present invention addresses such problems of the conventional techniques. An example of a configuration of a half thrust bearing according to the present invention will be described below.
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(29) The thrust reliefs 81b have a thickness gradually reduced toward the respective end faces. The thrust reliefs 81b each extend along an entire width of the circumferential end face in the radial direction of the half thrust bearing 8. The thrust reliefs 81b are provided in order to reduce positional deviation between the circumferential end faces 83 of the pair of half thrust bearings 8 caused by, for example, positional deviation that occurs when the half thrust bearings 8 are assembled in the split-type bearing housing 104.
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(31) In this embodiment, the recesses 84 on the sliding surface 81 of the half thrust bearing 8 have openings having the same shape, area, and size, such as a depth, and are uniformly arranged substantially throughout the sliding surface. The uniform arrangement of the recesses 84 on the sliding surface 81 does not indicate strictly geometrically uniform arrangement, but may be approximately or substantially uniform arrangement.
(32) The terms horizontal direction H and center line direction V of the half thrust bearing 8 will be described below. The horizontal direction H is a direction connecting both center points of the circumferential end faces 83 of the half thrust bearing 8. The center line direction (vertical direction) V of the half thrust bearing is a direction parallel to the sliding surface and perpendicular to the horizontal direction H. When the half thrust bearing 8 has a complete semi-annular shape as shown in
(33) The center line is an imaginary line in the sliding surface that passes through a center point of the semi-annular shape of the half thrust bearing 8 and is perpendicular to the horizontal direction H (or the imaginary plane 90). A portion of the half thrust bearing 8 through which the center line passes is referred to as circumferential center C of the half thrust bearing.
(34)
(35) In
(36) In an embodiment, the recess 84 preferably forms a convex curve toward the back surface also in a cross-sectional view cut along the horizontal direction H of the half thrust bearing. Furthermore, the recess 84 preferably forms a convex curve toward the back surface also in a cross-sectional view in any direction of the half thrust bearing 8. In this context, the cross section indicates a cross section perpendicular to the sliding surface 81.
(37) The recess 84 preferably has a depth D1 of 2 to 50 m, and more preferably of 2 to 25 m. The depth of the recess 84 is defined as a distance between an imaginary plane extending along the sliding surface over the opening of the recess and a deepest part of the smooth surface of the recess. In a case where the opening of the recess 84 has a circular shape, the opening may have a diameter of 0.05 to 5 mm. In a case where the opening of the recess has a shape other than the circular shape, the opening preferably has the diameter of a circle having an area equal to that of the opening (equivalent circle diameter).
(38) The grooves 84G extend from a peripheral edge of the recess 84 and along the center line direction V, when viewed from the sliding surface side of the half thrust bearing. The grooves 84G are allowed to be slightly tilted (up to 3) with respect to the center line direction V.
(39) The grooves 84G preferably have a depth D2 of 0.2 to 3 m. The depth D2 is smaller than the depth D1 of the recess 84. The depth of the groove indicates a depth at a deepest part of the groove from the smooth surface adjacent to the groove viewed in cross-sectional view along a width direction of the groove.
(40) A width W of the grooves 84G (i.e., a width is a length along the horizontal direction H of the groove 84G on the surface 84S of the recess 84, see
(41) Preferably, a depth D2 of the groove 84G, which is a depth from the surface 84S of the recess 84, is made constant over its length or along a direction in which the groove 84G extends, except in circumferential end regions of the recess. Furthermore, the width W of the groove 84G is preferably also made constant over the length (see
(42) The depth D2 and the width W of the groove 84G may be changed along the length of the groove 84G In such a case, the depth of the groove and the width of the groove respectively indicate the maximum depth and the maximum width of the groove 84G, and the maximum values are preferably sized to meet the above described depth and width.
(43) The half thrust bearing 8 of the embodiment may have a sliding layer made of a Cu bearing alloy or an Al bearing alloy on a back-metal layer made of an Fe alloy. However, the half thrust bearing may be constituted only by a Cu bearing alloy or an Al bearing alloy without a back-metal layer. The sliding surface 81 including an inner surface of the recess 84 may have a surface coating or overlay made of one of Bi, Sn and Pb or an alloy thereof, which are softer than the bearing alloy. Alternatively, the surface coating may be made of a resin composition including synthetic resin as a main component. (Even in the case, the surface of the sliding layer is referred to as a sliding surface in this context).
(44) However, the surface of the recess 84 preferably does not have such a surface coating. If the surface 84S of the recess 84 or a surface of the groove 84G has such a soft surface coating, when oil contains many foreign substances, the foreign substances are more likely to be embedded and accumulated. If the foreign substances are embedded and accumulated on the surface 84S of the recess 84 or the surface of the groove 84G, turbulence is more likely to occur in the oil flowing in the recess.
(45) As described above, the half thrust bearing 8 of the present invention has the recesses 84 on the sliding surface, and each recess 84 has the smooth surface 84S and the plurality of grooves 84G Thus, the half thrust bearing is less likely to cause damage (seizure). A reason thereof will be described below.
(46) As described above, during operation of the internal combustion engine, when deflection of the crankshaft causes the crankshaft to vibrate greatly, the surface of the thrust collar 12 of the crankshaft repeats movement to be closer to the sliding surface 81 of the half thrust bearing 8 and movement to be away from the sliding surface 81 of the half thrust bearing 8 while changing an inclination angle with respect to the sliding surface 81 or winding. The surface of the thrust collar 12 comes closest to the outer edge or the inner edge in the radial direction of the sliding surface of the half thrust bearing, in particular, near the circumferential center portion of the half thrust bearing.
(47)
(48) In the sliding surface 81/thrust collar 12 gap, an oil flow following the rotating surface of the thrust collar 12 has been formed. As described above, the oil compressed to have high pressure in the recess 84 mainly becomes the oil flow F1 flowing in the center line direction V of the half thrust bearing 8 in the sliding surface 81/thrust collar 12 gap, and thus the oil flow F1 is strong. Also near the circumferential center portion of the half thrust bearing 8, the oil flow F1 flowing in the center line direction V of the half thrust bearing 8 becomes stronger than the oil flow following the rotating surface of the thrust collar 12, and thus the oil is supplied to the outer edge and the inner edge in the radial direction of the sliding surface of the half thrust bearing 8.
(49) Due to this oil flow, even when the surface of the thrust collar 12 comes closest to the outer edge or the inner edge in the radial direction of the sliding surface 81 of the half thrust bearing 8 near the circumferential center portion of the half thrust bearing, the surface of the thrust collar 12 is less likely to directly come into contact with the outer edge or the inner edge of the sliding surface 81.
(50) In the embodiment, the recesses 84 having the grooves 84G extending in a direction parallel to the center line direction V of the half thrust bearing 8 are located in a region around the circumferential center portion of the half thrust bearing 8 (i.e. in the range of 30 to +30 from the circumferential center C toward the circumferential ends of the half thrust bearing), as well as a region other than the region near the circumferential center portion. This is due to the following reason. That is, as the recess 84 is located closer to the circumferential end face 83, the longitudinal direction of the groove 84G forms a smaller angle with the circumferential direction of the half thrust bearing. Accordingly, the oil flow F1 out from the recess 84 flows in the circumferential direction of the half thrust bearing 8. Thus, following the rotating surface of the thrust collar 12, more oil is more likely to flow toward the circumferential center portion side of the half thrust bearing 8.
(51) Alternative non-limiting embodiments of the present invention will be described below.
Second Embodiment
(52) In an embodiment shown in
(53) The recess 84 may have a curved surface recessed toward the back surface (convex toward the back surface) of the half thrust bearing 8, not only in a cross-sectional view in the center line direction of the half thrust bearing 8 but also in a cross-sectional view in any direction other than the center line direction. The maximum depth D1 from the sliding surface 81 may be the same in the recesses 84.
(54) In the half thrust bearing 8 of the embodiment, each recesses 84 has an elliptical opening with its major axis L1 extending parallel to the center line direction V of the half thrust bearing 8. Accordingly, when the surface of the thrust collar 12 comes closest to a portion of the sliding surface 81 near the circumferential center portion of the half thrust bearing 8, oil in the recess 84 is guided to the groove 84G and the oil is more likely to flow toward the outer edge and the inner edge in the radial direction of the half thrust bearing 8. Thus, the oil is more likely to flow into the sliding surface/thrust collar gap of the half thrust bearing 8 toward the outer edge and the inner edge in the radial direction of the half thrust bearing 8.
Third Embodiment
(55) In an embodiment shown in
(56) As described above, during operation of the internal combustion engine, when deflection of the crankshaft causes the crankshaft to vibrate greatly, the surface of the thrust collar 12 comes closest to the outer edge or the inner edge in the radial direction of the sliding surface 81, in particular, near the circumferential center portion of the half thrust bearing 8, and thus, the surface of the thrust collar 12 is more likely to directly come into contact with the outer edge or the inner edge of the sliding surface 81. Accordingly, the recesses 84 may be formed only in a region of the sliding surface 81 near the circumferential center portion of the half thrust bearing 8 (i.e. a region in the range of 30 to +30 from the circumferential center C toward the circumferential ends of the half thrust bearing) where the surface of the thrust collar 12 is more likely to come into contact with the sliding surface 81.
(57) In a case where the internal combustion engine is configured such that during operation of the internal combustion engine, deflection of the crankshaft causes the crankshaft to vibrate, and the surface of the thrust collar 12 is more likely to come into contact with a portion of the sliding surface 81 near a circumferential end of the half thrust bearing 8, unlike the embodiment, the recesses 84 may be formed only in a region of the sliding surface 81 near the circumferential end face 83 of the half thrust bearing 8.
Fourth Embodiment
(58) An embodiment shown in
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Fifth Embodiment
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(61) As stated above, circular, elliptical, and quadrilateral shapes are explained as the shape of the opening of the recess 84. However, these shapes of the opening do not indicate geometrically precise circular, elliptical, and quadrilateral shapes and they may be substantially circular, elliptical, and quadrilateral. Furthermore, the shape of the opening of the recess 84 is not limited to these shapes and other shapes may be applied.
(62) The half thrust bearing of the present invention has been described with the embodiments. The above description is made to the embodiments where the half thrust bearing of the present invention is applied to a thrust bearing constituted by combining a pair of the half thrust bearings into an annular shape for receiving an axial force of a crankshaft of an internal combustion engine. The half thrust bearing of the present invention is also applicable to a single thrust bearing for receiving an axial force of a crankshaft of an internal combustion engine.
(63) As described above, the half thrust bearing of the present invention may be made of bimetal composed of a back-metal layer and a bearing alloy or may be made of only a bearing alloy with no back-metal layer (also in this case, a surface to come into contact with the thrust collar is referred to as a sliding surface, and a surface opposite to the sliding surface is referred to as a back surface).
(64) The shape of the half thrust bearing of the present invention is not limited to a semi-annular shape having a length forming a circumferential angle of 180 in the circumferential direction, and may be a substantially semi-annular shape having a length forming a circumferential angle of slightly smaller than 180 in the circumferential direction. Furthermore, the half thrust bearing of the present invention may have an oil groove and a thrust relief having different shapes other than the shapes shown in the drawings. Alternatively, the half thrust bearing of the present invention may have no oil grooves or thrust reliefs.
(65) In the embodiments, the sliding surface is parallel to the back surface of the back-metal layer, and the sliding surface has a constant thickness. However, the present invention is not limited thereto. The sliding surface may have a changing thickness, and for example, the thickness may be maximum at the inner edge of the sliding surface in the radial direction of the half thrust bearing and continuously decrease toward the outer edge of the sliding surface in the radial direction. Furthermore, the sliding surface may have a changing thickness in the circumferential direction of the half thrust bearing.
(66) In the embodiments, only the sliding surface 81 includes the recesses 84. However, the present invention is not limited thereto, and a surface of the thrust relief 81b or a surface of the oil groove 81a may also include a recess/recesses.
(67) In order to prevent erroneous assembling, circumferential end faces of the respective half thrust bearings 8 may be configured as inclined end faces 83A butted against each other as shown in