Wind turbine blade with aerodynamic device attached thereto
10697426 ยท 2020-06-30
Assignee
Inventors
Cpc classification
F05B2240/57
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/3062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/2211
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2260/96
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An aerodynamic device is described for mounting to an outer surface of a wind turbine blade. The aerodynamic device includes a baseplate having an inner surface defining a mounting region and a sealing region at least partially surrounds the mounting region. The mounting region is bonded to the outer surface of the blade by an adhesive. A seal is provided between the sealing region of the baseplate and the outer surface of the blade. The seal at least partially surrounds the mounting region. A barrier is provided between the seal and the adhesive. The barrier is arranged substantially to prevent contact between the seal and the adhesive.
Claims
1. A wind turbine blade comprising an aerodynamic device mounted to an outer surface of the blade, the aerodynamic device comprising a baseplate having an inner surface defining a mounting region and a sealing region at least partially surrounding the mounting region, wherein: the mounting region is bonded to the outer surface of the blade by an adhesive; a seal is provided between the sealing region of the baseplate and the outer surface of the blade, the seal at least partially surrounding the mounting region; and a barrier is provided between the seal and the adhesive, the barrier being arranged substantially to prevent contact between the seal and the adhesive, wherein the sealing region comprises a skirt at least partially surrounding the mounting region, the skirt being arranged to cover the seal.
2. The wind turbine blade of claim 1, wherein the barrier is integral with the baseplate.
3. The wind turbine blade of claim 1, wherein the barrier forms a second seal around the adhesive.
4. The wind turbine blade of claim 1, wherein the barrier includes one or more features protruding from the inner surface of the baseplate.
5. The wind turbine blade of claim 1, wherein the barrier comprises a ridge.
6. The wind turbine blade of claim 1, wherein the barrier is configured to define a tortuous path between the seal and the adhesive.
7. The wind turbine blade of claim 1, wherein the seal comprises sealant or a gasket.
8. The wind turbine blade of claim 1, wherein the skirt is inclined relative to the mounting region and a peripheral edge of the skirt is substantially in contact with the outer surface of the blade.
9. The wind turbine blade of claim 8, wherein the peripheral edge of the skirt forms a seal against the outer surface of the blade.
10. The wind turbine blade of claim 1, wherein the aerodynamic device is mounted to a trailing edge of the blade.
11. The wind turbine blade of claim 10, wherein the aerodynamic device includes a plurality of serrations extending from the baseplate.
12. The wind turbine blade of claim 1, wherein the baseplate is bonded to a pressure surface of the blade and the aerodynamic device further comprises one or more anti-peel features extending from the baseplate and overlapping a suction surface of the blade.
13. The wind turbine blade of claim 12, wherein the anti-peel features comprise one or more fingers.
14. A wind turbine comprising the wind turbine blade of claim 1.
15. A wind turbine blade comprising an aerodynamic device mounted to an outer surface of the blade, the aerodynamic device comprising a baseplate having an inner surface defining a mounting region and a sealing region at least partially surrounding the mounting region, wherein: the mounting region is bonded to the outer surface of the blade by an adhesive; a seal is provided between the sealing region of the baseplate and the outer surface of the blade, the seal at least partially surrounding the mounting region; and a barrier is provided between the seal and the adhesive, the barrier being arranged substantially to prevent contact between the seal and the adhesive, wherein the barrier comprises a plurality of ridges that are spaced apart such that channels are defined between adjacent ridges.
16. The wind turbine blade of claim 15, wherein the seal comprises sealant and at least some of the sealant is located in at least one of the channels.
17. The wind turbine blade of claim 15, wherein a gap is defined between a tip of each of the plurality of ridges and the outer surface of the blade.
18. A wind turbine blade comprising an aerodynamic device mounted to an outer surface of the blade, the aerodynamic device comprising a baseplate having an inner surface defining a mounting region and a sealing region at least partially surrounding the mounting region, wherein: the mounting region is bonded to the outer surface of the blade by an adhesive; a seal is provided between the sealing region of the baseplate and the outer surface of the blade, the seal at least partially surrounding the mounting region; and a barrier is provided between the seal and the adhesive, the barrier being arranged substantially to prevent contact between the seal and the adhesive, wherein the barrier comprises a lip that forms a further seal against the outer surface of the blade.
19. The wind turbine blade of claim 18, wherein the lip is flexible and is angled towards an outer perimeter of the baseplate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(14) Referring to
(15) The baseplate 36 has a generally trapezoidal shape comprising first and second generally trapezoidal surfaces 40 and 42, also referred to as inner and outer surfaces respectively. Only the inner surface 40 is visible in the perspective view of
(16) A perimeter 46 of the baseplate 36 comprises four edges: a leading edge 48, a trailing edge 50, and two transverse edges 52, 54 between the leading and trailing edges 48 and 50. The leading and trailing edges 48 and 50 are substantially parallel, with the leading edge 48 being slightly shorter than the trailing edge 50. The transverse edges 52, 54 converge slightly moving from the trailing edge 50 to the leading edge 48 of the baseplate 36 to provide the trapezoidal shape of the baseplate 36. This shape optimises airflow over the baseplate 36 in use. The serrations 38 extend outwards from near the trailing edge 50 of the baseplate 36.
(17) The inner surface 40 of the baseplate 36 includes a sealing region 56 between the mounting region 44 and the perimeter 46 of the baseplate 36. The sealing region 56 surrounds the mounting region 44 in this example. The sealing region 56 includes a barrier 58 comprising a series of ridges 60. The ridges 60 protrude from the inner side 40 of the baseplate 36. The ridges 60 are each arranged in a generally trapezoidal loop or track surrounding the mounting region 44. Accordingly, a portion of each ridge 60 extends substantially parallel to each of the four edges 48, 50, 52 and 54 of the baseplate 36. The ridges 60 are shown more clearly in
(18) The series of ridges 60a-e includes an innermost ridge 60a, located closest to the mounting region 44, an outermost ridge 60e located closest to the perimeter 46 of the baseplate 36, and three intermediate ridges 60b, 60c and 60d between the innermost and outermost ridges 60a and 60e. The ridges 60a-e are spaced apart by approximately 0.4 mm in this example, such that a series of four channels 72a-d each having a width of approximately 0.4 mm are defined between the ridges 60a-e. As shown in
(19) The sealing region 56 of the baseplate 36 comprises a skirt 82, which surrounds the series of ridges 60a-e. Accordingly, the barrier 58 is located between the skirt 82 and the mounting region 44. A peripheral edge 83 of the skirt 82 defines the outer perimeter 46 of the baseplate 36. The skirt 82 is inclined slightly relative to the plane of the mounting region 44 such that the perimeter 46 of the baseplate 36 is in contact with the outer surface 28 of the blade 18 when the device 34 is mounted to the blade 18.
(20) As shown in
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(22) The device 34 is bonded to the outer surface 28 of the blade 18 by means of a layer of double-sided adhesive tape 92, comprising a pressure-sensitive adhesive. The tape 92 is applied to the mounting region 44 of the inner side 40 of the baseplate 36 prior to fitting the device 34 to the blade 18. In order to mount the device 34 to the blade 18, the device 34 is arranged in the desired position on the blade 18 and pressure is applied to the baseplate 36 to press the adhesive tape 92 into contact with the outer surface 28 of the blade 18.
(23) Referring to
(24) Referring again to
(25) The skirt 82 of the baseplate 36 is inclined towards the pressure surface 29 of the blade 18 when the baseplate 36 is mounted to the blade 18. The skirt 82 is relatively thin and provides a smooth transition between the blade surface 28 and the device 34, thus further optimising airflow over the baseplate 36. The peripheral edge 83 of the skirt 82 is in contact with the outer surface 28 of the blade 18 such that the skirt 82 defines a substantially enclosed volume 95 surrounding the adhesive layer 92 between the baseplate 36 and the outer surface 28 of the blade 18.
(26) Referring now to
(27) The series of ridges 60 described above and shown in
(28) For example, the wet sealant 97 is initially injected into the region between the perimeter 46 of the baseplate 36 and the outermost ridge 60e. After filling this region, the wet sealant 97 flows or spreads towards the adhesive tape 92 through the gap 94 (see also
(29) The ridges 60a-e therefore define a tortuous path between the sealant 97 and the adhesive 92 and serve to slow the progression of wet sealant 97 towards the adhesive tape 92 such that the sealant 97 cures before reaching the adhesive 92. The ridges therefore effectively form a labyrinth seal around the mounting region 44, and hence around the adhesive 92. It has been found that a series of five ridges 60 in this embodiment is sufficient to slow the sealant 97 sufficiently so that it cures before reaching the adhesive tape 92. It can be seen in
(30) Referring still to
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(32) The lip 98 has a height that is slightly greater than the thickness of the adhesive tape 92. In this example, the height of the lip 98 is approximately 1.2 mm. The height of the lip 98 is selected so that the top of the lip 98 makes contact with the outer surface 28 of the blade 18 (in this case with the pressure surface 29) when the device 34a is mounted to the blade 18. The lip 98 is angled slightly towards the periphery 46 of the baseplate 36 to encourage a slight deflection of the lip 98 in this direction when the baseplate 36 is pressed against the outer surface 28 of the blade 18 to compress the adhesive tape 92.
(33) The lip 98 itself forms a seal against the outer surface 28 (in this case the pressure surface 29) of the blade 18 to prevent any wet sealant 97 from flowing past the lip 98 towards the adhesive tape 92. As the lip 98 is inclined towards the periphery 46 of the baseplate 36, the pressure of the wet sealant 97 acting against the lip 98 will cause the lip 98 to move slightly towards a more vertical position. This results in the lip 98 being pushed more tightly against the outer surface 28 of the blade 18 by the sealant 97 thus creating a tighter seal.
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(35) As with the first embodiment, the height of the ridge 100 is slightly less than the thickness of the adhesive tape 92 such that the ridge 100 does not make contact with the pressure surface 29 of the blade 18 when the device 34b is mounted to the blade 18. The ridge 100 therefore does not affect compression of the adhesive tape 92 and hence does not affect the bond between the device 34b and the blade 18. A rubber gasket 101 is provided between the perimeter 46 of the baseplate 36 and the mounting region 44 instead of the wet sealant 97 described in relation to the first and second embodiments. The ridge 100 provides a barrier between the rubber gasket 101 and the adhesive tape 92 and serves to retain the gasket 101 in place and prevent the gasket 101 from coming into contact with the adhesive tape 92. The rubber gasket 101 therefore does not interfere with the bond between the device 34b and the blade 18. The gasket 101 protects the adhesive tape 92 from ingress of dust or moisture which may otherwise cause deterioration of the adhesive 92 over time when the blade 18 is in use.
(36) The rubber gasket 101 is provided within the periphery 46 of the baseplate 36 and is covered by the skirt 82. The skirt 82 therefore protects the gasket 101 from direct exposure to climatic conditions and conceals the gasket 101 so that the gasket 101 does not detract from the aesthetic appearance of the blade 18. Further, the concealed gasket 101 does not adversely affect the aerodynamic performance of the blade 18 since it is not directly exposed to airflow over the blade 18. The skirt 82 is shaped to provide optimum airflow over the blade 18, which allows consistent and reproducible performance to be achieved.
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(38) Whilst the present invention has been described by way of example above in relation to a serrated trailing edge device, it will be appreciated that the inventive principles described above can be applied equally to other aerodynamic devices such as vortex generators and flaps which include a baseplate for bonding to the surface 28 of the blade 18. A vortex generator device 104 is shown, for example, in
(39) The anti-peel fingers 84 described in relation to
(40) Many modifications may be made to the above examples without departing from the invention as defined in the following claims. For example, whilst adhesive tape 92 has been described in relation to the above examples, other suitable adhesive may be used to bond the baseplate 36 to the outer surface 28 of the blade 18, for example structural adhesive such as epoxy or methacrylate adhesives may be used. The number and dimensions of the various ridges 60 and channels 72 in the first embodiment may vary in other embodiments. A variant of the second embodiment may include multiple lips. Further embodiments may, for example, incorporate a combination of lips and ridges. A flexible skirt, such as the skirt 82 described in relation to the fourth embodiment shown in