Automatic Torque Transmission with Gear Pump Brake
20200208724 ยท 2020-07-02
Inventors
Cpc classification
F16H48/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D57/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/346
PERFORMING OPERATIONS; TRANSPORTING
F16D57/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/721
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/3465
PERFORMING OPERATIONS; TRANSPORTING
F16H48/05
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2702/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H48/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D48/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An automatic torque transmission with one or more stages, where each stage has a number of available gear ratios. There is a planetary gear train comprising a planet gear on a planet gear carrier, a sun gear, and a ring gear, wherein an input to the planetary gear train is through the planet gear carrier, and wherein the planet gear is configured to drive the sun gear at higher speed and lower torque, and the ring gear at lower speed and higher torque. There is a first differential gear train having a first input side, a second input side, and an output, wherein the sun gear is coupled to the first input side of the first differential gear train and the ring gear is coupled to the second input side of the first differential gear train, thereby combining two inputs into a single output. A brake clutch is configured to be selectively coupled to the ring gear, to provide selective braking of the ring gear so as to selectively transfer drive from the ring gear to the sun gear. A one-way clutch is configured to be selectively engaged or disengaged from the sun gear, to selectively prevent rotation of the sun gear in one direction. The output of the differential gear train is coupled to either another stage of the transmission or to an output differential gear train. The output differential gear train is configured to be locked for forward drive or coupled to a housing for reverse drive. With the one-way clutch disengaged the sun gear will freewheel by rotating in reverse, with no output.
Claims
1. An automatic torque transmission, comprising: at least one stage, each stage defining a plurality of available gear ratios and comprising: a planetary gear train comprising a planet gear mounted on a planet gear carrier, a sun gear, and a ring gear, wherein an input to the planetary gear train is through the planet gear carrier, and wherein the planet gear is configured to drive the sun gear at higher speed and lower torque and the ring gear at lower speed and higher torque; a first differential gear train having a first input side, a second input side, and an output, wherein the sun gear is coupled to the first input side of the first differential gear train and the ring gear is coupled to the second input side of the first differential gear train, thereby combining two inputs into a single output; a brake clutch that is configured to be selectively coupled to the ring gear, to provide selective braking of the ring gear so as to selectively transfer drive from the ring gear to the sun gear; a one-way clutch that is configured to be selectively engaged or disengaged from the sun gear, to selectively prevent rotation of the sun gear in one direction; and a transmission housing; and a gear-pump brake that is configured to slow down and stop a gear; wherein the output of the first differential gear train is coupled to either another stage of the transmission or to an output differential gear train, wherein the output differential gear train is configured to be locked for forward drive or coupled to the housing for reverse drive, and wherein with the one-way clutch disengaged the sun gear will freewheel by rotating in reverse, with no output.
2. The automatic torque transmission of claim 1, comprising a plurality of sequentially connected stages, each stage defining a plurality of available gear ratios.
3. The automatic torque transmission of claim 2, wherein each sequentially connected stage doubles the number of available gear ratios of a previous stage.
4. The automatic torque transmission of claim 1, wherein an output from the transmission comprises at least one of: a gear pump that is configured to provide a variable pressure output; and a sensor that is configured to provide a signal that can be used for automatic control of gear changes.
5. The automatic torque transmission of claim 1, wherein the brake clutch and the one-way clutch are both configured to be set to neutral, and wherein when the brake clutch and one-way clutches are both set to neutral the ring gear and the sun gear will both freewheel and cause the transmission to provide no output drive.
6. The automatic torque transmission of claim 1, wherein with the one-way clutch engaged to the sun gear and the brake not applied to the ring gear, the ring gear will dominate the drive at higher torque and low speed.
7. The automatic torque transmission of claim 1, wherein with the one-way clutch engaged to the sun gear and the and the brake applied to the ring gear, the ring gear will slow down and allow the sun gear to dominate the drive, to accomplish a stepless gear change.
8. The automatic torque transmission of claim 1, wherein an output from the transmission operates at different speeds, and wherein an equal number of forward and reverse speeds are produced by the transmission.
9. The automatic torque transmission of claim 1, further comprising a speed sensor coupled to a transmission output.
10. The automatic torque transmission of claim 9, wherein the speed sensor is configured to provide an output pressure that is proportional to a transmission output speed.
11. The automatic torque transmission of claim 10, wherein the speed sensor output pressure is used for control of the brake clutch on the ring gear, to accomplish automatic gear changes.
12. The automatic torque transmission of claim 9, wherein the speed sensor is configured to generate control pressure.
13. The automatic torque transmission of claim 9, wherein the speed sensor comprises a gear pump.
14. The automatic torque transmission of claim 1, wherein the brake clutch comprises a gear pump.
15. The automatic torque transmission of claim 1, wherein the gear-pump brake is configured to slow down and stop the ring gear.
16. An automatic torque transmission, comprising: at least first, second, and third sequentially connected stages, each stage defining a plurality of available gear ratios and comprising a planetary gear train comprising a planet gear mounted on a planet gear carrier, a sun gear, and a ring gear, wherein an input to the planetary gear train is through the planet gear carrier, and wherein the planet gear is configured to drive the sun gear at higher speed and lower torque and the ring gear at lower speed and higher torque, a first differential gear train having a first input side, a second input side, and an output, wherein the sun gear is coupled to the first input side of the first differential gear train and the ring gear is coupled to the second input side of the first differential gear train, thereby combining two inputs into a single output, a brake clutch that is configured to be selectively coupled to the ring gear, to provide selective braking of the ring gear so as to selectively transfer drive from the ring gear to the sun gear, a one-way clutch that is configured to be selectively engaged or disengaged from the sun gear, to selectively prevent rotation of the sun gear in one direction, and a gear-pump brake that is configured to slow down and stop the ring gear, a transmission housing; and wherein the output of the first stage is coupled to a second stage of the transmission, and the output of the last stage is coupled to an output differential gear train, wherein the output differential gear train is configured to be locked for forward drive or coupled to the housing for reverse drive, and wherein with the one-way clutch disengaged the sun gear will freewheel by rotating in reverse, with no output; wherein the brake clutch and the one-way clutch are both configured to be set to neutral, and wherein when the brake clutch and one-way clutches are both set to neutral the ring gear and the sun gear will both freewheel and cause the transmission to provide no output drive; wherein with the one-way clutch engaged to the sun gear and the brake not applied to the ring gear, the ring gear will dominate the drive at higher torque and low speed and wherein with the one-way clutch engaged to the sun gear and the and the brake applied to the ring gear, the ring gear will slow down and allow the sun gear to dominate the drive, to accomplish a stepless gear change; and wherein an output from the transmission operates at different speeds, and wherein an equal number of forward and reverse speeds are produced by the transmission.
17. The automatic torque transmission of claim 16, wherein the last stage further comprises a differential gear set with manual control, to provide reverse drive.
18. The automatic torque transmission of claim 16, further comprising a control system comprising a fluid pressure pump with a manual override valve, to inhibit unintended starts.
19. A gear pump brake, comprising: two gears that are intermeshed so as to move together; a fluid in a volume where the gears are intermeshed; and a close-fitting shoe that overlaps the volume where the gears are intermeshed, wherein the show is configured to be moved from an open position where the gears move freely to a clamped position where the gears are clamped or difficult to move.
20. The gear pump brake of claim 19, used to change gears in an automatic transmission or used to apply braking to a rotating object.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION
[0036]
[0037] The range of input revolutions and output revolutions of the planetary gear train of
[0038]
TABLE-US-00001 TABLE 1 Input Resulting Output Input through 41. Output through 42, equal to: input 41 in Output 46 locked. reverse. Input through 42. Output through 41, equal to: input 42 in Output 46 locked. reverse. Input through 41 and 42 Output through 46, equal to: (input 41 + input 42) 2 Input through 41. Output through 46 equal to: input 41 2 Input 42 locked. Input through 42. Output through 46 equal to: input 42 2 Input 41 locked.
[0039]
TABLE-US-00002 TABLE 2 Input rotations Output rotation (from output 46) Ring gear 1 + sun gear 1 0 Ring gear 1 + sun gear 0 Ring gear 1 + sun gear 1 1 Ring gear 0 + sun gear 4 2
[0040]
[0041]
[0042]
[0043] The transmission 100 shown in
[0044] In transmission 100 the drive comes into a first planetary gear train 120 through the planet gear carrier 101. The planet gear 104 distributes drive to ring gear 102 and sun gear 103. Ring gear 102 drives differential bevel gear 105, and sun gear 103 drives opposed differential bevel gear 106 of first differential gear train 121. Ring gear 102 having higher torque will drive bevel gear 105. With any resistance from differential gear train output 110, bevel gear 107 will drive bevel gear 106, which is connected to the sun gear 103, in reverse direction. In this condition the transmission will be free-wheeling in neutral. To engage transmission 100 one-way clutch 108 stops the reverse motion of sun gear 103 and drives output 110 of first differential gear train 121. This arrangement provides low speed higher torque to the output. To change to the higher speed brake clutch 109 will slow ring gear 102 and thus share the drive with sun gear 103, which is higher speed at lower torque. When ring gear 102 stops, sun gear 103 will take over the drive, at higher speed.
[0045] Drive from the first stage is transferred to the second stage with speed reduction gears 111. The second stage works the same way as the first stage, with second planetary gear train 122 and second differential 123, except that it has added another (third) differential gear train 124, to add reverse drive, and a gear pump 114 configured to generate pressure controlled by the speed for automatic control of the gear change. Sleeve 112 locks the center bevel gear to the transmission output drive for forward drive, or locks it to the housing 125 for reverse drive of output 113. Control gear pump 114 is coupled to the output 113.
[0046] To simplify the automatic gear change only two ratios per stage are used. However, there could be more than two gear ratios per stage. On startup, brake clutches 109 are opened and one way clutches 108 are closed, so drive starts at low speed and high torque. The clutch 109 for each stage is set for a different pressure, to match set speeds. As the speed increases, pump 114 increases pressure and sequentially closes brakes 109 at preset speeds. This way the gear change is stepless, automatic, and linked to speed. To use all available ratios a more elaborate gear matching and control system can be used.
[0047] The transmission 130 shown in
[0048] The transmission 10 shown in
[0049] Table 3 includes gear ratios at each stage for an exemplary four-stage transmission, each stage having the same gear set. Table 4 includes gear ratios for a similar four-stage transmission, but with each stage having a different gear ratio as set forth in the table. The different gear ratios can be accomplished with gears having different pitch diameters.
TABLE-US-00003 TABLE 3 stage 1 stage 2 stage 3 stage 4 0.666 0.4435 0.2954 0.1967 1.332 0.879 0.585 2 1.332 0.879 0.585 4 2.664 1.774 0.887 0.585 2.664 1.774 2.664 1.774 8 5.328 0.588 1.758 1.758 5.328 1.774 5.328 5.328 16
TABLE-US-00004 TABLE 4 Low gear ratio 0.60 0.70 0.80 0.33 High gear ratio 2.00 1.70 1.30 1.00 stage 1 stage 2 stage 3 stage 4 0.60 0.42 0.34 0.11 2.00 1.40 1.12 0.37 1.02 0.82 0.27 3.40 2.72 0.90 0.55 0.18 1.82 0.60 1.33 0.44 4.42 1.46 0.34 1.12 0.82 2.72 0.55 1.82 1.33 4.42
[0050]
[0051] Stage 2 (250) is functionally the same as stage 1 (200) except that one-way clutch (157) is fixed and sun gear (154) cannot run in reverse, so ring gear (153) drives differential gear train (156) at higher torque. Differential gear train (156) drives input to stage 3 (300).
[0052] Stage 3 (300) is functionally the same as stage 2 (250) except that it has another differential gear set with manual control (160) to provide reverse drive. Ring gear (155) drives differential gear train (159) at higher torque. The differential gear train (159) also drives pump (142) that provides pressure to gear pump brakes (141) to slow down and stop the ring gears and transfer the drive to the sun gears with higher speed. Shaft (158) provides mounting for one-way clutches. Differential gear (161) is the transmission output.
[0053] Gear pump brakes (141) have a different pressure setting for each stage, stage 1 (200) being the highest and stage 3 (300) the lowest. As the pressure builds up from pump (142), driven by output (159), the gear pump brakes (141) will slow down and stop ring gear (155) transferring drive to sun gear (154) at higher speed. The same follows in stages 2 (250) and 1 (200). As the speed slows down the process is reversed all the way to a neutral state.
[0054]
[0055]
[0056]
Description of Transmission Control System (See FIG. 10).
[0057] With the planetary gear train components relative size shown in
[0058] The torque output from stages 2 (250) and 3 (300) is input from previous stage times (1.5 with ring gear driving) or (0.5 with sun gear driving), and speed output to from stage 2 (250) and 3 (300) is input from previous stage times (0.666 input units with ring gear driving or 2 input units with ring gear driving).
[0059] The control system is made up of fluid pressure pump (142) with manual override valve, (143), (to prevent unintended start), gear pump brake (141) (to slow down and stop ring gear (149), cylinder (144) (to engage one-way clutch (151) to stop sun gear (147) going into reverse, and three gear pump brakes (141) to slow down and stop ring gears.
[0060] When input (145) starts, there is not enough pressure coming out of pump (142) to engage one-way clutch (151), so ring gear (149) drives, through differential gear train (150), sun gear (147) in reverse and there is no output, (neutral state).
[0061] As the input speed increases, over idling speed, pressure builds up enough to engage one-way clutch (151) and prevent sun gear going into reverse. With sun gear stopped ring gear (149) high torque, low speed, drives differential gear set (150) and transfer drive to stage 2 (250) trough gear set (152). In stages 2 (250) and 3 (300) one-way clutches (157) are permanently engaged, preventing sun gears (154) going into reverse, allowing ring gear (155) to drive. With all ring gears free to rotate, output to differential gear train (159) is high torque at low speed.
[0062] The output (159) drives another pump (142) that provides pressure to the gear pump brakes (141), that slow down and stop ring gear, gradually transferring drive from ring gear to sun gear, high speed, low torque.
[0063] Each gear pump brake (141) has different rating, so as speed and pressure increases, ring gears are sequentially slowed and stopped, with stepless change into higher gear.
[0064] With relative gear sizes of planetary gear train shown in
TABLE-US-00005 TABLE 5 Stage 1 Stage 2 Stage 3 drive drive drive Torque Speed Ring Ring Ring 2 1.5 1.5 = 0.5 0.666 4.5 0.666 = 0.222 Ring Ring Sun 2 1.5 .666 = 0.5 0.666 1.999 2 = 0.666 Ring Sun Sun 2 .666 .666 = 0.5 2 2 = 2 .88 Sun Sun Sun .5 .666 .666 = 1.5 2 2 = 6 .22
[0065] When the speed decreases the gears will change down all the way to neutral.
[0066] A number of implementations have been described. Nevertheless, it will be understood that additional modifications may be made without departing from the scope of the inventive concepts described herein, and, accordingly, other embodiments are within the scope of the following claims.