Control device for supercharging system
10697382 ยท 2020-06-30
Assignee
Inventors
- Tomohiro Takahashi (Tokyo, JP)
- Takashi Ikeda (Tokyo, JP)
- Kiyoshi TERAKADO (Tokyo, JP)
- Naoyuki MORI (Tokyo, JP)
- Vissuta Jiwariyavej (Tokyo, JP)
Cpc classification
F02D23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/3005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2037/125
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2037/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control apparatus of a supercharging system for supplying an engine with compressed intake air, includes: a supercharger including a compressor configured to compress the intake air to be supplied to the engine; and a controller for controlling a control device affecting operation of the compressor. The controller includes: a compressor map storage part configured to store a compressor map which indicates a relationship of an intake volume flow rate, a pressure ratio, and a compressor rotation speed in the compressor; a current position calculation part configured to calculate a current position of an operational point of the compressor on the compressor map every predetermined period; a moving direction calculation part configured to calculate a moving direction of the operational point on the compressor map on the basis of the current position of the operational point calculated by the current position calculation part; and a control part configured to control the control device on the basis of the current position of the operational point calculated by the current position calculation part and the moving direction of the operational point calculated by the moving direction calculation part.
Claims
1. A control apparatus of a supercharging system for supplying an engine with compressed intake air, the control apparatus comprising: a supercharger including a compressor configured to compress the intake air to be supplied to the engine; and a controller for controlling a control device affecting operation of the compressor, wherein the controller includes: a compressor map storage part configured to store a compressor map which indicates a relationship of an intake volume flow rate, a pressure ratio, and a compressor rotation speed in the compressor; a current position calculation part configured to calculate a current position of an operational point of the compressor on the compressor map every predetermined period; a moving direction calculation part configured to calculate a current moving direction of the operational point on the compressor map on the basis of a previous position and the current position of the operational point calculated by the current position calculation part; and a control part configured to control the control device on the basis of the current position of the operational point calculated by the current position calculation part and the moving direction of the operational point calculated by the moving direction calculation part wherein the controller further includes a moving velocity calculation part configured to calculate a moving velocity of the operational point on the basis of a change amount per time of the current position of the operational point calculated by the current position calculation part, and wherein the control part is configured to control the control device on the basis of the current position of the operational point calculated by the current position calculation part, the moving direction of the operational point calculated by the moving direction calculation part, and the moving velocity of the operational point calculated by the moving velocity calculation part.
2. The control apparatus of a supercharging system according to claim 1, wherein the controller further includes a moving direction determination part configured to determine whether the moving direction of the operational point is in a target direction, and wherein the control part is configured to control the control device so as to orient the moving direction of the operational point in the target direction, if the moving direction of the operational point is not in the target direction.
3. The control apparatus of a supercharging system according to claim 2, wherein the controller further includes a control map storage part configured to storage a control map for calculating a control amount of the control device corresponding to the current position of the operational point, and wherein the control part is configured to correct the control amount of the control device calculated on the basis of the control map, so as to orient the moving direction of the operational point in the target direction.
4. The control apparatus of a supercharging system according to claim 1, wherein the controller further includes an arrival time estimation part configured to estimate an arrival time the operational point takes to arrive at a predetermined region or a target position from the current position, on the basis of the moving direction and the moving velocity of the operational point, and wherein the control part is configured to control the control device in response to a comparison result between a predetermined time and the arrival time estimated by the arrival time estimation part.
5. The control apparatus of a supercharging system according to claim 4, wherein the predetermined region is a surge region defined as a region where surging is likely to occur if the operational point is in the predetermined region, and wherein the control part is configured to control the control device so as to avoid entrance of the operational point into the surge region, if the arrival time the operational point takes to arrive at the surge region from the current position is shorter than a first predetermined time.
6. The control apparatus of a supercharging system according to claim 5, wherein the controller further includes a control map storage part configured to store a control map for calculating a control amount of the control device corresponding to the current position of the operational point, and wherein the control part is configured to correct the control amount of the control device calculated on the basis of the control map so as to avoid entrance of the operational point into the surge region.
7. The control apparatus of a supercharging system according to claim 4, wherein the control part is configured to control the control device so that the operational point arrives at the target position in a shorter time than a second predetermined time, if the arrival time the operational point takes to arrive at the target position from the current position is longer than the second predetermined time.
8. The control apparatus of a supercharging system according to claim 7, wherein the controller further includes a control map storage part configured to store a control map for calculating a control amount of the control device corresponding to the current position of the operational point, and wherein the control part is configured to correct the control amount of the control device calculated on the basis of the control map so that the operational point arrives at the target position in a shorter time than the second predetermined time.
9. The control apparatus of a supercharging system according to claim 1, wherein the supercharger comprises a turbocharger configured to rotate the compressor with a turbine rotated by exhaust gas discharged from the engine, and wherein the control device includes at least one of a fuel injection device for supplying the engine with fuel, a variable nozzle mechanism for controlling a flow direction of the exhaust gas flowing into the turbine, or a waste gate valve for controlling a flow rate of the exhaust gas flowing into the turbine.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(12) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly specified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(13) For instance, an expression of relative or absolute arrangement such as in a direction, along a direction, parallel, orthogonal, centered, concentric and coaxial shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(14) For instance, an expression of an equal state such as same equal and uniform shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(15) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(16) On the other hand, an expression such as comprise, include, have, contain and constitute are not intended to be exclusive of other components.
(17) Further, in the description below, some the same features are associated with the same reference numerals and not described again.
First Embodiment
(18)
(19) In the depicted embodiment, the supercharger 20 includes a turbocharger 20A to rotate the compressor 22 with a turbine 24 which is rotated by exhaust gas EG discharged from the engine 2.
(20) In the supercharging system 1 depicted in
(21) The intake air IA compressed by the compressor 22 is cooled by an inter cooler 34, having the intake flow rate adjusted by a throttle valve 36, and is supplied to a combustion chamber 8 via an intake port 5. The combustion chamber 8 is a space defined between a cylinder liner 3 and a piston 4. Further, the engine 2 includes a fuel injection device 6 for injecting a fuel into the combustion chamber 8. Further, the fuel supplied to the combustion chamber 8 from the fuel injection device 6 is self-ignited (or ignited by a non-depicted ignition device) by compression heat, and thereby is combusted and expanded in the combustion chamber 8. Exhaust gas EG generated in the combustion chamber 8 is discharged to the exhaust duct 40 via an exhaust port 7.
(22) The exhaust gas exhausted to the exhaust duct 40 flows into the turbine 24 of the above described turbocharger 20A to rotary-drive the turbine 24. Further, a bypass channel 42 bypassing the turbine 24 is connected to the exhaust duct 40. A waste-gate valve 28 is disposed in the bypass channel 42, for controlling the flow rate of exhaust gas EG flowing through the bypass channel 42.
(23) Furthermore, the turbine 24 is provided with a variable nozzle mechanism 26 for controlling the flow of the exhaust gas EG which acts on the turbine 24.
(24) The above described devices including the fuel injection device 6, the variable nozzle mechanism 26, and the waste-gate valve 28 correspond to the above described control devices that affect operation of the compressor 22.
(25) Furthermore, in the supercharging system 1 depicted in
(26) The controller 10 comprises a microcomputer separate from one another, the microcomputer including a central processing unit (CPU), a random access memory (RAM), a read only memory (ROM), and an I/O interface.
(27)
(28) The compressor map storage part 10B is a part of the controller 10, which functions as a memory that stores the compressor map M1 described below.
(29)
(30) Furthermore, on the compressor map M1 shown in
(31) The current position calculation part 10C is a part of the controller 10, which has a function to calculate the current position of the operational point 61 of the compressor 22 on the compressor map M1 every predetermined period.
(32) The operational point 61 keeps moving on the compressor map M1 in response to a change in the operational state of the engine 2, for instance. The current position calculation part 10C calculates, at intervals of a predetermined period, the current position of the operational point 61 that moves continuously on the compressor map M1, and stores the current position in a memory or the like.
(33) The moving direction calculation part 10D is a part of the controller 10, which has a function to calculate the moving direction (indicated by arrow 63 in
(34) The current moving direction of the operational point 61 can be obtained from a previous position (marked with a hollow circle in
(35) The control part 10A is a part of the controller 10, which has a function to control the control devices 6, 26, 28, on the basis of the current position of the operational point 61 calculated by the current position calculation part 10C and the moving direction of the operational point 61 calculated by the moving direction calculation part 10D.
(36) With the control device 1A of the supercharging system according to the present embodiment having the above configuration, operation of the compressor 22 is controlled on the basis of both of the current position of the operational point 61 and the moving direction of the operational point 61 on the compressor map M1. Thus, compared to a typical case in which operation of the compressor is controlled on the basis of only the current position of the operational point 61 on the compressor map M1, it is possible to use the moving direction of the operational point 61 to control the compressor 22, and thereby it is to move the operational point 61 of the compressor 22 to a desired position on the compressor map M1 efficiently. Accordingly, it is possible to maximize the performance of the turbocharger 20A.
(37) In some embodiments, as shown in
(38) Furthermore, as described below with reference to
(39) According to this embodiment, the control devices 6, 26, 28 are controlled automatically by the control part 10A so that the moving direction of the operational point 61 turns in the target direction. Thus, it is possible to move the operational point 61 of the compressor 22 efficiently to a position (e.g. target position) on the compressor map M1.
(40) In some embodiments, as shown in
(41) Furthermore, as described below with reference to
(42) According to this embodiment, the control devices 6, 26, 28 are controlled so that the moving direction of the operational point 61 turns in the target direction, by correcting the control amount of the control devices 6, 26, 28 calculated on the basis of the control map. Accordingly, it is possible to control the compressor 22 so that the moving direction of the operational point 61 turns in the target direction, with a simple configuration of correcting the control amount calculated by the control map.
(43)
(44) In the control flow shown in
(45) Next, the moving direction determination part 10E determines whether the moving direction of the operational point 61 is in the target direction (S14, S15). In S14, the distance La between the line 63L along the moving direction of the operational point 61 and the target position (length of a perpendicular to the line 63L at the target position) is calculated (see
(46) In the moving direction changing control flow shown in
(47) Such a moving direction changing control is repeated until the moving direction of the operational point 61 is determined to be in the target direction in S15. While the moving direction of the operational point 61 is determined to be in the target direction when La=0 is satisfied in the above description, the moving direction of the operational point 61 may be determined to be in the target direction when Lath is satisfied (th is a threshold and is not less than zero).
(48) Referring again to the control flow in
(49) Thus, by controlling operation of the compressor 22 on the basis of both of the current position of the operational point 61 and the moving direction of the operational point 61 on the compressor map M1, it is possible to move the operational point 61 of the compressor 22 to a desired position on the compressor map M1 efficiently, as compared to a typical case in which operation of the compressor is controlled on the basis of only the current position of the operational point 61 on the compressor map M1.
Second Embodiment
(50) In some embodiments, as shown in
(51) As described below with reference to
(52) With this embodiment, the compressor 22 is controlled on the basis of the moving velocity of the operational point 61 on the compressor map M1, in addition to the current position of the operational point 61 and the moving direction of the operational point 61 on the compressor map M1. Accordingly, by using the moving velocity of the operational point 61 to control the compressor 22, it is possible to reflect the concept of time in the control when moving the operational point 61 of the compressor 22 to a desired position on the compressor map M1.
(53) In some embodiments, as shown in
(54) As described below with reference to
(55)
(56) According to this embodiment, the arrival time ta the operational point 61 takes to arrive at a predetermined region or a target position from the current portion 61 is estimated on the basis of the moving direction and the moving velocity of the operational point 61, and the control devices 6, 26, 28 and the like are controlled in response to the comparison result between the estimated arrival time and the predetermined time. Thus, for instance, as described below, it is possible to control the compressor 22 taking into account the time the operational point 61 takes to enter the surge region from the current position and the time the operational point 61 takes to arrive at a target position from the current position.
(57) In some embodiments, the above described predetermined region is the surge region S. Further, the control part 10A is configured to control the control devices 6, 26, 28 and the like so as to avoid entrance of the operational point 61 into the surge region S if the arrival time ta the operational point 61 takes to arrive at the surge region S from the current position is shorter than the first predetermined time tc.
(58) According to this embodiment, the compressor 22 is controlled so as to avoid entrance of the operational point 61 into the surge region S if the arrival time ta the operational point 61 takes to arrive at the surge region S over the surge line SL from the current position is shorter than the first predetermined time. The first predetermined time is a time necessary for the operational point 61 at the current position to avoid entering the surge region S (response delay time) when a normal feedback control is performed on the control devices 6, 26, 28 and the like. Thus, according to this embodiment, if it is not possible to avoid entrance of the operational point 61 into the surge region S with a normal feedback control, such a control is performed that avoids entrance of the operational point 61 into the surge region S, and thus it is possible to avoid entrance of the turbocharger 20 into the surging state during transient operation.
(59) Further, if the arrival time ta the operational point 61 takes to arrive at the surge region S from the current position is longer than the first predetermined time tc, for instance, if it is possible to avoid entrance of the operational point 61 into the surge region S with a normal feedback control, the above described control for avoiding entrance of the operational point 61 into the surge region S is not performed. Thus, the operational range of the compressor 22 in a normal control state is not unnecessarily narrowed.
(60)
(61) In the control flow shown in
(62) Next, the arrival time estimation part 10I estimates the arrival time ta the operational point 61 takes to arrive at the surge region S, which is a predetermined region (S24), and the estimated arrival time ta and the first predetermined time tc are compared (S25). If ta>tc is satisfied (YES in S25), it is determined that entrance of the operational point 61 into the surge region S can be avoided with a normal feedback control, and the process advances to S26. If tatc is satisfied (NO in S25), the process advances to S28, and the surge avoiding control flow shown in
(63) In the surge avoiding control flow shown in
(64) In S25, the surge avoiding control flow is performed repeatedly until it is determined that the arrival time ta the operational point 61 takes to arrive at the surge region S from the current position is longer than the first predetermined time tc.
(65) Referring again to the control flow in
(66) Accordingly, the compressor 22 is controlled on the basis of the moving velocity of the operational point 61 on the compressor map M1, in addition to the current position of the operational point 61 and the moving direction of the operational point 61 on the compressor map M1, and thereby it is possible to avoid entrance of the turbocharger 20 into the surging state even in case where a normal feedback control cannot avoid entrance of the operational point 61 into the surge region S, as described above.
Third Embodiment
(67) In some embodiments, as described below with reference to
(68) According to this embodiment, the compressor 22 is controlled so that the operational point 61 arrives at the target position in a shorter time than the second predetermined time td if the arrival time the operational point 61 takes to arrive at the target position from the current position is longer than the second predetermined time td. This target position is a position where the compressor efficiency is higher than a predetermined efficiency on the compressor map M1 (for instance, a position where the compressor efficiency is not less than 75%). Thus, according to this embodiment, if the operational point 61 takes too long to arrive at the target position under a normal control, such a control is performed that causes the operational point 61 to arrive at the target position earlier, and thereby it is possible to make the operational point 61 of the compressor 22 arrive at the target position earlier than in the normal control.
(69)
(70) In the control flow shown in
(71) Next, the moving direction determination part 10E determines whether the moving direction of the operational point 61 is in the target direction (S34, S35). In S34, the distance La between the line 63L along the moving direction of the operational point 61 and the target position is calculated (see
(72) Next, the arrival time estimation part 10I estimates the arrival time tb the operational point 61 takes to arrive at target position (S36), and the estimated arrival time tb and the second predetermined time td are compared (S37). If tb<td is satisfied (YES in S25), the process advances to S26. If tbtd is satisfied (NO in S37), the process advances to S41, and the moving velocity increasing control flow shown in
(73) In the moving velocity increasing control flow shown in
(74) In S37, the moving velocity increasing control flow is performed repeatedly until it is determined that the arrival time tb the operational point 61 takes to arrive at the target position is below the second predetermined time tc.
(75) Referring again to the control flow in
(76) Accordingly, the compressor 22 is controlled on the basis of the moving velocity of the operational point 61 on the compressor map M1, in addition to the current position of the operational point 61 and the moving direction of the operational point 61 on the compressor map M1, and thereby it is possible to make the operational point 61 arrive at the target position earlier than in a normal control in a case where the operational point 61 takes too long to arrive at the target position under a normal control, as described above.
(77) The embodiments of the present invention have been described above. However, the present invention is not limited thereto, and various modifications may be applied as long as they do not depart from the object of the present invention.
DESCRIPTION OF REFERENCE NUMERALS
(78) 1 Supercharging system 1A Control apparatus of supercharging system 2 Engine 3 Cylinder liner 4 Piston 5 Intake port 6 Fuel injection device (control device) 7 Exhaust port 8 Combustion chamber 10 Controller 10A Control part 10B Compressor map storage part 10C Current position calculation part 10D Moving direction calculation part 10E Moving direction determination part 10F Target position calculation part 10G Control map storage part 10H Moving velocity calculation part 10I Arrival time estimation part 20 Supercharger 20A Turbocharger 22 Compressor 23 Rotor 24 Turbine 26 Variable nozzle mechanism (control device) 28 Waste-gate valve (control device) 32 Air cleaner 34 Inter cooler 36 Throttle valve 40 Exhaust duct 42 Bypass channel 51 Air flow meter 52 Intake temperature sensor 53 Inlet pressure sensor 54 Outlet pressure sensor 55 Turbo rotation speed sensor 61 Operational point 63L Line along moving direction of operational point 63P Intersection of surge line and line along moving direction of operational point