ATMOSPHERIC WATER GENERATOR
20230235540 · 2023-07-27
Inventors
Cpc classification
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D5/0084
PERFORMING OPERATIONS; TRANSPORTING
C02F9/20
CHEMISTRY; METALLURGY
B01D5/009
PERFORMING OPERATIONS; TRANSPORTING
B01D5/0039
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
This invention relates, generally, to the collection of water. More specifically, the invention relates to an atmospheric water generator, to a condensation arrangement for an atmospheric water generator, and to a process for extracting water from air. The generator disclosed herein comprises a coolant chilling unit, a condensation arrangement, and a water holding and/or filtration arrangement which cooperate to extract water from air and store and/or filter the same for use.
Claims
1. An atmospheric water generator which comprises: a coolant chilling unit which includes a vapour-compression system and a coolant container, wherein an evaporator of the vapour-compression system is positioned in or in proximity to the coolant container such that a coolant in the coolant container is operatively cooled by means of heat exchange between the coolant and a refrigerant circulating through the vapour-compression system; a condensation arrangement which is in fluid communication with the coolant container, the condensation arrangement defining a condensation chamber which houses at least one condensation surface, wherein the at least one condensation surface is operatively cooled by the coolant, thereby to extract water from air in the condensation chamber by means of condensation on the condensation surface; and a water holding and/or filtration arrangement which is in fluid communication with the condensation chamber, the water holding and/or filtration arrangement being configured to receive the extracted water from the condensation chamber and to hold and/or filter the extracted water.
2. An atmospheric water generator as claimed in claim 1, wherein the evaporator is located inside of the coolant container; and wherein the coolant container is sealed.
3. (canceled)
4. An atmospheric water generator as claimed in claim 1, wherein the evaporator is an evaporator array.
5. An atmospheric water generator as claimed in claim 1, wherein the coolant is a liquid substance.
6. (canceled)
7. An atmospheric water generator as claimed in claim 1, wherein the atmospheric water generator further comprises a pump for circulating the coolant in a loop through the coolant container, where it is cooled, through the condensation arrangement, where it becomes warmer as a result of heat exchange with the air, and back through the coolant container for re-cooling.
8. An atmospheric water generator as claimed in claim 1, wherein the at least one condensation surface is defined by at least one condensation plate.
9. An atmospheric water generator as claimed in claim 8, wherein the condensation plate is substantially disc-shaped.
10. An atmospheric water generator as claimed in claim 8, wherein the condensation plate defines an internal flow path through which the coolant operatively flows to cool the condensation surface(s).
11. An atmospheric water generator as claimed in claim 8, wherein the at least one condensation surface is provided with surface roughness, texturing and/or deformations.
12. An atmospheric water generator as claimed in claim 11, wherein the condensation surface is engraved with pit formations.
13. An atmospheric water generator as claimed claim 8, wherein the condensation chamber houses a condensation plate assembly which includes a plurality of vertically spaced apart condensation plates.
14. An atmospheric water generator as claimed in claim 13, wherein the condensation arrangement further comprises a discharge manifold and a suction manifold, wherein the discharge manifold comprises a primary single pipe structure, in fluid communication with the coolant container, which is configured to receive the coolant from the coolant container and which defines multiple branches of secondary pipelines configured to distribute the coolant into the respective condensation plates.
15-16. (canceled)
17. An atmospheric water generator as claimed in claim 1, wherein the condensation arrangement further comprises at least one fan for producing air flow in the condensation chamber, wherein the at least one fan is configured to produce air flow in a direction substantially parallel to the at least one condensation surface.
18. (canceled)
19. An atmospheric water generator as claimed in claim 1, wherein the condensation chamber is defined by an enclosure.
20. An atmospheric water generator as claimed in claim 19, wherein the enclosure comprises at least one vent which is positioned so as operatively to increase internal static pressure in the condensation chamber.
21-23. (canceled)
24. An atmospheric water generator as claimed in claim 1, wherein the condensation arrangement further comprises at least one wiper arm which is configured to sweep or be dragged across the at least one condensation surface at predetermined intervals, thereby facilitating collection of condensation from the condensation surface.
25. An atmospheric water generator as claimed in claim 24, wherein the condensation arrangement further comprises a rotatable shaft which is configured to rotate the at least one wiper arm about or along the condensation surface.
26-31. (canceled)
32. An atmospheric water generator as claimed in claim 24, wherein the wiper arm is configured to sweep or be dragged across the at least one condensation surface at predetermined time intervals to allow water droplets to condense on the at least one condensation surface.
33. An atmospheric water generator as claimed in claim 33, wherein the predetermined time intervals are based on a five parameter logistic (5PL) asymmetrical sigmoidal model.
34. A process for extracting water from air, the process comprising: cooling a coolant by means of heat exchange between the coolant and a refrigerant circulating through a vapour-compression system; and using the coolant to cool at least one condensation surface housed in a condensation chamber external to the vapour-compression system, thereby to extract water from air in the condensation chamber by means of condensation on the condensation surface.
35-42. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION WITH REFERENCE TO THE DRAWINGS
[0056] The following description of the invention is provided as an enabling teaching of the invention. Those skilled in the relevant art will recognise that many changes can be made to the embodiment described, while still attaining the beneficial results of the present invention. It will also be apparent that some of the desired benefits of the present invention can be attained by selecting some of the features of the present invention without utilising other features. Accordingly, those skilled in the art will recognise that modifications and adaptations to the present invention are possible, and may even be desirable in certain circumstances, and are a part of the present invention. Thus, the following description is provided as illustrative of the principles of the present invention and not a limitation thereof.
[0057] It will be appreciated that the phrase “for example,” “such as”, and variants thereof describe non-limiting embodiments of the presently disclosed subject matter.
[0058] Reference in the specification to “one example embodiment”, “another example embodiment”, “some example embodiment”, or variants thereof means that a particular feature, structure or characteristic described in connection with the embodiment(s) is included in at least one embodiment of the presently disclosed subject matter. Thus, the use of the phrase “one example embodiment”, “another example embodiment”, “some example embodiments”, or variants thereof does not necessarily refer to the same embodiment(s).
[0059] Unless otherwise stated, some features of the subject matter described herein, which are, described in the context of separate embodiments for purposes of clarity, may also be provided in combination in a single embodiment. Similarly, various features of the subject matter disclosed herein which are described in the context of a single embodiment may also be provided separately or in any suitable sub-combination.
[0060]
[0061] In this example embodiment, the generator 100 is configured to cool a liquid coolant substance by way of a vapour-compression refrigeration process in the coolant chilling unit 101, to use the coolant to facilitate condensation of water from air in the condensation arrangement 133, and to store and filter the water formed in the condensation arrangement 133 in the holding and filtration arrangement 155. Furthermore, the generator 100 is configured to pump the coolant through the extracted water to cool it down for consumption purposes.
[0062] The coolant chilling unit 101 includes the basic parts associated with a vapour-compression system: a condenser array 102 served by an external fan 104, a compressor 106, an evaporator array 108 and an expansion valve 110. In use, a refrigerant “R” is circulated in a closed loop, particularly a closed refrigerant loop or circuit, through the components 102, 106, 108 and 110, as will be well understood by those of ordinary skill in the art.
[0063] In this example embodiment, the evaporator array 108 of the vapour-compression system is contained in a sealed coolant container, or coolant tank 112, which forms part of the coolant chilling unit 101.
[0064] The coolant tank 112 contains a liquid coolant “C” which is circulated through a closed coolant loop or circuit in the form of a closed pipeline system which is separate from the refrigerant loop or circuit or the vapour-compression system, as will be described in detail below. In this example, a propylene glycol-water solution of concentration 25% is used as the coolant. It will be understood that the concentration of the propylene glycol-water solution may be dependent on the set temperature and may thus change in other example embodiments. Other suitable coolants may be employed in alternative embodiments of the invention.
[0065] A temperature sensor 114 is coupled to the coolant tank 112. The temperature sensor 114 provides feedback to the microprocessor 184. In this example, the temperature in the coolant tank 112 is intended to remain between 0° C. and 5° C. or at a predefined set-point within this range. In some example embodiments, the temperature may be set below 0° C. The lower temperature of the coolant C may be to mitigate heat loss in the system.
[0066] In basic terms, the compressor 106 is configured to increase the pressure and temperature of the refrigerant R such that it becomes a superheated vapour. The condenser array 102 acts as a heat exchanger which, with the aid of external cooling provided by the fan 104, cools the refrigerant R to a saturated/subcooled liquid. The expansion valve 110 is configured such that, when the liquid refrigerant R passes through it, the refrigerant R undergoes a decrease in pressure that changes the phase state of the refrigerant R from liquid to vapour (or a liquid/vapour mixture). The evaporator array 108 operatively acts as a heat exchanger between the coolant C in the coolant tank 112 and the refrigerant R circulating through the vapour-compression system. Heat from the coolant C is transferred to the refrigerant R at the evaporator array 108, cooling/chilling the coolant C and turning the refrigerant R into a lower pressure vapour (than prior to entering the evaporator array 108). From the evaporator array 108, the vapour refrigerant R travels to the compressor 106 and the above process repeats itself.
[0067] It should be noted that the refrigerant “R” and the coolant “C” are physically separated from each other at all times during the process, each circulating in a separate, closed loop/system, such that the refrigerant R and coolant C never physically mix.
[0068] As alluded to above, the coolant C which is chilled by the coolant chilling unit 101 is used as the primary cooling means in the condensation arrangement 133 for the formation of liquid water out of air. A centrifugal pump 128 is provided for delivering chilled coolant from the coolant tank 112 to the condensation arrangement 133 and to ensure that it is circulated back to the coolant tank 112 once it has passed through the condensation arrangement 133 (to be re-cooled).
[0069] The condensation arrangement 133 includes a discharge manifold, a condensation chamber 140 and a suction manifold. The discharge manifold includes primary single pipe structure 134 that receives the coolant C from the coolant tank 112 and defines multiple branches 136 of secondary pipelines that distribute the coolant C into individual condensation plates 208 (see
[0070] The Inventor has found that it may be advantageous to pump the coolant at specific non-dimensional velocities through the primary/single pipes and the multiple branched pipelines, respectively. Specifically, the Inventor has found that a Reynolds number ranging from about 6000 to 9000 may be considered for the single pipes while a Reynolds number ranging from about 2000 to 4000 may be considered for the branched pipelines.
[0071] It will be appreciated that the coolant C is pumped with a specified velocity considering a Reynolds number of laminar flow. In other words, the Reynolds number is in the Laminar range. In this way, the coolant C is distributed into individual pipelines which will flow to the condensation chamber 140 with a specified velocity considering a Reynolds number range between transition—turbulent.
[0072] The condensation arrangement 133 further includes a plurality of fans 148, 150, 152 for producing or providing air flow in the condensation chamber 140 and an electrostatic filter 154 which is provided as a mechanical, first phase filter attached or attachable to inlets of the fans 148, 150, 152 to aid in the removal of airborne particles.
[0073] Additionally, the condensation arrangement 133 includes a geared motor 144 mounted to an enclosure 141 of the condensation chamber 140 (described in greater detail below).
[0074] The purpose of the condensation chamber 140 is the extraction of liquid water out of the air which is operatively urged into the chamber 140 by the fans 148, 150, 152. The structure and functioning of the condensation chamber 140 and other components of the condensation arrangement 133 will now be described with reference to
[0075] As shown in
[0076] The fans 148, 150, 152 are externally attached to a rear of the enclosure 141 and the motor 144 is externally mounted to the top 201 of the enclosure 141. The electrostatic filter (not shown in
[0077] The fans 148, 150, 152 are mounted in a vertically spaced apart manner and are configured to produce a specific rate of air flow in the chamber 140, which can be selected based on factors such as atmospheric humidity and temperature and/or rate or volume of condensation required.
[0078] The enclosure 141 defining the condensation chamber 140 is further provided with outlet vents 145 positioned at the top 201 of the enclosure 141, on opposite sides of the motor 144. The vents 145 are specifically positioned so as to increase the internal static pressure produced by the fans 148, 150, 152 during operation of the generator 100.
[0079] The enclosure 141 is provided with a circular opening 202 in its bottom 204, which is in fluid communication with the chamber 140, and via which water “W” extracted from the air inside the chamber 140 operatively egresses the chamber 140 and travels to the holding and filtration arrangement 155.
[0080] The chamber 140 (i.e. the space inside the enclosure 141) contains a condensation plate assembly 206, which is illustrated in
[0081] It should be noted that the radius and number of plates 208 used in a condensation plate assembly 206 according to the invention may vary, depending on the amount/rate of water to be produced.
[0082] The plates 208 are spaced apart by vertical interlocking screw arrangements 212 which are provided in a circumferentially spaced apart manner about edges of the assembly 206. Each individual screw arrangement 212 includes an externally threaded solid shaft 214 and a complemental internally threaded hollow shaft 216, as is best shown in
[0083] Turning in particular to
[0084] In this example, the layers 222, 224 have each been milled with a continuous groove 232, 234 in one major surface thereof (see
[0085] The other major surface of each layer 222, 224 is substantially smooth (but for the texturing which is referred to below). In other words, the top and bottom surfaces of the plate 208 are not grooved as shown in
[0086] Each plate 208 further defines a series of circumferentially spaced apart flanges 226 with holes therein for receiving the interlocking screw arrangements 212 referred to above.
[0087] The inlet 235 and outlet 237 described above are respectively defined at adjacent connecting flanges 228 which provide for the connection of transition connectors 210 to the plate 208. Two transition connectors 210 are connected to each plate 208, as shown in
[0088] As shown in
[0089] In order to produce each plate 208, the layers 222, 224 may be fused together by means of diffusion bonding at a high temperature and pressure, thus forming a single plate with substantially the same mechanical properties.
[0090] The substantially smooth top and bottom surfaces (i.e. the condensation surfaces) of each plate 208 may be engraved with pits in a specific orientation or distribution to facilitate nucleation points for condensation. The Inventor has found that droplet nucleation may be improved when employing surface roughness/texture/deformations on the outer surfaces of the plates 208. Differently stated, the outer surfaces of the plates 208 may be non-smooth thereby to facilitate improved condensation.
[0091] The condensation plate assembly 206 further includes a plurality of wiper arms 218 for facilitating collection of condensation from the surfaces of the plates 208, in use. More specifically, a wiper arm 218 is provided on top of and extends parallel to each plate 208 such that each wiper arm 218 abuts an outer surface of the relevant plate 208, as is shown in
[0092] The wiper arms 218 have a length substantially equal to a radius of the plates 208 and are connected to a central, hollow, rotatable shaft 220 which fits into and extends through the central openings 230 of the plates 208 in the assembly 206. The shaft 220 is rotatably coupled to the motor 144.
[0093] In this example, the diameter of the shaft 220 is less than the diameter of the opening 230. This allows pairs of adjacent wiper arms 218 to be connected to each other on opposite sides of a plate 208, e.g. by a rigid polymer structure extending through the opening 230 (through the gap between the shaft 220 and inner edges of the plate 208).
[0094] In use, the shaft 220 is rotated by the motor 144, e.g. via a transmission coupling and bearing, which in turn causes rotation of the wiper arms 218 about a longitudinal axis of the assembly 206. The wiper arms 218 are configured such that they sweep across the outer surfaces of the plates 206 while rotating.
[0095] During operation of the generator 100, the coolant “C”, which has been cooled at the coolant chilling unit 101, travels through the discharge manifold and into the spiral grooves, or internal flow paths, of individual plates 208 of the condensation plate assembly 206. The coolant C cools the plates 208 approximately to the temperature of the coolant C. The process is configured such that this temperature is below the dew point temperature of condensation. At the same time, the fans 148, 150, 152 draw/urge air (via the electrostatic filter 154) across the outer surfaces of the plates 208. The direction of airflow is preferably substantially parallel to the surfaces of the plates 208.
[0096] Moisture in the air in the chamber 140 will then be converted to a liquid water state as a result of a temperature drop. In other words, the kinetic energy associated with water molecules in the air will be lowered to precipitate a phase change from gas to liquid, causing condensation to occur and water “W” to form externally on the outer surfaces plates 208. The outer surfaces of the plates 208 thus act as “condensation surfaces” on which water droplets are formed.
[0097] To increase the pressure within the chamber 140, the chamber's outlets/vents may be configured to restrict air from leaving the chamber 140 such that the volumetric flow rate entering the chamber 140 is greater than the volumetric flow rate leaving the chamber 140. In use, the wiper arms 218 are dragged across substantially the entire outer surface area of each plate 208 as a result of rotation of the shaft 220. The rotational rate of the shaft 220 may be selected/adjusted based on factors such as the volumetric growth rate to a predetermined critical radius of the condensation occurring on the surfaces of the plates 208. The wiper arms 218 distribute collected condensation along the lengths of the arms 218, from an inner area of each plate 208 to its outer edge, from where the water falls to a collecting funnel (not shown) near the bottom 204 of the enclosure 141.
[0098] As a result of heat exchange occurring inside the chamber 140, the coolant egressing the chamber 140 will have a higher temperature than the coolant entering the chamber 140. The higher temperature coolant leaving each plate 208 flows through the suction manifold and is then returned to the cooling tank 112 for re-cooling, after which it can again be circulated to the plates 208, thus forming a closed loop system.
[0099] The water formed in the chamber 140 is gravity fed to the holding and filtration arrangement 155, which makes use of several techniques to remove solids and/or contaminants from the water harvested in the condensation chamber 140. A flow control valve (not shown) may be positioned at the bottom 204 of the chamber 140 for controlling the flow of water into the holding and filtration arrangement 155.
[0100] Referring again to
[0101] In this example embodiment, the water “W” is first fed through the activated carbon filter 158. The filter 158 consists of granular carbon that is highly porous and provides a first stage of physical filtration. Once the water has travelled through the filter 158, it goes into the temporary holding tank 162. The ozone generator 164 produces O.sup.3 which is introduced into the tank 162 for sterilisation purposes.
[0102] The water collects to a set level in the tank 162, after which it is pumped through the secondary filter arrangement 170 by the pump 166. The secondary filter arrangement 170 may consist of components such as a reverse osmosis membrane, fine granulated activated carbon filter, mineral filter and ultra-violet disinfection device (e.g. ultra-violet light tube(s)). The filter arrangement 170 may also include an advanced oxidation process (AOP) machine.
[0103] A reverse osmosis filter is intended to provide physical filtration by way of a membrane. Water is essentially forced through the membrane to draw out small pollutants. A fine granulated activated carbon filter is similar to the filter 158, but the granular carbon is much finer. Mineral filtration may involve adding salt-based mineral deposits to the water, e.g. to compensate for the removal of salts as a result of other filtration techniques. An AOP machine uses a combination of O.sup.3 and ultra-violet radiation to form a chemical reaction of the O.sup.3 to short-lived hydroxyl radicals. These radicals may interact with the water in a tube before or after other filtration.
[0104] The water is then stored in the consumption holding tank 176. Potable water can be obtained from the tank 176, e.g. for human consumption.
[0105] In this example, the holding tank 176 is provided with a coolant coil arrangement 178 for cooling the water therein using the same coolant “C” referred to above. As shown in
[0106] In addition to the above, the holding and filtration arrangement 155 may include a return pump 167 and a return pipeline for returning water from the holding tank 176 to the holding tank 162 for re-filtration, as shown in
[0107] Check valves are provided in appropriate positions to prevent backward flow in the generator 100. Specifically, in the example embodiment of
[0112] The generator 100 is provided with several switches, or sensors, all of which are configured to provide feedback to the microprocessor 184. Flow switches 122 and 124 are provided at the two outlets of the coolant tank 112, i.e. the outlet to the condensation arrangement 133 and the outlet to the tank 176. A further flow switch 156 is located near the electrostatic filter 154. A first pressure switch 132 is provided along the coolant pipe before the condensation arrangement 133 and a second pressure switch 168 is provided along the water pipe before the filter arrangement 170. A first level switch 160 monitors the water level in the tank 162 and a second level switch 174 monitors the water level in the tank 176.
[0113] The microprocessor 184 also receives an indication of the atmospheric humidity via a humidity sensor 186 coupled thereto, and an indication of the ambient temperature via a temperature sensor 188 coupled thereto.
[0114] As an example, in use, the generator 100 may be controlled/operated in the following manner, using the components described with reference to
[0152] II) Else, no action is taken. [0153] Q) Override of supply of water function: [0154] I) If “override” function activates, then flow to consumption tank 176 is closed, water flows through external tap and the pump 120 is switched off.
[0155] It will be understood that the components of the generator 100 can be powered by any suitable power source, e.g. a mains power supply may supply power to the fans 104, 148, 150, 152, the electrostatic filter 154, the motor 144, the compressor 106, the pumps 120, 128, 166 and the ozone generator 164, and/or to other components requiring electrical power.
[0156] Referring to
[0157] Embodiments of the present invention provide an atmospheric water generator, a condensation arrangement for an atmospheric water generator and a process for extracting liquid water from air.
[0158] The atmospheric water generator as described herein may be capable of supplementing potable water resources, especially by providing it as a self-contained unit for use in areas suffering from water scarcity.
[0159] The Inventor understands that around 13×10.sup.12 m.sup.3 of water vapour is present within the Earth's atmosphere at any given moment. The generator described herein can utilise this resource to extract water from humid air and to process the extracted water into a potable state.