Magnetolastic based sensor assembly
10696109 · 2020-06-30
Assignee
Inventors
Cpc classification
G01L5/0004
PHYSICS
B60D1/62
PERFORMING OPERATIONS; TRANSPORTING
B60D1/04
PERFORMING OPERATIONS; TRANSPORTING
B60D1/248
PERFORMING OPERATIONS; TRANSPORTING
F16C11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60D1/24
PERFORMING OPERATIONS; TRANSPORTING
F16C11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60D1/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention provides a sensor assembly for force sensing, the sensor assembly comprising: a first portion having a first and a second through hole, a second portion having a third and fourth through hole, and a first pin and a second pin coupling the first portion to the second portion. At least one out of the first and the second pin comprises a magnetoelastic based sensor for outputting a signal corresponding to a stress-induced magnetic flux emanating from a magnetically polarized region of the pin. The magnetoelastic based sensor comprises at least one direction sensitive magnetic field sensor in an at least partially hollow portion of the pin, which field sensor is configured for determination of a shear force in at least one direction. The invention further provides a tow coupling comprising the sensor assembly. The invention further provides a method for detecting a load.
Claims
1. A sensor assembly for force sensing comprising: a first portion having a first and a second through hole, a second portion having a third and fourth through hole, the third and fourth through holes being positioned in correspondence to the first and second through holes; a first pin and a second pin, wherein the first pin is arranged such that it extends through the first and third through holes and the second pin is arranged such that it extends through the second and fourth through holes, so as to couple the first portion to the second portion, wherein the second pin is encompassed by the second through hole in a positive-fitted manner and the fourth through hole is configured such that the second pin has one additional degree of freedom of movement within the fourth through hole, and wherein at least one out of the first and the second pin comprises at least one magneto-elastically active region that is directly or indirectly attached to or forms a part of the pin in such a manner that mechanical stress on the pin is transmitted to the magneto-elastically active region, the magneto-elastically active region comprising at least one magnetically polarized region such that a polarization of the polarized region becomes increasingly helically shaped as the applied stress increases; and a magnetic field sensor means arranged approximate the at least one magneto-elastically active region for outputting a signal corresponding to a stress-induced magnetic flux emanating from the magnetically polarized region, the magnetic field sensor means comprising at least one direction sensitive magnetic field sensor, which is configured for determination of a shear force in at least one direction, wherein the at least one direction sensitive magnetic field sensor is arranged to have a predetermined and fixed spatial coordination with the pin, and wherein the pin comprising the at least one direction sensitive magnetic field sensor is at least partially hollow and the at least one direction sensitive magnetic field sensor is arranged inside the interior of the pin.
2. The sensor assembly of claim 1, wherein at least one out of the first and the second pin comprises: at least one X-direction sensitive magnetic field sensor configured to detect a force component Fx1 in a longitudinal direction X that is defined by a direction of longitudinal extension of the second portion, or at least one Z-direction sensitive magnetic field sensor configured to detect a force component Fz1 in a vertical direction Z that is substantially perpendicular to the longitudinal direction X and perpendicular to a transversal direction Y of longitudinal extension of the at least one out of the first and second pin.
3. The sensor assembly of claim 1, wherein the first through hole and the third through hole are configured such that they encompass the first pin in a positive-fitting manner.
4. The sensor assembly of claim 1, wherein the at least one additional degree of freedom comprises a translational degree of freedom that extends in the longitudinal direction X.
5. The sensor assembly of claim 1, wherein the first or the second pin comprises a first magneto-elastically active region and a second magneto-elastically active region, which are directly or indirectly attached to or form parts of the pin in such a manner that the mechanic stress is transmitted to the magneto-elastically active regions, each magneto-elastically active region comprising a magnetically polarized region, wherein the magnetic polarization of the first magneto-elastically active region and the magnetic polarization of the second magneto-elastically active region are substantially opposite to each other, and wherein the magnetic field sensor means comprises at least one first direction sensitive magnetic field sensor being arranged approximate the first magneto-elastically active region for outputting a first signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region and the magnetic sensor means comprises at least one second direction sensitive magnetic field sensor being arranged approximate the second magneto-elastically active region for outputting a second signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region.
6. The sensor assembly of claim 5, wherein the first or the second pin comprises: at least one first X-direction sensitive magnetic field sensor configured to detect a force component Fx1 in the first magneto-elastically active region in a longitudinal direction X, or at least one second X-direction sensitive magnetic field sensor configured to detect a force component Fx2 in the second magneto-elastically active region in the longitudinal direction X or at least one first Z-direction sensitive magnetic field sensor configured to detect a force component Fz1 in the first magneto-elastically active region in a vertical direction Z, or at least one second Z-direction sensitive magnetic field sensor configured to detect a force component Fz2 in the second magneto-elastically active region in the vertical direction Z.
7. The sensor assembly of claim 6, wherein the first pin comprises the at least one first Z-direction sensitive magnetic field sensor and the at least one second Z-direction sensitive magnetic field sensor.
8. The sensor assembly of claim 6, wherein the first pin comprises the at least one first X-direction sensitive magnetic field sensor, the at least one second X-direction sensitive magnetic field sensor, the at least one first Z-direction sensitive magnetic field sensor, and the at least one second Z-direction sensitive magnetic field sensor, and wherein the second pin comprises the at least one first Z-direction sensitive magnetic field sensor and the at least one second Z-direction sensitive magnetic field sensor.
9. The sensor assembly of claim 6, wherein the first pin comprises the at least one first X-direction sensitive magnetic field sensor, the at least one second X-direction sensitive magnetic field sensor, the at least one first Z-direction magnetic field sensor, and the at least one second Z-direction magnetic field sensor, and wherein the second pin comprises the at least one first X-direction sensitive magnetic field sensor, the at least one second X-direction sensitive magnetic field sensor, the at least one first Z-direction magnetic field sensor, and the at least one second Z-direction magnetic field sensor.
10. The sensor assembly of claim 1, wherein the second portion comprises a center wall extending in a longitudinal direction X and a vertical direction Z, the third and fourth through hole extending through the center wall.
11. The sensor assembly of claim 10, wherein the first portion has a yoke-like shape, wherein yoke legs of the first portion comprise the first and second through holes, and wherein the center wall comprises the third and fourth through holes, wherein the direction sensitive magnetic field sensors are configured to detect force components of shear forces introduced into the pins by the first portion and the second portion, wherein side walls of the second portion comprise through holes in the side walls that are larger than the third and fourth through holes, such that the shear forces are introduced into the pins by abutment surfaces of the first and second through holes in the yoke legs and abutment surfaces of the third and fourth through holes in the center wall.
12. The sensor assembly of claim 1, wherein the first or second pin is fixedly attached in a predetermined position to the first portion.
13. The sensor assembly of claim 1, wherein the first portion has a yoke-like shape, wherein yoke legs of the first portion comprise the first and second through holes, and wherein the second portion has a tubular shape, wherein side walls of the second portion comprise the third and fourth through holes, wherein the direction sensitive magnetic field sensors are configured to detect force components of shear forces introduced into the pins by the first portion and the second portion.
14. A tow coupling comprising the sensor assembly of claim 1, wherein the first portion is a hitch assembly configured to be attached to a car chassis, and wherein the second portion is a towing hook or a receiving tube configured to receive a draw bar of the tow coupling.
15. A method for force sensing, comprising: receiving a signal from at least one direction sensitive magnetic field sensor, the signal corresponding to a stress-induced magnetic flux emanating in response to an applied stress on a first or a second pin; and determining a shear force in at least one direction with respect to the first or the second pin using at least the received signal, wherein the first pin extends through a first and a third through hole and the second pin extends through a second and a fourth through hole so as to couple a first portion to a second portion, wherein the first portion includes the first and the second through holes, and the second portion includes the third and the fourth through holes, the third and fourth through holes being positioned in correspondence to the first and second through holes, and wherein the second pin is encompassed by the second through hole in a positive-fitted manner and the fourth through hole is configured such that the second pin has one additional degree of freedom of movement within the fourth through hole, wherein at least one of the first pin or the second pin comprises a magnetically polarized region of at least one magneto-elastically active region and at least one direction sensitive magnetic field sensor positioned approximate the magnetically polarized region and arranged to have a predetermined and fixed spatial coordination with the respective to the pin, and wherein at least one of the first or the second pin is at least partially hollow and the respective at least one direction sensitive magnetic field sensor is arranged inside the interior of the pin.
16. The method of claim 15, wherein the at least one magneto-elastically active region is directly or indirectly attached to or forms a part of the first or the second pin in such a manner that mechanical stress on the first or the second pin is transmitted to the magneto-elastically active region, and wherein a polarization of the magnetically polarized region becomes increasingly helically shaped as the applied stress increases.
17. The method of claim 15, further comprising: attaching the first portion to a hitch assembly; and attaching the second portion to a towing hook or a receiving tube configured to receive a draw bar.
18. The method of claim 17, further comprising: attaching the hitch assembly to a vehicle chassis.
19. A trailer hitch assembly for a vehicle comprising: two magnetoelastic pins, having respective magnetic fields, configured to couple a trailer hitch receiver to a chassis of the vehicle; a plurality of sensors corresponding to the two magnetoelastic pins, configured to detect changes in the respective magnetic fields; and a control unit configured to determine a magnitude and direction of a force acting on the trailer hitch receiver based on data from the plurality of sensors, determine that a first pin of the two magnetoelastic pins has a stress-induced change in a first direction, determine that a second pin of the two magnetoelastic pins has a stress-induced change in a second direction opposite the first direction, and responsively determine that a vertical force is acting on the trailer hitch receiver.
20. The vehicle trailer hitch assembly of claim 19, wherein the changes in the respective magnetic fields of the two magnetoelastic pins change based on the magnitude and direction of the force acting on the trailer hitch receiver, and wherein the plurality of sensors are configured to detect the respective changes in the magnetic fields corresponding to the amount of stress induced in the two magnetoelastic pins.
21. The vehicle trailer hitch assembly of claim 19, wherein one or both of the changes in the respective magnetic fields of the two magnetoelastic pins change based on a vertical force, a lateral force, a longitudinal force, and a rotational force acting on the trailer hitch receiver, and wherein the vertical force, lateral force, and the longitudinal force are perpendicular to each other.
22. The vehicle trailer hitch assembly of claim 19, wherein the trailer hitch receiver comprises an opening configured to engage a trailer hitch arm along a first axis, and wherein the two magnetoelastic pins comprise first and second magnetoelastic pins oriented perpendicular to and centered on the first axis.
23. The vehicle trailer hitch assembly of claim 22, wherein the first magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using a circular coupling, and the second magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using an oblong coupling.
24. The vehicle trailer hitch assembly of claim 23, wherein the second magnetoelastic pin is configured to slide within the oblong coupling in response to a longitudinal force, and wherein the control unit is further configured to: determine that the first magnetoelastic pin has a stress-induced change in a first direction by a first amount; determine that the second magnetoelastic pin has a stress-induced change in the first direction by a second amount; responsively determine that the longitudinal force is acting on the trailer hitch receiver; and determine a magnitude of the longitudinal force based on a differential between the first amount and the second amount.
25. The vehicle trailer hitch assembly of claim 23, wherein the plurality of sensors comprises two or more sensors corresponding to each of the first and second magnetoelastic pins.
26. The vehicle trailer hitch assembly of claim 25, wherein the control unit is further configured to: determine, based on the two or more sensors corresponding to the first magnetoelastic pin, that a first end of the first magnetoelastic pin has a stress-induced change in a first direction, and a second end of the first magnetoelastic pin has a stress-induced change in a second direction opposite the first direction; and responsively determine that a lateral force is acting on the trailer hitch receiver.
27. The vehicle trailer hitch assembly of claim 26, wherein the control unit is further configured to: determine, based on the two or more sensors corresponding to the first magnetoelastic pin, that a first end of the first magnetoelastic pin has a stress-induced change in a first direction, and a second end of the first magnetoelastic pin has a stress-induced change in a second direction opposite the first direction; determine, based on the two or more sensors corresponding to the second magnetoelastic pin, that a first end of the second magnetoelastic pin has a stress-induced change in the first direction, and a second end of the second magnetoelastic pin has a stress-induced change in the second direction opposite the first direction; and responsively determine that a rotational force is acting on the trailer hitch receiver.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Further aspects and characteristics of the invention ensue from the following description of the preferred embodiments of the invention with reference to the accompanying drawings, wherein
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(20)
(21) The sensor assembly 1 for force sensing comprises a first portion 2 (supporting yoke) having a first through hole 3 and a second through hole 4, a second portion 5 (receiving tube) having a third through hole 6 and fourth through hole 7. The third and fourth through holes 6, 7 are positioned in correspondence to the first and second through holes 3, 4.
(22) The second portion defines a Cartesian coordinate system having a longitudinal direction X, a transversal direction Y and a vertical direction Z. The longitudinal direction X extends in the direction of longitudinal extension of the second portion. The transversal direction Y extends in a direction perpendicular to the longitudinal direction X and in a horizontal plane. The vertical direction Z extends in a direction that perpendicular to the longitudinal direction X and the transversal direction Y.
(23) The sensor assembly 1 further comprises a first pin 8 and a second pin 9. The first pin 8 is arranged such that it extends through the first and third through holes 3, 6. The second pin 9 is arranged such that it extends through the second and fourth through holes 4, 7. The first portion 2 is coupled to the second portion 5 via the first and second pins 8, 9.
(24) At least one out of the first and the second pin 8, 9 comprises at least one magneto-elastically active region 10 (see
(25) The magneto-elastically active region 10 comprises at least one magnetically polarized region such that a polarization of the polarized region becomes increasingly helically shaped as the applied stress increases.
(26) The at least one pin 8, 9 further comprises a magnetic field sensor means arranged approximate the at least one magneto-elastically active region 10 for outputting a signal corresponding to a stress-induced magnetic flux emanating from the magnetically polarized region.
(27) The magnetic field sensor means comprises at least one direction sensitive magnetic field sensor L. The at least one direction sensitive magnetic field sensor is configured for determination of a shear force in at least one direction.
(28) The at least one direction sensitive magnetic field sensor L is in particular arranged to have a predetermined and fixed spatial coordination with the respective pin 8, 9.
(29) The pin 8, 9 comprises the at least one direction sensitive magnetic field sensor L is at least partially hollow. The at least one direction sensitive magnetic field sensor L is arranged inside the interior of the pin 8, 9.
(30) The first through hole 3 and the third through hole 6 are configured such that they encompass the first pin 8 in a positive-fitting manner. In other words, the first pin 8 extends through the first and third through holes 3, 6, and the first pin 8 is supported in at least two rotational degrees of freedom and at least two translational degrees of freedom by abutting surfaces of the through holes.
(31) The second pin 9 is encompassed by the second through hole 4 in a positive-fitted manner. In other words, the second pin 9 extends through the second through hole 4, and the second pin 9 is supported in at least two rotational degrees of freedom and at least two translational degrees of freedom by abutting surfaces of the second through hole 4.
(32) The fourth through hole 7 is configured such that the second pin 9 has one additional degree of freedom of movement (compared to the first pin 8 in the third through hole 6) within the fourth through hole 7. Differently stated, the second pin 9 extends through fourth through hole 7, and the second pin 9 is supported in at least two rotational degrees of freedom and at least one translational degree of freedom by abutting surfaces of the through holes. The number of translational degrees of freedom of the second pin 9 in the fourth through hole 7 is one more than the number of translational degrees of freedom of the first pin 8 the third through hole 6.
(33) The additional degree of freedom is a translational degree of freedom that extends in the longitudinal direction X.
(34) The first portion 2 has a yoke-like shape, wherein yoke legs 11 of the first portion comprise the first through hole 3 and second through hole 4.
(35) The second portion 5 has a tubular shape, wherein side walls and/or a center wall of the second portion 5 comprise the third through hole 6 and the fourth through hole 7.
(36) The direction sensitive magnetic field sensor is (or the direction sensitive magnetic field sensors are) configured to detect force components of shear forces introduced into the pins 8, 9 by the first portion 2 and the second portion 5.
(37) The first and/or second pin 8, 9 is fixedly attached (in all six degrees of freedom in a predetermined manner to the first portion 2. Bolts 12 screw the pins 8, 9 (via attachment flanges of the pins) to yoke legs 11 of the first portion 2.
(38) The second portion 5 comprises a center wall 13 extending in the longitudinal direction X and the vertical direction Z, the third through hole 6 and fourth through hole 7 extend through the center wall 13.
(39) The first portion 2 has a yoke-like shape, wherein the yoke legs 11 of the first portion 2 comprise the first and second through holes 3, 4, and wherein the center wall comprises the third and fourth through holes 6, 7.
(40) Direction sensitive magnetic field sensor(s) L is/are configured to detect force components of shear forces introduced into the pins 8, 9 by the first portion 2 and the second portion 5.
(41) Side walls 14 of the second portion 5 comprise through holes in side walls that are larger than the third and fourth through holes 6, 7, such that the shear forces are introduced into the pins 8, 9 by abutment surfaces of the first and second through holes 3, 4 in the yoke legs 11 and abutment surfaces of the third and fourth through holes 6, 7 in the center wall 13.
(42) The tow coupling 100 comprises the sensor assembly 1. The first portion 2 is a hitch assembly that is attached to the chassis 101 of a car.
(43) The second portion 5 is a receiving tube that is configured to receive a draw bar 102 (hitch bar, ball mount) of the tow coupling 100. The draw bar 102 can be partially inserted into the second portion 5. A pin 103 secures the draw bar 102 to the second portion 5.
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(45) The center wall 13 comprises the third through hole 6 and the fourth through hole 7.
(46) The center wall 13 can be welded into a corresponding slit in the second portion 5. The center wall 14 thereby forms a part of the second portion 5.
(47) The second portion 5 further comprises a draw bar barrier 99. The draw bar barrier can be formed by an abutment surface of the center wall 13. Alternatively, the draw bar barrier can be formed by an abutment edge or a bolt/pin extending (in a substantially radial direction) into the inside of the tubular second portion. The draw bar barrier 99 hinders a draw bar from contacting the first and second pins 8, 9.
(48)
(49) The first and/or second pin 8, 9 is an at least partially hollow pin. The hollow pin can be sealed by a front cover 15 and a rear cover 16. The rear cover 16 can provide a cable bushing to provide access for supply and/or signal lines 17.
(50) The pins 8, 9 comprise a plurality of direction sensitive field sensors L. A printed circuit board 18 supports the direction sensitive field sensors L.
(51) The pins 8, 9 can comprise one or more collars 19 of comparatively low magnetic permeability (compared to the hollow shaft of the pins 8, 9) arranged such that the positions of the one or more collars 19 substantially correspond to one or more of the positions of the through holes 3, 4, 6, 7 in the first and/or second portion.
(52) Alternatively, one or more of the through holes 3, 4, 6, 7 can comprise a collar/bushing 19 of comparatively low magnetic permeability (compared to the hollow shaft of the pins 8, 9).
(53) The first portion 2 and the second portion 5 can be configured to provide a gap between the first portion 2 and the second portion 5. The gap can comprise a material of low magnetic permeability (compared to the hollow shaft of the pins 8, 9).
(54)
(55) The first and/or second pin 8, 9 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22.
(56) The first magneto-elastically active region 21 is directly or indirectly attached to or form parts of the pin 8, 9, in such a manner that mechanic (shear) stress applied to the pin 8, 9 is at least partially transmitted to the first magneto-elastically active region 21.
(57) The second magneto-elastically active region 22 is directly or indirectly attached to or form parts of the pin 8, 9, in such a manner that mechanic (shear) stress applied to the pin 8, 9 is at least partially transmitted to the second magneto-elastically active region 22.
(58) Each magneto-elastically active region comprises a magnetically polarized region.
(59) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(60) The magnetic field sensor means comprises at least one first direction sensitive magnetic field sensor Lx1, Lz1 being arranged approximate the first magneto-elastically active region 21 for outputting a first signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(61) The magnetic sensor means comprises at least one second direction sensitive magnetic field sensor Lx2, Lz2 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(62) The at least one out of the first and the second pin 8, 9 comprises at least one X-direction sensitive magnetic field sensor Lx configured to detect a force component Fx1 in a longitudinal direction X that is defined by a direction of longitudinal extension of the second portion 5.
(63) The at least one out of the first and the second pin 8, 9 comprises at least one Z-direction sensitive magnetic field sensor Lz configured to detect a force component Fz1 in a vertical direction Z, that is substantially perpendicular to the longitudinal direction X and perpendicular to the transversal direction Y of longitudinal extension of the at least one out of the first and second pin 8, 9.
(64) Advantageously, the first and/or the second pin 8, 9 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the respective pin 8, 9 in such a manner that mechanic stress that is applied to the pin 8, 9 is transmitted to the magneto-elastically active regions.
(65) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(66) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(67) The magnetic field sensor means comprises at least one first direction sensitive magnetic field sensor L1 being arranged approximate the first magneto-elastically active region for outputting a first signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(68) The magnetic sensor means comprises at least one second direction sensitive magnetic field sensor L2 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(69) The first and/or the second pin 8, 9 comprises at least one respective first X-direction sensitive magnetic field sensor Lx11, Lx12 configured to detect a force component Fx1 in the first magneto-elastically active region 21 in the longitudinal direction X.
(70) The first and/or the second pin 8, 9 comprises at least one respective second X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a force component Fx2 in the second magneto-elastically active region 22 in the longitudinal direction X.
(71) The first and/or the second pin 8, 9 comprises at least one respective first Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a force component Fz1 in the first magneto-elastically active region 21 in the vertical direction Z.
(72) The first and/or the second pin 8, 9 comprises at least one second Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a force component Fz2 in the second magneto-elastically active region in the vertical direction Z.
(73) The sensor means comprises at least four magnetic field sensors L having a first to fourth sensing direction, wherein the sensing directions S and a shaft axis A (compare
(74) The at least one magneto-elastically active region projects along a circumference of the respective pin, and wherein said region is magnetized in that the domain magnetizations in the magnetically polarized region are in a circumferential direction of the member.
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(76) The configuration of the direction sensitive magnetic field sensors Lx1, Lx2, Lz1, Lz2 is explained in more detail by making reference to the simplified cross section of the sensor assembly 1, which is shown in
(77) The second sensor Lz1 (having the second sensing direction Sz1) and the fourth sensor Lz2 (having the fourth sensing direction Sz2) are shown in the simplified cross section of
(78) When the pin 8, 9 is exposed to the first and second shear stress forces FS1, FS2, the signals of the first group of sensors (comprising the first and the third sensor Lx1, Lx2) is analyzed so as to determine a first component of a force F inducing the respective shear stress forces FS1, FS2. In a Cartesian coordinate system, this first component may be identified with the X-component Fx of the applied force F. The evaluation of the measurement values of the sensors of the second group (i.e. the second sensor Lz1 and the fourth sensor Lz2) results in a value for a second component of the force F. Within the same Cartesian coordinate system, this second force is identified with the Z-component of the force F, i.e. the force component Fz.
(79)
(80) A first pair of magnetic field sensors comprising a first sensor L1 and a second sensor L2 is arranged inside the pin 8, 9 in that this pair of sensors cooperates with the first active region 261. Similar, a second pair of magnetic field sensors comprising a first and a second sensor L1* and L2* is arranged inside the pin 8, 9 so as to interact with the second active region 262. The sensors L1, L2 of the first pair and the sensors L1*, L2* of the second pair are arranged approximate the first and the second magneto-elastically active region 261, 262, respectively. The first sensor pair L1, L2 outputs a first signal S, which is illustrated as a voltage V varying with the applied force F in the lower left of
(81) Similarly, the second pair of magnetic sensors L1*, L2* outputs a second signal S* corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 262. This signal S* is also a voltage V* varying with the applied F (see lower right of
(82) Advantageously, all embodiments of the invention may be equipped with the sensor configuration of
(83) Furthermore, the embodiment of
(84)
(85) For determining the force component Fz the following set of equations have to be solved.
Fz*d1=Fz1*d2(1)
Fz*d3=Fz2*d2(2)
Fz=Fz1+Fz2(3)
d1=Fz1*d2/(Fz1+Fz2)(4)
d3=Fz2*d2/(Fz1+Fz2)(5) F1 is a reaction force on the first pin 8, F2 is a reaction force on the second pin 9. D2 is the distance between (the axes of) the first and the second pin 8, 9. D1 is the distance between the point of load (the ball coupling) and (the axis of) the second pin. D3 is the distance between the point of load and (the axis of) the first pin.
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(87) The fourth through hole 7 provides a degree of freedom in the longitudinal direction X.
(88) The transversal force component Fy creates a first reactive force Fx2 acting in the longitudinal direction X on the first magneto-elastically active region 21 of the first pin 8, and a second reactive force Fx1 acting in the longitudinal direction X on the second magneto-elastically active region 22 of the first pin 8.
(89) For determining the force component Fy the following set of equations have to be solved.
Fy*d3=Fx1*d2(6)
Fy*d3=Fx2*d2(7)
Fx1=Fx2(8)
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(91) The fourth through hole 7 provides a degree of freedom in the longitudinal direction X.
(92) The longitudinal force component Fx creates a first reactive force Fx2 acting in the longitudinal direction X on the first magneto-elastically active region 21 of the first pin 8, and a second reactive force Fx1 acting in the longitudinal direction X on the second magneto-elastically active region 22 of the first pin 8.
(93) For determining the force component Fx the following equation has to be solved.
Fx=Fx1+Fx2(9)
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(95) The first pin 8 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the first pin 8 in such a manner that mechanic stress that is applied to the first pin 8 is transmitted to the magneto-elastically active regions 21, 22.
(96) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(97) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(98) The magnetic field sensor means comprises at least one first direction sensitive magnetic field sensor Lz11 being arranged approximate the first magneto-elastically active region for outputting a first signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(99) The magnetic sensor means further comprises at least one second direction sensitive magnetic field sensor Lz21 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(100) The first pin 8 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a force component Fz1 in the first magneto-elastically active region 21 in the vertical direction Z.
(101) The first pin 8 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a force component Fz2 in the second magneto-elastically active region in the vertical direction Z.
(102) The second pin 9 is a naked pin, i.e. the second pin comprises no magneto-elastically active region and no direction sensitive magnetic field sensors.
(103) Differently stated, the first pin 8 comprises at least one first Z-direction sensitive magnetic field sensor Lz11 and at least one second Z-direction sensitive magnetic field sensor Lz21.
(104) The first and second pins 8, 9 are rigidly fixed within the first and second through holes 3, 4 of the first portion 2.
(105) The third and the fourth through holes 6, 7 can provide a minimal gap between the abutment surfaces of the second portion 5 and the first and second pins 8, 9.
(106)
(107) The first pin 8 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the first pin 8 in such a manner that mechanic stress that is applied to the first pin 8 is transmitted to the magneto-elastically active regions 21, 22.
(108) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(109) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(110) The magnetic field sensor means comprises at least one first and third direction sensitive magnetic field sensor Lx11, Lz11 being arranged approximate the first magneto-elastically active region for outputting a first signal and a third signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(111) The magnetic sensor means further comprises at least one second and fourth direction sensitive magnetic field sensor Lx21, Lz21 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal and a fourth signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(112) The first pin 8 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz11 in the first magneto-elastically active region 21 in the vertical direction Z.
(113) The first pin 8 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz12 in the second magneto-elastically active region in the vertical direction Z.
(114) The first pin 8 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx2 in the first magneto-elastically active region 21 in the longitudinal direction X.
(115) The first pin 8 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx1 in the second magneto-elastically active region in the longitudinal direction X.
(116) The second pin 9 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz21 in the first magneto-elastically active region 21 in the vertical direction Z.
(117) The second pin 9 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz22 in the second magneto-elastically active region in the vertical direction Z.
(118) Differently stated, the first pin 8 comprises at least one first X-direction sensitive magnetic field sensor Lx11, at least one second X-direction sensitive magnetic field sensor Lx21, at least one first Z-direction sensitive magnetic field sensor Lz11, and the at least one second Z-direction sensitive magnetic field sensor Lz21. The second pin 9 comprises at least one first Z-direction sensitive magnetic field sensor Lz11 and at least one second Z-direction sensitive magnetic field sensor Lz21.
(119) The first and second pins 8, 9 are rigidly fixed within the first and second through holes 3, 4 of the first portion 2.
(120) The third and the fourth through holes 6, 7 can provide a minimal gap between the abutment surfaces of the second portion 5 and the first and second pins 8, 9.
(121)
(122) The first pin 8 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the first pin 8 in such a manner that mechanic stress that is applied to the first pin 8 is transmitted to the magneto-elastically active regions 21, 22.
(123) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(124) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(125) The magnetic field sensor means comprises at least one first and third direction sensitive magnetic field sensor Lx11, Lz11 being arranged approximate the first magneto-elastically active region for outputting a first signal and a third signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(126) The magnetic sensor means further comprises at least one second and fourth direction sensitive magnetic field sensor Lx21, Lz21 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal and a fourth signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(127) The first pin 8 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz11 in the first magneto-elastically active region 21 in the vertical direction Z.
(128) The first pin 8 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz12 in the second magneto-elastically active region in the vertical direction Z.
(129) The first pin 8 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx2 in the first magneto-elastically active region 21 in the longitudinal direction X.
(130) The first pin 8 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx1 in the second magneto-elastically active region in the longitudinal direction X.
(131) The second pin 9 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz21 in the first magneto-elastically active region 21 in the vertical direction Z.
(132) The second pin 9 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz22 in the second magneto-elastically active region 22 in the vertical direction Z.
(133) The second pin 9 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx10 in the first magneto-elastically active region 21 in the longitudinal direction X.
(134) The second pin 9 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx20 in the second magneto-elastically active region 22 in the longitudinal direction X.
(135) Therefore, the configuration of the second pin 9 is substantially similar to the configuration of the first pin 8.
(136) Differently stated, the first pin 8 comprises at least one first X-direction sensitive magnetic field sensor Lx11, at least one the second X-direction sensitive magnetic field sensor Lx21, at least one first Z-direction magnetic field sensor Lz11, and at least one second Z-direction magnetic field sensor Lz21. The second pin comprises at least one first X-direction sensitive magnetic field sensor Lx11, at least one second X-direction sensitive magnetic field sensor Lx21, at least one first Z-direction magnetic field sensor Lz11, and at least one second Z-direction magnetic field sensor Lz21.
(137) However, the first and the second longitudinal force components Fx10, Fx20 are comparatively small (for example, resulting from friction between the abutment surface of the fourth through hole 7 and the second pin 9) or substantially zero. This is a direct result of the additional translational degree of freedom in the longitudinal direction X, which degree of freedom is provided by the fourth through hole 7 in the second portion 5.
(138) The first and second pins 8, 9 are rigidly fixed within the first and second through holes 3, 4 of the first portion 2.
(139) The third and the fourth through holes 6, 7 can provide a minimal gap between the abutment surfaces of the second portion 5 and the first and second pins 8, 9.
(140)
(141) The first pin 8 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the first pin 8 in such a manner that mechanic stress that is applied to the first pin 8 is transmitted to the magneto-elastically active regions 21, 22.
(142) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(143) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(144) The magnetic field sensor means comprises at least one first and third direction sensitive magnetic field sensor Lx11, Lz11 being arranged approximate the first magneto-elastically active region for outputting a first signal and a third signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(145) The magnetic sensor means further comprises at least one second and fourth direction sensitive magnetic field sensor Lx21, Lz21 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal and a fourth signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(146) The first pin 8 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz11 in the first magneto-elastically active region 21 in the vertical direction Z.
(147) The first pin 8 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz12 in the second magneto-elastically active region in the vertical direction Z.
(148) The first pin 8 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx2 in the first magneto-elastically active region 21 in the longitudinal direction X.
(149) The first pin 8 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx1 in the second magneto-elastically active region in the longitudinal direction X.
(150) The second pin 9 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz21 in the first magneto-elastically active region 21 in the vertical direction Z.
(151) The second pin 9 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz22 in the second magneto-elastically active region 22 in the vertical direction Z.
(152) The second pin 9 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx22 in the first magneto-elastically active region 21 in the longitudinal direction X.
(153) The second pin 9 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx21 in the second magneto-elastically active region 22 in the longitudinal direction X.
(154) Therefore the general configuration of the first pin 8 is substantially similar to the configuration of the first pin depicted in
(155) The general configuration of the second pin 9 is substantially similar to the configuration of the first pin 8.
(156) The first and second pins 8, 9 are rigidly fixed within the first and second through holes 3, 4 of the first portion 2.
(157) The third and the fourth through holes 6, 7 can provide a minimal gap between the abutment surfaces of the second portion 5 and the first and second pins 8, 9. Optionally, the fourth through hole 7 can provide no minimal gap, such that the second pin 9 is rigidly fixed within the third and the fourth through hole 7.
(158)
(159) The first pin 8 comprises a first magneto-elastically active region 21 and a second magneto-elastically active region 22, which are directly or indirectly attached to or form parts of the first pin 8 in such a manner that mechanic stress that is applied to the first pin 8 is transmitted to the magneto-elastically active regions 21, 22.
(160) Each magneto-elastically active region 21, 22 comprises a magnetically polarized region.
(161) The magnetic polarization of the first magneto-elastically active region 21 and the magnetic polarization of the second magneto-elastically active region 22 can be substantially opposite to each other.
(162) The magnetic field sensor means comprises at least one first direction sensitive magnetic field sensor Lz11 being arranged approximate the first magneto-elastically active region for outputting a first signal corresponding to a stress-induced magnetic flux emanating from the first magnetically polarized region 21.
(163) The magnetic sensor means further comprises at least one second direction sensitive magnetic field sensor Lz21 being arranged approximate the second magneto-elastically active region 22 for outputting a second signal and a fourth signal corresponding to a stress-induced magnetic flux emanating from the second magnetically polarized region 22.
(164) The first pin 8 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz11 in the first magneto-elastically active region 21 of the first pin 8 in the vertical direction Z.
(165) The first pin 8 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz12 in the second magneto-elastically active region of the first pin 8 in the vertical direction Z.
(166) The first pin 8 comprises no X-direction sensitive magnetic field sensors.
(167) Therefore, the general configuration of the first pin 8 is substantially similar to the general configuration of the first pin 8 depicted in
(168) The second pin 9 comprises a first and a third Z-direction sensitive magnetic field sensor Lz11, Lz12 configured to detect a vertical force component Fz21 in the first magneto-elastically active region 21 in the vertical direction Z.
(169) The second pin 9 further comprises a second and a fourth Z-direction sensitive magnetic field sensor Lz21, Lz22 configured to detect a vertical force component Fz22 in the second magneto-elastically active region 22 in the vertical direction Z.
(170) The second pin 9 comprises a first and a third X-direction sensitive magnetic field sensor Lx11, L12 configured to detect a longitudinal force component Fx22 in the first magneto-elastically active region 21 in the longitudinal direction X.
(171) The second pin 9 further comprises a second and a fourth X-direction sensitive magnetic field sensor Lx21, Lx22 configured to detect a longitudinal force component Fx21 in the second magneto-elastically active region 22 in the longitudinal direction X.
(172) Therefore, the second pin 9 generally comprises a configuration that is substantially similar to the general configuration of the second pin 9 depicted in
(173) The first and second pins 8, 9 are rigidly fixed within the first and second through holes 3, 4 of the first portion 2.
(174) The third and the fourth through hole 6, 7 can provide a minimal gap between the abutment surfaces of the second portion 5 and the first and second pins 8, 9. Optionally, the fourth through hole 7 can provide no minimal gap, such that the second pin 9 is rigidly fixed within the third and the fourth through hole 7.
(175)
(176) The sensor assembly 1 further comprises a second portion 5 (trailer hitch, towing hook) having a third and fourth through hole 6, 7. The third and fourth through holes 6, 7 are positioned in correspondence to the first and second through holes 3, 4.
(177) The sensor assembly 1 further comprises a first pin 8 and a second pin 9. The first pin 8 is arranged such that it extends through the first and third through holes 3, 6. The second pin 9 is arranged such that it extends through the second and fourth through holes 4, 7.
(178) The first portion 2 is coupled to the second portion 5 via the first and second pins 8, 9.
(179) At least one out of the first and the second pin 8, 9 comprises at least one magneto-elastically active region 10 that is directly or indirectly attached to or forms a part of the pin 8, 9 in such a manner that mechanic stress on the pin is transmitted to the magneto-elastically active region.
(180) The magneto-elastically active region 10 comprises at least one magnetically polarized region such that a polarization of the polarized region becomes increasingly helically shaped as the applied stress increases.
(181) The at least one pin 8, 9 further comprises a magnetic field sensor means arranged approximate the at least one magneto-elastically active region 10 for outputting a signal corresponding to a stress-induced magnetic flux emanating from the magnetically polarized region.
(182) The magnetic field sensor means comprise at least one direction sensitive magnetic field sensor L, which is configured for determination of a shear force in at least one direction.
(183) The at least one direction sensitive magnetic field sensor L is arranged to have a predetermined and fixed spatial coordination with the pin 8, 9.
(184) The pin 8, 9 comprising the at least one direction sensitive magnetic field sensor L is at least partially hollow.
(185) The at least one direction sensitive magnetic field sensor L is arranged inside the interior of the pin 8, 9.
(186) The first and second pins 8, 9 are substantially arranged along the vertical direction Z. The pins 8, 9 extend in the transversal direction Y. The longitudinal direction is perpendicular to the vertical direction Z and the transversal direction Y to define the Cartesian coordinate system. The system of equations that has to be solved in order to determine the respective load components, has to be altered accordingly.
(187) Further features and aspects of the invention (which have been described with respect to the preceding embodiments) may also apply to this embodiment.
(188) The sensor assembly 1 is part of a tow coupling 100. The first part 2 is configured to be attached to the chassis of an automobile. The second part 5 provides a ball head 104 that is configured to couple to a trailer.
(189) The direction sensitive sensors L may be vector sensors. In particular, Hall-effect, magneto-resistance, magneto-transistor, magneto-diode, MAGFET field sensor or fluxgate magneto-meter sensors can be applied. This advantageously applies to all embodiments of the invention.
(190) The sensor assembly for force sensing according to aspects of the invention is advantageously applicable for load detection tow couplings, for load detection in farming equipment, and/or for load detection in construction equipment.
(191) Although certain presently preferred embodiments of the disclosed invention have been specifically described herein, it will be apparent to those skilled in the art to which the invention pertains that variations and modifications of the various embodiments shown and described herein may be made without departing from the spirit and scope of the invention. Accordingly, it is intended that the invention be limited only to the extent required by the appended claims and the applicable rules of law.