MEMS ELECTROSTATIC ACTUATOR WITH LINEARIZED DISPLACEMENTS
20200209614 ยท 2020-07-02
Inventors
Cpc classification
G02B26/0841
PHYSICS
International classification
Abstract
A microelectromechanical actuator for a light beam steering device is provided that includes memory cells coupled to at least one electronic circuitry component and electrode segments coupled to a respective one of the memory cells via the at least one electronic circuitry component. A flexible metal layer having support pillars is on the electrode segments. Flexible beams are attached to the support pillars and a movable electrode attaches to the flexible beams. A mirror is attached to the movable electrode. When one or more of the electrode segments is activated, the mirror is displaced a distance to steer a light beam output from a light source in a direction.
Claims
1. A device comprising: a base; at least one electronic circuitry component housed in the base; memory cells housed in the base and coupled to the at least one electronic circuitry component; a fixed electrode plate layer on the base, the fixed electrode plate layer including at least first and second electrode segments the first electrode segment being coupled to a first one of the memory cells via the at least one electronic circuitry component, and the second electrode segment being coupled to a second one of the memory cells via the at least one electronic circuitry component; a movable electrode layer having support pillars on the fixed electrode plate layer, flexible beams attached to the support pillars, and a movable electrode plate attached to the flexible beams; and a mirror layer on the movable electrode layer, the mirror layer including a mirror on one side of the mirror layer, the first electrode segment being configured to activate or deactivate based on a state of the first one of the memory cells; the second electrode segment being configured to activate or deactivate based on a state of the second one of the memory cells; and the mirror layer being configured to move by a distance responsive to: activation or deactivation of the first electrode segment; and activation or deactivation of the second electrode segment.
2. The device of claim 1, wherein when one of the memory cells is addressed from an OFF state to an ON state, the electronic circuitry component applies a voltage to a respective one of the at least one of the first and second electrode segments.
3. The device of claim 1, wherein the at least first and second electrode segments have an area that is a fraction of a total area of the fixed electrode plate layer, wherein the area of the at least first and second electrode segment is associated with a displacement target of the mirror plate layer, and wherein the at least first and second electrode segments are symmetrical about orthogonal axes of the fixed electrode plate layer.
4. The device of claim 1, wherein a number of target displacement positions is a linearized displacement subset of a total number of memory cell addressable displacement states.
5. The device of claim 1, wherein the support pillars of the movable electrode layer attach to spaced locations around a perimeter of the fixed electrode plate layer.
6. The device of claim 5, wherein the flexible beams have a proximate end attached one of the support pillars and a distal end attached to the movable electrode plate, wherein when one or more of the at least first and second electrode segments is activated, the flexible beams flex to facilitate displacement of the movable electrode plate toward the fixed electrode plate layer.
7. The device of claim 1, wherein the mirror layer further comprising supports posts attached on a side of the mirror layer opposite that of the mirror, the support posts attaching the mirror layer to the movable electrode plate to provide a space between the movable electrode plate and the mirror layer.
8. The device of claim 1, wherein the fixed electrode plate layer further comprising a bias electrode segment to bias a voltage of the fixed electrode plate layer to a reference voltage.
9. A light beam steering device comprising: a controller having a logic controller; a light source controlled by the controller; a microelectromechanical electrostatic actuator including; at least one electronic circuitry component; memory cells coupled to the at least one electronic circuitry component; a fixed electrode plate layer including at least first and second electrode segments the first electrode segment being coupled to a first one of the memory cells via the at least one electronic circuitry component, and the second electrode segment being coupled to a second one of the memory cells via the at least one electronic circuitry component; support pillars on a perimeter of the fixed electrode plate layer; flexible beams attached to the support pillars; a movable electrode plate attached to the flexible beams; and a mirror layer attached to the movable electrode plate, the first electrode segment being configured to activate or deactivate based on a state of the first one of the memory cells; the second electrode segment being configured to activate or deactivate based on a state of the second one of the memory cells; and the mirror layer being configured to move by a distance responsive to: activation or deactivation of the first electrode segment; and activation or deactivation of the second electrode segment.
10. The light beam steering device of claim 9, wherein when one of the memory cells is addressed from an OFF state to an ON state via the electronic circuitry component, the electronic circuitry component applies a voltage to a respective one of the at least first and second electrode segments, and wherein the at least first and second electrode segments have a unique activation voltage level that activates a respective one or more of the electrode segments.
11. The light beam steering device of claim 9, wherein the at least first and second electrode segments have an area that is a fraction of a combined total area of the at least first and second electrode segments and wherein the area of the at least first and second electrode segment or an area of a combination of the at least first and second electrode segments is associated with a displacement target of the mirror layer.
12. The light beam steering device of claim 9, wherein the at least first and second electrode segments is symmetrical about orthogonal axes of a plane defined by the at least first and second electrode segments combined.
13. The light beam steering device of claim 9, wherein the support pillars attach to spaced locations around a perimeter of the at least first and second electrode segments.
14. The light beam steering device of claim 13, wherein the flexible beams have a proximate end attached one of the support pillars and a distal end attached to the movable electrode plate, wherein when one or more of the at least first and second electrode segments is activated, the flexible beams flex to facilitate displacement of the movable electrode plate toward the at least first and second electrode segments.
15. The light beam steering device of claim 9, wherein supports posts are attached on an opposite side of the mirror layer, the support posts attaching the mirror to the movable electrode plate to provide a space between the movable electrode plate and the mirror layer.
16. The light beam steering device of claim 9, further comprising a bias electrode segment to bias a voltage of the fixed electrode plate layer to a reference voltage.
17. A method of operating a microelectromechanical electrostatic actuator comprising: addressing at least one memory cell to an ON state from an OFF state; applying a voltage to at least a first and second electrode segment or a combination of the at least first and second electrode segments via at least one electronic circuitry component coupled to the at least one memory cell; displacing a movable electrode in a direction toward the at least first and second electrode segment or the combination of the at least first and second electrode segments; and steering a light beam output from a light source in a direction.
18. The method of claim 17, wherein applying a voltage to at least first and second electrode segments or a combination of the at least first and second electrode segments includes: generating an electric field between the at least first and second electrode segment or the combination of the at least first and second electrode segments and a movable electrode; and creating an electrostatic attraction between the at least first and second electrode segment or the combination of the at least first and second electrode segments and the movable electrode.
19. The method of claim 17, wherein displacing a movable electrode in a direction toward the at least first and second electrode segment or a combination of the at least first and second electrode segments includes flexing flexible beams attached to the movable electrode toward the at least first and second electrode segment or the combination of the at least first and second electrode segments.
20. The method of claim 19, wherein displacing a movable electrode in a direction toward the at least first and second electrode segment or a combination of the at least first and second electrode segments further includes displacing the movable electrode toward the at least first and second electrode segment or the combination of the at least first and second electrode segments by a fraction of a wavelength of the light source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018] Disclosed herein is a micromechanical electrostatic actuator that includes an electrode plate configuration having multiple electrode segments to achieve a linear voltage-displacement profile. A voltage-displacement profile of an electrostatic actuator is inherently non-linear for displacements approaching a critical pull-in threshold (e.g., approximately of the electrostatic gap for a parallel-plate actuator). This non-linearity is inherent in both analog and digital electrode configurations illustrated in
[0019] Referring to
[0020] Referring to
[0021] The micromechanical electrostatic actuator disclosed herein, however, solves the non-linearity of the voltage-displacement profile by including an electrode metal layer (e.g., plate) that is partitioned or divided into (N1) electrode segments where N is the number of positions required for a linear voltage-displacement profile. In other words, if the number of positions required to achieve linearity is N, where N includes a zero displacement position plus N1 displaced positions, then the number of electrode segments required is N1 because no electrodes are required to be activated in the zero displacement position. In the N1 displaced positions, one or more electrode segments are activated. A size or area of the multiple electrode segments are chosen based on electromechanical design simulations and depends on the non-linearity as a result of the initial electrostatic gap and maximum target displacement. The target displacements are achieved by activating (e.g., energizing) the appropriate electrode segment or a combination of electrode segments. The multiple electrode segments are coupled to a respective memory cell that is individually addressable to an ON (1) state or an OFF (0) state. An ON state addressed to one or more memory cells activates the respective electrode segment or a combination of electrode segments to displace micromirror a distance to thereby steer a light beam in an intended direction subsequently described.
[0022]
[0023] The controller 112 provides control to the light source 120 and to the electrostatic actuator 130. The controller 112 includes a logic controller 114 that, during operation of the light beam steering device 110, turns the memory cells to an ON or OFF state. In addition, based on the state of the ON/OFF state of the memory cells, the controller 112 displaces the micromirrors a distance to steer the light from the light source 120 in an intended direction.
[0024] Still referring to
[0025] Still referring to
[0026] Specifically, referring to Table 1 below, the number of electrode segments E.sub.1, E.sub.2, . . . , E.sub.N-1 is equal to the number of memory cells MC.sub.1, MC.sub.2, . . . , MC.sub.N-1, where, as mentioned above, N is the is the number of target displacements required to obtain a linearized voltage-displacement profile. In addition, the total number of addressable displacement states for the memory cells MC.sub.1, MC.sub.2, . . . , MC.sub.N-1 is 2.sup.(N1). The number of addressable displacements states to achieve a linearized displacement, and ultimately a linear voltage-displacement profile, however, is a subset of the total number of addressable displacement states. For example, as illustrated in Table 1 below, if the number of target displacements to achieve linearity is N=4, then the number of electrode segments and respective memory cells required is N1 or 3. The total number of memory cell addressable states is 2.sup.(N-1) or 8. Thus, the number of memory cell addressable displacements states required for linearity is a subset of the total number of memory cell addressable displacement states.
TABLE-US-00001 TABLE 1 Example Example Example Two Three Four Nomenclature Position Position Position Number of Target N 2 3 4 Displacements Total Number of N 1 1 2 3 Electrode Segments Total Number of 2.sup.(N1) 2 4 8 Memory Cell Addressable Displacement States
[0027] Still referring to
[0028] The mirror layer 144 includes a mirror that steers the light beam from the light source 120 in a given direction. The mirror layer 144 is supported by multiple support structures that are on the electrode plate of the movable electrode layer 142. Thus, when the electrode plate is displaced, the mirror layer and, hence, the mirror is displaced by the same distance to thereby steer the light beam in the direction to produce a light beam output 146.
[0029]
[0030] The electrostatic actuator 200 further includes multiple metal layers on the mounting surface 204 of the base 202. The multiple metal layers include a fixed electrode metal layer (hereinafter fixed electrode layer) 206, a movable (e.g., flexible, hinged) electrode metal layer (hereinafter movable electrode layer) 208 on the fixed electrode layer 206, and a mirror metal layer (hereinafter mirror layer) 210 on the movable electrode layer 208.
[0031] The fixed electrode layer 206 is on the mounting surface 204 of the base 202. As described above and illustrated in
[0032] A size or area and geometrical configuration of the multiple electrode segments E.sub.1, E.sub.2 are chosen based on electromechanical design simulations and depends on the non-linearity as a result of the initial electrostatic gap and maximum target displacement. The area of the multiple electrode segments E.sub.1, E.sub.2 is a fraction of the area of the fixed electrode layer 206 (or a total area of the electrode segments E.sub.1, E.sub.2, including the electrode bias segment E.sub.B, combined). In addition, the geometrical configuration of the multiple electrode segments E.sub.1, E.sub.2 is symmetrical with respect to centered, orthogonal X-Y axes as illustrated in
[0033] In the example illustrated in
[0034] The movable electrode layer 208 is on the fixed electrode layer 206. The movable electrode layer 208 is a movable layer that is displaced a distance toward the fixed electrode layer 206 based on the ON/OFF state of the memory cells. Specifically, the movable electrode layer 208 includes support pillars 212, elongated flexible beams 214 attached to the support pillars 212, and a movable electrode plate 216 attached to the flexible beams 214. The support pillars 212 are attached to the fixed electrode layer 206 at spaced locations around a perimeter of the fixed electrode layer 206. In the example illustrated in
[0035] The mirror layer 210 includes a mirror 222 that steers the light beam from the light source in a given direction. The mirror layer 210 is supported by multiple support posts 224 that are on the movable electrode plate 216 of the movable electrode layer 208 to provide a space between the mirror layer 210 and the movable electrode layer 208 Thus, when the movable electrode plate 216 is displaced, the mirror 222 is displaced by the same distance to thereby steer the light beam in the direction to produce the light beam output illustrated in
[0036]
[0037] The electrostatic actuator 300, however, includes a fixed electrode layer 306 having an electrode plate divided into a first electrode segment (or plate) E.sub.1, a second electrode segment (or plate) E2, and a third electrode segment (or plate) E.sub.3. The fixed electrode layer 306 further includes an electrode bias segment E.sub.B to bias the voltage applied to the fixed electrode layer 306 to a reference voltage, which can be zero volts or a non-zero bias voltage.
[0038] A size or area and geometrical configuration of the multiple electrode segments E.sub.1, E.sub.2, E.sub.3 is chosen based on electromechanical design simulations and depends on the non-linearity as a result of the initial electrostatic gap and maximum target displacement. In addition, the geometrical configuration of the multiple electrode segments E.sub.1, E.sub.2, E.sub.3 is symmetrical with respect to an X-Y axis illustrated in
[0039] In the example illustrated in
[0040] Referring to
[0041] At 502, at least one memory cell (e.g., memory cell(s) MC.sub.1, MC.sub.2, . . . , MC.sub.N-1) is addressed to an ON (1) state from an OFF (0) state. At 504, a voltage is applied to an electrode segment(s) (e.g., electrode segment(s) E.sub.1, E.sub.2, . . . , E.sub.N-1) via electronic circuitry components (e.g., CMOS, SRAM) housed in a base (e.g., base 132, 202) thereby activating the electrode segment(s) (e.g., electrode segment(s) E.sub.1, E.sub.2, . . . , E.sub.N-1). As a result, an electric field is generated between the electrode segment(s) (e.g., electrode segment(s) E.sub.1, E.sub.2, . . . , E.sub.N-1) and a movable electrode (e.g., movable electrode 216) of a hinged layer (e.g., movable electrode layer 208). The electric field creates an electrostatic attraction between the electrode(s) (e.g., electrode(s) E.sub.1, E.sub.2, . . . , E.sub.N-1) and the movable electrode (e.g., movable electrode 216). At 506, the movable electrode (e.g., movable electrode 216) moves or is displaced by a distance (d1, d2, . . . , dx) in a direction towards the electrode layer (e.g., fixed electrode layer 206). The distance (d1, d2, . . . , dx) is based on which electrode(s) is/are activated. For example, in a two electrode (e.g., E.sub.1, E.sub.2) electrode configuration, the distance d1 could be associated with electrode segment E.sub.1 being activated, distance d2 could be associated with electrode segment E.sub.2 being activated, and distance d3 could be associated to both electrode segments E.sub.1 and E.sub.2 being activated.
[0042] As a result, a distance D between the movable electrode (e.g., movable electrode 216) and the electrode layer (e.g., fixed electrode layer 206) decreases to a distance of D1, D2, . . . , DX based on which electrode(s) is/are activated. This in turn displaces the mirror (e.g., mirror 222) on the mirror layer (e.g., mirror layer 210) by a fraction of a wavelength of the light source (e.g., light source 120).
[0043] For example,
[0044] Referring to
[0045] For example, TABLE 2 below illustrates an example electrode segment area selection for a three electrode segment (E.sub.1, E.sub.2, E.sub.3), four-position actuator (the bias electrode segment (E.sub.B) is not shown in this example for simplicity).
TABLE-US-00002 TABLE 2 TARGET DISPLACEMENT AREA FRACTION Percent x (um) x/d Percent 0% 0 0 0.0% 5% 0.01186 0.00847 7.1% 10% 0.02373 0.01695 14.0% 15% 0.03560 0.02542 20.7% 20% 0.04746 0.03390 27.1% 25% 0.05933 0.04237 33.2% 30% 0.07119 0.05085 39.2% 33.33% 0.07910 0.05650 43.0% 35% 0.08306 0.05933 44.9% 40% 0.09492 0.06780 50.4% 45% 0.10679 0.07628 55.7% 50% 0.11865 0.08475 60.7% 55% 0.13052 0.09323 65.6% 60% 0.14238 0.10170 70.2% 65% 0.15425 0.11018 74.6% 66.67% 0.15820 0.11300 76.0% 70% 0.16110 0.11865 78.8% 75% 0.17798 0.12713 82.8% 80% 0.18984 0.13560 86.7% 85% 0.20171 0.14408 90.3% 90% 0.21357 0.15255 93.7% 95% 0.22544 0.16103 96.9% 100% 0.23730 0.16950 100.0%
[0046] TABLE 3 below represents the memory cells MC.sub.1, MC.sub.2, MC.sub.3 that are associated with the electrode segments E.sub.1, E.sub.2, E.sub.3 illustrated in the above example. The multiple electrode segments E.sub.1, E.sub.2, E.sub.3 connect to a separate memory cell. Thus, the combination of memory cells MC.sub.1, MC.sub.2, MC.sub.3 that can be addressed to an ON state is eight. In this example, as illustrated in TABLE 3, only four address states are used to achieve the linearization illustrated in the graph 700 in
TABLE-US-00003 TABLE 3 TOTAL ELECTRODE AREA MC.sub.1 MC.sub.2 MC.sub.3 ACTIVATED DISPLACEMENT 0 0 0 0% 0% 1 0 0 19% Unused 0 1 0 24% Unused 1 1 0 43% 33.33% 0 0 1 57% Unused 1 0 1 76% 66.67% 0 1 1 81% Unused 1 1 1 100% .sup.100%
[0047] Referring to TABLE 4 below, in another embodiment of the above example, a unique, individual voltage can be assigned to the multiple electrode segments. For example, a voltage V.sub.1 can be assigned to electrode segment E.sub.1, voltage V.sub.2 can be assigned to electrode segment E.sub.2, and voltage V.sub.3 can be assigned to electrode segment E.sub.3. Thus, when the appropriate voltage activates the respective electrode segment or a combination thereof, the actuator will displace the mirror to steer the light beam in the appropriate direction. As above, in this example as illustrated in TABLE 4, only four address states are used to achieve the linearization illustrated in the graph 700 in
[0048] In addition, the voltages could be trimmed individually for the finished actuator, thereby allowing compensation of unintended manufacturing process variations. As a result, displacement can be achieved by one of two embodiments; electrode segment area and assigned voltages to the multiple electrode segments.
TABLE-US-00004 TABLE 4 TOTAL ELECTRODE AREA E1 @ V1 E2 @ V2 E3 @ V3 ACTIVATED DISPLACEMENT 0 0 0 0% 0% V1 0 0 19% Unused 0 V2 0 24% Unused V1 V2 0 43% 33.33% 0 0 V3 57% Unused V1 0 V3 76% 66.67% 0 V2 V3 81% Unused V1 V2 V3 100% .sup.100%
[0049] In this description, the term based on means based at least in part on.
[0050] Modifications are possible in the described embodiments, and other embodiments are possible, within the scope of the claims.