COOLING SYSTEM WITH A HEAT PUMP FUNCTION BASED ON AN EXTENDABLE BASE SYSTEM AND MOTOR VEHICLE WITH A COOLING SYSTEM OF THIS TYPE
20230234421 · 2023-07-27
Assignee
Inventors
Cpc classification
B60H2001/00307
PERFORMING OPERATIONS; TRANSPORTING
F25B40/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/323
PERFORMING OPERATIONS; TRANSPORTING
F25B6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2600/2519
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/32281
PERFORMING OPERATIONS; TRANSPORTING
F25B5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/0411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H2001/00949
PERFORMING OPERATIONS; TRANSPORTING
B60H1/00921
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cooling system with a heat pump function for a motor vehicle is described, includes a base system with a refrigerant compressor. A directly or indirectly working external heat exchanger which is arranged downstream of the refrigerant compressor. A directly or indirectly working first evaporator as part of an air conditioning device for the interior air conditioning of the motor vehicle, arranged down-stream of the external heat exchanger and preceded by a first expansion element. At least one second evaporator as part of a cooling device of an electric drive or storage unit, which evaporator is arranged fluidically parallel to the first evaporator, and which is preceded by a second expansion element. At least one low-pressure side collector arranged downstream of the first and second evaporators, or at least one high-pressure side collector arranged downstream of the external heat exchanger and upstream of the first and second evaporators.
Claims
1-13. (canceled)
14. A cooling system with a heat pump function for a motor vehicle, comprising a base system with a refrigerant compressor; a directly or indirectly working external heat exchanger which is arranged downstream of the refrigerant compressor; a directly or indirectly working first evaporator as part of an air conditioning device for the interior air conditioning of the motor vehicle, which evaporator is arranged downstream of the external heat exchanger and which is preceded by a first expansion element; at least one second evaporator, in particular a chiller, as part of a cooling device of an electric drive or storage unit, which evaporator is arranged fluidically parallel to the first evaporator and which is preceded by a second expansion element; at least one low-pressure side collector arranged downstream of the first and second evaporators, or at least one high-pressure side collector arranged downstream of the external heat exchanger and upstream of the first and second evaporators, wherein the base system forms a primary line and, to achieve the heat pump function, can be fluidically connected to a secondary line which branches off from the base system downstream of the refrigerant compressor and which has a second heat exchanger working as a heat source for direct or indirect air heating, in particular a heating register, which is part of the air conditioning device.
15. The cooling system according to claim 14, wherein a valve arrangement is provided downstream of the refrigerant compressor, which valve arrangement is designed to optionally direct the flow of refrigerant to the primary line or/and to the secondary line.
16. The cooling system according to claim 14, wherein the system has an internal heat exchanger which is preceded by the high-pressure-side collector on the high-pressure side or by the low-pressure-side collector on the low-pressure side.
17. The cooling system according to claim 14, wherein, downstream of the heating register and upstream of the first expansion valve, at least one check valve or a shut-off valve is arranged or/and settable in such a way that refrigerant flow from the secondary branch to the primary branch is optionally enabled and refrigerant flow from the primary branch to the secondary branch is blocked.
18. The cooling system according to claim 14, wherein a low-pressure side branch is arranged downstream of the first evaporator, which branch is connected to a suction section, wherein refrigerant from the primary line or/and the secondary line can be suctioned off through the branch section.
19. The cooling system according to claim 18, wherein a check valve is provided between the first evaporator and the low-pressure side branch, which pre-vents refrigerant from flowing back to the first evaporator.
20. The cooling system according to claim 14, wherein, downstream of the external heat exchanger in the primary line, a check valve is arranged in such a way to prevent a return flow of refrigerant, which is in particular introduced from the secondary line into the primary line, to the external heat exchanger.
21. The cooling system according to claim 14, wherein an expansion valve is provided in the secondary branch downstream of the heating register, wherein the expansion valve is preceding the external heat exchanger.
22. The cooling system according to claim 14, wherein a bypass line which has an expansion element branches off downstream of the high-pressure collector, wherein the bypass line ends between a check valve (R3) and the external heat exchanger, wherein the check valve is arranged between the high-pressure collector and the external heat exchanger.
23. The cooling system according to claim 14, wherein the cooling system is adapted to be operated in a post-heating mode, in which the refrigerant, starting from the refrigerant compressor, flows successively through the following components of the cooling system: heating register in the secondary line and evaporator in the primary line.
24. The cooling system according to claim 14, wherein the cooling system is adapted to be operated in a triangular process in which the refrigerant flows successively through the following components of the cooling system, starting from the refrigerant compressor: heating register in the secondary line, second evaporator in the primary line with standing coolant in the cooling device that is assigned to the second evaporator.
25. The cooling system according to claim 14, wherein the base system is de-signed as a basic module which can be coupled with at least one expansion module which has at least the secondary line and the heating register or/and can be connected to or/and integrated with the same.
26. A motor vehicle, in particular an electrically or partially electrically driven motor vehicle, with a cooling system according to claim 14.
27. The cooling system according to claim 15, wherein the system has an internal heat exchanger which is preceded by the high-pressure-side collector on the high-pressure side or by the low-pressure-side collector on the low-pressure side.
28. The cooling system according to claim 15, wherein, downstream of the heating register and upstream of the first expansion valve, at least one check valve or a shut-off valve is arranged or/and settable in such a way that refrigerant flow from the secondary branch to the primary branch is optionally enabled and refrigerant flow from the primary branch to the secondary branch is blocked.
29. The cooling system according to claim 16, wherein, downstream of the heating register and upstream of the first expansion valve, at least one check valve or a shut-off valve is arranged or/and settable in such a way that refrigerant flow from the secondary branch to the primary branch is optionally enabled and refrigerant flow from the primary branch to the secondary branch is blocked.
30. The cooling system according to claim 15, wherein a low-pressure side branch is arranged downstream of the first evaporator, which branch is connected to a suction section, wherein refrigerant from the primary line or/and the secondary line can be suctioned off through the branch section.
31. The cooling system according to claim 16, wherein a low-pressure side branch is arranged downstream of the first evaporator, which branch is connected to a suction section, wherein refrigerant from the primary line or/and the secondary line can be suctioned off through the branch section.
32. The cooling system according to claim 17, wherein a low-pressure side branch is arranged downstream of the first evaporator, which branch is connected to a suction section, wherein refrigerant from the primary line or/and the secondary line can be suctioned off through the branch section.
33. The cooling system according to claim 15, wherein, downstream of the external heat exchanger in the primary line, a check valve is arranged in such a way to prevent a return flow of refrigerant, which is in particular introduced from the secondary line into the primary line, to the external heat exchanger.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0034] Other details, aspects and advantages of the present invention result from the following description of embodiments with reference to the figures. Wherein:
[0035]
[0036]
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[0041]
[0042]
[0043]
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[0046]
DETAILED DESCRIPTION
[0047]
[0048] The first evaporator 22 is assigned to an air conditioning device 32 for the interior air conditioning of the motor vehicle. The second evaporator 28 is part of a cooling device (not shown) of an electric drive or storage unit of the motor vehicle, in particular the chiller 28 can be used for cooling a battery or/and an electric motor. The cooling device is represented in simplified form in
[0049] The evaporator 22 is shown here by way of example as a front evaporator for a vehicle. The evaporator 22 is also representative of other evaporators possible in a vehicle, such as rear evaporators, which can be arranged fluidically parallel to one another. In other words, the cooling system 10 comprises at least one evaporator 22 (provided for interior air conditioning).
[0050] The cooling system can optionally have an internal heat exchanger 20, which is shown in dashed lines in
[0051] The cooling system 10 shown in
[0052]
[0053] The cooling system 10 further comprises a second heat exchanger acting as a heat source, in particular a heating register 26 (also referred to as a heating condenser or heating gas cooler). A shut-off valve A3 is arranged upstream of the second heat exchanger or heating register 26. A check valve R4 is arranged downstream of the second heat exchanger or heating register 26. The second heat exchanger or the heating register 26 is part of the air conditioning device 32. The second heat exchanger is addressed or referred to in simplified terms as a heating register below, without this representing a restriction to the effect that another component that serves as a heat source can be used as the second heat exchanger.
[0054] As already mentioned above, the chiller 28 can be used to cool an electrical component of the vehicle, for example. In the embodiment shown here, however, it can also be used to implement a water heat pump function using the waste heat from at least one electrical component.
[0055] A check valve R3 is provided between the branch Ab4 and the external heat exchanger 18. The check valve R3 prevents refrigerant flowing in from the secondary line 16 at the branch Ab4 from reaching the external heat exchanger 18, such that it always routed in the direction of the first evaporator 22 and/or second evaporator 28.
[0056] A connecting line 13 in which a shut-off valve A5 is arranged is located between the secondary line 16 and the low-pressure side of the primary line 14. The connecting line extends between branches Ab2 and Ab5. Furthermore, a check valve R2 is provided in the connecting line 13. The connecting line is used in particular to remove or suction off refrigerant from the secondary line 16, which is closed by means of the shut-off valve A3, if there is a lack of refrigerant in the primary line in AC operation.
[0057] By opening or closing the two shut-off valves A3 and A4, the refrigerant conveyed by the refrigerant compressor 12 can be routed either into the primary line 14 or the secondary line 16. For example, if the refrigerant flow is routed to the secondary line 16 with the shut-off valve A4 closed (shut-off valve A3 open), the compressed and hot refrigerant flows to the heating register 26. The heating register 26 then serves as a heat source, where air for the interior ventilation of the vehicle can be heated directly or indirectly. When the shut-off valve A3 is open, the shut-off valve A5 in the connecting line 13 is closed. In such an interconnec-tion, in which the refrigerant is first routed via the secondary line 16 and the heating register 26 before it flows back into the primary line at Ab4, refrigerant can be removed or suctioned off as required from the connecting section 14.1, which is extends between the shut-off valve A4 and the check valve A3 and has the external heat exchanger 18, if a lack of refrigerant should occur in the heating mode.
[0058] The cooling system shown in
[0059] The cooling system with heat pump function shown in
[0060] If there is no air flow at the chiller 28, a triangular process is possible via the same, wherein the refrigerant flows from the second heat exchanger (heating register) 26 via the expansion element AE1, the chiller 28, and via the branch point Ab2 to the refrigerant compressor 12.
[0061] If there is no air flow at the external heat exchanger 18, a triangular process is also possible via the same, wherein the refrigerant flows from the second heat exchanger (heating register) 26 via the expansion element AE3, the external heat exchanger 18, and the open shut-off valve A2 to the refrigerant compressor 12.
[0062]
[0063] For this purpose, the secondary branch is extended downstream of the heating register 26 and has an expansion valve AE4, which is connected upstream of the external heat exchanger 18. A shut-off valve A1 is provided between the branch Ab4 and the branch Ab1. In this enhanced embodiment of the cooling system 10 with a heat pump function in comparison to
[0064]
[0065]
[0066]
[0067] The cooling systems 10 described above with the low-pressure collector 24, in particular those in
[0068]
[0069] The evaporator 22 is shown here by way of example as a front evaporator for a vehicle. The evaporator 22 is also representative of other evaporators possible in a vehicle, such as rear evaporators, which can be arranged fluidically parallel to one another. In other words, the cooling system 10 comprises at least one evaporator 22 (provided for interior air conditioning).
[0070] The cooling system 10 shown in
[0071]
[0072] The cooling system 10 further comprises a heating register 26 (also referred to as heating condenser). A shut-off valve A3 is arranged upstream of the heating register 26. A check valve R4 is arranged downstream of the heating register 26. The heating register 26 is part of the air conditioning device 32.
[0073] As already mentioned above, the chiller 28 can be used to cool an electrical component of the vehicle, for example. In the embodiment shown here, however, it can also be used to implement a water heat pump function using the waste heat from at least one electrical component.
[0074] A check valve R3 is provided between the branch Ab4 and the external heat exchanger 18. The check valve R3 prevents refrigerant flowing in from the secondary line 16 at the branch Ab4 from reaching the external heat exchanger 18, such that it always routed in the direction of the first evaporator 22 and/or second evaporator 28.
[0075] A connecting line 13 in which a shut-off valve A5 is arranged is located between the secondary line 16 and the low-pressure side of the primary line 14. The connecting line extends between branches Ab5 and Ab9. Furthermore, a check valve R2 is provided in the connecting line 13. The connecting line is used in particular to remove or suction off refrigerant from the secondary line 16, which is closed by means of the shut-off valve A3, if there is a lack of refrigerant in the primary line in AC operation.
[0076] By opening or closing the two shut-off valves A3 and A4, the refrigerant conveyed by the refrigerant compressor 12 can be routed either into the primary line 14 or the secondary line 16. For example, if the refrigerant flow is routed to the secondary line 16 with the shut-off valve A4 closed (shut-off valve A3 open), the compressed and hot refrigerant flows to the heating register 26. The heating register 26 then serves as a heat source, where air for the interior ventilation of the vehicle can be heated directly or indirectly. When the shut-off valve A3 is open, the shut-off valve A5 in the connecting line 13 is closed. In such an interconnec-tion, in which the refrigerant is first routed via the secondary line 16 and the heating register 26 before it flows back into the primary line at Ab4, refrigerant can be removed or suctioned off as required from the connecting section 14.1, which extends between the shut-off valve A4 and the check valve A3 and has the external heat exchanger 18, if a lack of refrigerant should occur in the heating mode.
[0077] The cooling system shown in
[0078] The cooling system with heat pump function shown in
[0079]
[0080] For this purpose, the secondary branch is extended downstream of the heating register 26 and has an expansion valve AE4, which is preceding the external heat exchanger 18. A shut-off valve A1 is provided between the branch Ab10 and a branch Ab4. In this enhanced embodiment of the cooling system 10 with a heat pump function in comparison to
[0081]
[0082]
[0083] With regard to the cooling systems 10 of
[0084] The cooling systems 10 described above with the high-pressure collector 25, in particular those in
[0085] Another functional, but not further illustrated embodiment of the systems with the option of parallel operation of air and water heat pumps can be provided by modifications in the way the valves work or by adding valves:
[0086] An expansion element AE7 downstream of the evaporator 22 (illustrated by dashed lines in
[0087] The modification of the shut-off valve A2, which is arranged adjacent to the heat exchanger 18, into an expansion element AE8 (illustrated by dashed lines in
[0088] Pressure in the chiller 28 is greater than the pressure in the heat exchanger 18;
[0089] Pressure in the chiller 28 is lower than the pressure in the heat exchanger 28;
[0090] Pressure in the chiller 28 is equal to the pressure in the heat exchanger 18.
[0091] It is generally pointed out that all figures show multiple sensors, which are usually labeled pTX (X=1 . . . n). The pTX sensors are used to record the pressure or/and temperature of the refrigerant. It is pointed out that the number of sensors pTX (X=1 . . . n) and their arrangement in all figures is only shown as an example. A cooling system 10 according to