High pressure tank
10697590 ยท 2020-06-30
Assignee
Inventors
Cpc classification
F17C2203/0604
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2209/234
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0658
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F17C13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C1/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A high pressure tank includes: a resin liner for containing a fluid; a reinforced layer covering an outer surface of the liner; and a cap including a supply/discharge hole for supplying and discharging the fluid to and from the liner. Gas vent passages formed in the cap each including at one end a first opening open toward the cap-facing surface of the liner and at the other end a second opening open toward at least one of an inside of the supply/discharge hole and an outside of the reinforced layer. A cross-sectional area of the gas vent passage at the one end perpendicular to a longitudinal direction and the first opening are smaller than other cross-sectional areas of the gas vent passage perpendicular to the longitudinal direction.
Claims
1. A high pressure tank comprising: a resin liner configured to contain a fluid; a reinforced layer covering an outer surface of the liner; and a cap including a supply/discharge hole configured to supply and discharge the fluid to and from the liner, wherein: the outer surface of the liner includes a reinforced-layer-facing surface facing toward the reinforced layer and a cap-facing surface facing toward the cap; a gas vent passage is formed in the cap, the gas vent passage having at one end a first opening facing toward the cap-facing surface and at another end a second opening facing toward at least one of an inside of the supply/discharge hole and an outside of the reinforced layer; a cross-sectional area of the gas vent passage at one end perpendicular to its longitudinal direction and an opening area of the first opening are smaller than a cross-sectional area of the gas vent passage at another portion perpendicular to the longitudinal direction; and a plug inserted in an insertion hole formed in the cap to open toward the cap-facing surface, wherein: a plug passage penetrating the plug at least partially forms the one end of the gas vent passage, and a cap passage formed in the cap forms the other end of the gas vent passage; and the first opening is formed in an end surface at one end of the plug facing toward the cap-facing surface.
2. The high pressure tank according to claim 1, wherein the area of the first opening is set such that a maximum shear stress generated at a portion of the liner facing toward the first opening is equal to or less than of a yield stress S of a resin material constituting the liner.
3. The high pressure tank according to claim 2, wherein the first opening has a circular shape with a diameter D, and the diameter D meets a following inequality: D<ST2/P, where T represents a thickness T of the portion of the liner facing toward the first opening, P represents a maximum filling pressure P of the fluid, and S represents the yield stress S of the resin material.
4. The high pressure tank according to claim 1, wherein the plug and the cap are formed of a same material.
5. A high pressure tank comprising: a resin liner configured to contain a fluid; a reinforced layer covering an outer surface of the liner; and a cap including a supply/discharge hole configured to supply and discharge the fluid to and from the liner, wherein: the outer surface of the liner includes a reinforced-layer-facing surface facing toward the reinforced layer and a cap-facing surface facing toward the cap; a gas vent passage is formed in the cap, the gas vent passage having at one end a first opening facing toward the cap-facing surface and at another end a second opening facing toward at least one of an inside of the supply/discharge hole and an outside of the reinforced layer; a plug inserted in an insertion hole formed in the cap to open toward the cap-facing surface; and a cross-sectional area of the gas vent passage at one end perpendicular to its longitudinal direction and an opening area of the first opening are smaller than a cross-sectional area of the gas vent passage at another portion perpendicular to the longitudinal direction, wherein: a groove passage formed on a surface of the plug at least partially forms the one end of the gas vent passage, and a cap passage formed in the cap forms the other end of the gas vent passage; and the first opening is formed in an end surface at the one end of the plug facing toward the cap-facing surface.
6. The high pressure tank according to claim 5, wherein the area of the first opening is set such that a maximum shear stress generated at a portion of the liner facing toward the first opening is equal to or less than of a yield stress S of a resin material constituting the liner.
7. The high pressure tank according to claim 6, wherein the first opening has a circular shape with a diameter D, and the diameter D meets a following inequality: D<ST2/P, where T represents a thickness T of the portion of the liner facing toward the first opening, P represents a maximum filling pressure P of the fluid, and S represents the yield stress S of the resin material.
8. The high pressure tank according to claim 5, wherein the plug and the cap are formed of a same material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7) A preferred embodiment of a high pressure tank according to the present invention will be described in detail below with reference to the accompanying drawings.
(8) The high pressure tank according to the present invention is mounted on, for example, a fuel cell vehicle, and is suitably used to contain a hydrogen gas to be supplied to a fuel cell system. The present embodiment will describe an example where the high pressure tank contains a hydrogen gas as a fluid to be supplied to the fuel cell system, yet is not limited to this in particular. The high pressure tank according to the present invention can contain fluid other than the hydrogen gas.
(9) As shown in
(10) The liner 14 is a hollow body made of resin, and can contain a hydrogen gas inside. More specifically, the liner 14 includes a main body portion 18 having an outer surface covered by the reinforced layer 12, a dented portion 20 that is bent inward of the main body portion 18, and a cylindrical portion 22 that protrudes outward of the main body portion 18 from the dented portion 20. That is, an outer surface of the main body portion 18 of the outer surface of the liner 14 is a reinforced-layer-facing surface 24 that faces toward the reinforced layer 12. Outer surfaces of the dented portion 20 and the cylindrical portion 22 are a cap-facing surface 26 that faces toward the cap 16 as described below.
(11) A thin portion 22a is formed on a protrusion end (distal end) side of the cylindrical portion 22. A male screw 22b is formed on a side closer to a proximal end than the thin portion 22a of the cylindrical portion 22. The thin portion 22a is a portion thinner than the other portions. The thickness of the thin portion 22a is preferably 1 mm or more to provide sufficient rigidity.
(12) As shown in
(13) An end surface 30a of the shoulder portion 30 on a side opposite to the protrusion portion 28 (an arrow direction Y side in
(14) An outer diameter of the protrusion portion 28 is substantially constant. On the other hand, an inner diameter of the protrusion portion 28, i.e., a diameter of the supply/discharge hole 32 varies by location. More specifically, the supply/discharge hole 32 includes a medium inner diameter hole 34 located on the side of the protrusion portion 28 in the axial direction, a large inner diameter hole 36 located on a side of the shoulder portion 30, and a small inner diameter hole 38 formed between the medium inner diameter hole 34 and the large inner diameter hole 36.
(15) The cylindrical portion 22 is inserted in the large inner diameter hole 36. Thus, an outer circumferential surface of the cylindrical portion 22 is disposed along an inner circumferential surface of the large inner diameter hole 36. That is, it is possible to supply the hydrogen gas from the medium inner diameter hole 34 and the small inner diameter hole 38 of the supply/discharge hole 32 to the liner 14 via the interior of the cylindrical portion 22. Further, it is possible to discharge the hydrogen gas inside the liner 14 via the interior of the cylindrical portion 22 and the small inner diameter hole 38 and the medium inner diameter hole 34 of the supply/discharge hole 32.
(16) Hence, a direction from the distal end side to the proximal end side of the cylindrical portion 22 is a supply direction (the arrow direction in
(17) An inner diameter of the large inner diameter hole 36 is set to a size matching an outer diameter of the cylindrical portion 22. More specifically, an inner diameter of a portion of the large inner diameter hole 36 facing toward the thin portion 22a is smaller than an inner diameter of a portion on a side closer to the proximal end than the thin portion 22a. An inner wall of the large inner diameter hole 36 includes, at a portion facing toward the thin portion 22a of the cylindrical portion 22, a seal groove 40 of an annular shape along a circumferential direction of the large inner diameter hole 36, and at a portion facing toward the male screw 22b of the cylindrical portion 22, a female screw 42 to be screwed with the male screw 22b.
(18) Inside the seal groove 40, a seal member 44 formed by an O ring is disposed. A distance (seal gap) between an inner wall surface of the seal groove 40 and the outer circumferential surface of the thin portion 22a is set to maintain a compressed state of the seal member 44 therebetween. Thus, the outer circumferential surface of the cylindrical portion 22 and the inner circumferential surface of the supply/discharge hole 32 of the cap 16 are sealed.
(19) At downstream of the seal groove 40 in the supply direction, the male screw 22b and the female screw 42 are screwed to form a bonding portion 46 that bonds the outer circumferential surface of the cylindrical portion 22 and the inner circumferential surface of the large inner diameter hole 36.
(20) An insertion hole 50 and a cap passage 52 are further formed in the cap 16 and respectively have circular cross-sectional shapes. The insertion hole 50 has a predetermined length from the end surface 30a of the shoulder portion 30 to the protrusion portion 28, and communicates with one end of the cap passage 52. The insertion hole 50 has a diameter larger than that of the cap passage 52. Therefore, a step surface 54 formed between the insertion hole 50 and the cap passage 52 by a difference of their diameters. The insertion hole 50 and the cap passage 52 are formed in plural in the cap 16 at constant intervals in a circumferential direction.
(21) A plug 56 is inserted in the insertion hole 50. As shown in
(22) An opening at the other end of the large diameter passage 58b is formed in another end surface 56b of the plug 56. The other end surface 56b of the plug 56 is in contact with the step surface 54.
(23) As shown in
(24) Hence, in the present embodiment, a gas vent passage 64 includes one end open toward an outer surface of the dented portion 20 and the other end open toward the supply/discharge hole 32, and is formed by the plug passage 58 and the cap passage 52. A cross-sectional area perpendicular to a longitudinal direction of the small diameter passage 58a (also simply referred to as a cross-sectional area below) that forms the one end of the gas vent passage 64, and an area of the first opening 60 are smaller than the other portions (the large diameter passage 58b and the cap passage 52). In the present embodiment, the cross-sectional area of the small diameter passage 58a and the area of the first opening 60 are the same. The small diameter passage 58a, the large diameter passage 58b and the cap passage 52 respectively have constant cross-sectional areas along the extension direction.
(25) More specifically, for a reason described below, the area of the first opening 60 is preferably set such that a maximum shear stress C generated at a portion 14a of the liner 14 facing toward the first opening 60 (see
(26) That is, as shown in
(27) As shown in
(28) A circumferential surface of the head portion 72 is formed in a tapered shape whose diameter expands from one end surface on the upstream side to the other end surface on the downstream side in the supply direction. In the large inner diameter hole 36, one end surface of the head portion 72 comes into contact with a step surface formed between the small inner diameter hole 38 and the large inner diameter hole 36, and the other end surface of the head portion 72 comes into contact with a distal end surface of the cylindrical portion 22.
(29) The cylinder portion 74 is inserted on an inner side of the cylindrical portion 22, so that the passage hole 76 communicates with the medium inner diameter hole 34 and the small inner diameter hole 38 of the supply/discharge hole 32 and the interior of the liner 14. An outer circumferential surface of the cylinder portion 74 extends along the inner circumferential surface of the large inner diameter hole 36 with the cylindrical portion 22 interposed therebetween. That is, the cylindrical portion 22 is sandwiched between the outer circumferential surface of the cylinder portion 74 and the inner circumferential surface of the large inner diameter hole 36.
(30) From a viewpoint to sandwich the cylindrical portion 22 more suitably, the cylinder portion 74 is preferably press-fitted in the cylindrical portion 22. In this case, the cylinder portion 74 presses the cylindrical portion 22 toward the inner circumferential surface of the large inner diameter hole 36. Then, the outer circumferential surface of the cylindrical portion 22 comes into pressing contact with the inner circumferential surface of the large inner diameter hole 36. Consequently, it is easy to keep the seal gap constant.
(31) As described above, the collar 70 employs a simple configuration including only the head portion 72 and the cylinder portion 74, and therefore can be easily attached to the large inner diameter hole 36 and the cylindrical portion 22.
(32) The high pressure tank 10 according to the present embodiment is basically configured as described above. As described above, in this high pressure tank 10, the high pressure hose is connected with the supply/discharge hole 32 of the cap 16 with a solenoid valve interposed therebetween to supply the hydrogen gas from a hydrogen supply source (not shown) into the liner 14 via the supply/discharge hole 32 and the passage hole 76. When the hydrogen gas supplied in this way pressurizes the interior of the high pressure tank 10. In other words, when the hydrogen gas filling the liner 14 applies a high pressure, the hydrogen gas inside readily permeates the liner 14.
(33) As described above, in this high pressure tank 10, a portion between the end surface 30a of the shoulder portion 30 and the outer surface (cap-facing surface 26) of the dented portion 20 is open to the supply/discharge hole 32 via the gas vent passages 64. Hence, when the hydrogen gas permeates the liner 14 and enters the gap between the reinforced-layer-facing surface 24 and the reinforced layer 12, the hydrogen gas readily moves toward the portion between the outer surface of the dented portion 20 and the end surface 30a of the shoulder portion 30 on a low pressure side.
(34) The hydrogen gas between the outer surface of the dented portion 20 and the end surface 30a of the shoulder portion 30 is guided from the first openings 60 into the gas vent passages 64, and flows toward the other end side of the gas vent passages 64. Then, the hydrogen gas is released to the supply/discharge hole 32 via the second openings 62. Consequently, even when the hydrogen gas permeates the liner 14, it is possible to prevent the hydrogen gas from retaining between the reinforced-layer-facing surface 24 and the reinforced layer 12.
(35) As described above, in this high pressure tank 10, the cross-sectional area on the one end side (small diameter passage 58a) of the gas vent passage 64 and the area of the first opening 60 are set smaller than the cross-sectional areas of the other portions (the large diameter passage 58b and the cap passage 52) of the gas vent passage 64. Consequently, even when the pressure applied by the hydrogen gas is lowered, it is possible to reduce a shear stress generated at the facing portion 14a of the liner 14. As a result, it is possible to prevent stress concentration and creep at and about the facing portion 14a of the liner 14.
(36) In this case, the area of the first opening 60 is preferably set such that, when the filling pressure of the hydrogen gas is maximum, i.e., when the filling pressure is the maximum filling pressure P, the maximum shear stress C generated at the facing portion 14a is equal to or less than of the yield stress S of the resin material. In view of the maximum shear stress theory (Tresca theory) and the like, when the maximum shear stress C reaches the strength (yield stress S) of the resin material that constitutes the liner 14, the creep is likely to occur. Hence, by setting the area of the first opening 60 to satisfy C<S as described above, it is possible to more effectively prevent creep from being generated in the liner 14.
(37) The shear stress can be calculated by dividing a shear load by a cross-sectional area parallel to the shear load. Consequently, the maximum shear stress C generated at the facing portion 14a can be calculated by the following equation.
C=(PD.sup.2/4)/DT=(DP)/(4T)
(38) Hence, when a relationship of D<ST2/P is met, C<S can hold. Consequently, it is possible to more effectively prevent the creep for the liner 14 as described above.
(39) In this high pressure tank 10, the other portions (the large diameter passage 58b and the cap passage 52) of the gas vent passage 64 have the cross-sectional areas larger than the area of the first opening 60 to let the hydrogen gas flow smoothly through the gas vent passages 64. Consequently, it is possible to effectively guide the hydrogen gas between the reinforced layer 12 and the reinforced-layer-facing surface 24 to the supply/discharge hole 32. That is, it is possible to effectively prevent the hydrogen gas from being retained between the reinforced layer 12 and the reinforced-layer-facing surface 24.
(40) Meanwhile, as described above, the hydrogen gas contained in the liner 14 can be discharged via an on-off valve attached to the medium inner diameter hole 34, and is supplied to a pipe connected to the fuel cell system (none of which is shown). Thus, even when the hydrogen gas is discharged and the interior of the high pressure tank 10 is depressurized, the hydrogen gas is prevented from retaining as described above, so that it is possible to prevent buckling.
(41) As described above, in this high pressure tank 10 according to the present embodiment, the area of the first opening 60 of the gas vent passage 64 is made smaller than the cross-sectional areas of the other portions. With this simple configuration, it is possible to prevent the stress concentration and creep generation in the liner 14. Meanwhile, the hydrogen gas between the outer surface of the liner 14 and the reinforced layer 12 can be prevented from being retained. As a result, it is possible to effectively improve durability of the liner 14.
(42) As described above, in the high pressure tank 10, the gas vent passage 64 is formed by the plug passage 58 and the cap passage 52. The one end side of the gas vent passage 64 is required to have the cross-sectional area made smaller than the other portions of the gas vent passage 64, and therefore is difficult to be formed. Even such one end of the gas vent passage 64 is formed easily by providing as the small diameter passage 58a of the plug passage 58.
(43) That is, the plug 56 can be formed separately from the cap 16. Moreover, the plug 56 only needs to have a shape that is insertable in the insertion hole 50 of the cap 16, and therefore can be of an easy and simple shape. The plug passage 58 can also be easily formed to penetrate through this plug 56.
(44) Consequently, it is possible to easily form the small diameter passage 58a having the small cross-sectional area at one end of the plug passage 58. By inserting the plug 56 with the plug passage 58 formed therein in the insertion hole 50 that communicates with the cap passage 52, it is possible to easily form the gas vent passage 64 formed by the cap passage 52 and the plug passage 58.
(45) The plug 56 is preferably formed by the material same as that of the cap 16. The cap 16 and the plug 56 can have the same linear expansion coefficient. Thus, it is possible to prevent a thermal stress between the cap 16 and the plug 56. That is, it is possible to suitably prevent the fluid from retaining between the outer surface of the liner 14 and the reinforced layer 12 for a long period of time, and more effectively improve the durability of the high pressure tank 10.
(46) The present invention is not limited to the embodiment in particular, and can be variously modified without departing from the scope of the invention.
(47) In the high pressure tank 10 according to the embodiment, the plug 56 has the plug passage 58 formed of the small diameter passage 58a and the large diameter passage 58b having different diameters. However, the plug passage 58 may be formed only of the small diameter passage 58a. In this case, the entire plug passage 58 forms the one end of the gas vent passage 64 with the cross-sectional area smaller than the other portions of the gas vent passage 64.
(48) In the high pressure tank 10 according to the embodiment, the small diameter passage 58a, the large diameter passage 58b and the cap passage 52 respectively have the constant cross-sectional areas along the extension direction, yet are not limited to these in particular. For example, the small diameter passage 58a may have a tapered shape having a diameter decreasing toward one end side, and have a portion with a cross-sectional area different from the area of the first opening 60. In this case, at least the area of the first opening 60 is preferably set such that the maximum shear stress generated at the facing portion 14a is equal to or less than of the yield stress S of the resin material.
(49) The high pressure tank 10 according to the embodiment may include a plug 80 according to a modification shown in
(50) The groove passage 82 is formed by a pair of first groove passages 82a that are formed in the side surface 80c extending along the axial direction of the plug 80, and a second groove passage 82b that is formed in the other end surface 80b extending along a diametrical direction of the plug 80.
(51) The pair of first groove passages 82a are disposed at both ends in the diametrical direction of the plug 80, and have a semicircular cross-sectional shape. Hence, first openings 86 on the one ends of the first groove passages 82a are formed into semicircles at both ends in the diametrical direction of the one end surface 80a of the plug 80. The area of the first opening 86 and the cross-sectional area of the first groove passage 82a are set smaller than the cross-sectional area of the cap passage 52. The second groove passage 82b communicates the other end sides of the pair of first groove passages 82a, and communicates the other ends of the first groove passages 82a to the cap passage 52.
(52) That is, the first groove passages 82a form the one end of the gas vent passage 64, and the cap passage 52 forms the other end of the gas vent passage 64. This gas vent passage 64 can guide the hydrogen gas having been guided into the first groove passages 82a via the two first openings 86 to the cap passage 52 via the second groove passage 82b, and discharge the hydrogen gas from the second opening 62 into the supply/discharge hole 32.
(53) For the same reason as in the plug passage 58 easily formed in the plug 56, the groove passage 82 can also be easily formed in the plug 80. Consequently, it is possible to easily form the gas vent passage 64 having one end with the small cross-sectional area.
(54) As described above, the cross-sectional area of the one end (groove passage 82) of the gas vent passage 64 formed by the groove passage 82 and the cap passage 52, and the area of the first opening 86 are also smaller than the cross-sectional area of the other portion (cap passage 52). Consequently, even when the high pressure tank 10 includes the gas vent passage 64 formed by the groove passage 82 and the cap passage 52, it is possible to obtain the same function and effect as the configuration including the gas vent passages 64 formed by the plug passage 58 and the cap passage 52.
(55) Even in the case where the first opening 86 has the semicircular shape, the area of the first opening 86 is preferably set such that the maximum shear stress generated at the portion 14a of the liner 14 facing toward the first opening 86 is equal to or less than of the yield stress S of the resin material. When the first opening 86 has the semicircular shape, a circumferential length of the first opening 86 may be set to the same as or smaller than the circumference of the first opening 60 of the circular shape.
(56) The high pressure tank 10 according to the embodiment includes the plugs 56, 80, and the plugs 56, 80 form the one ends of the gas vent passages 64. However, the high pressure tank 10 is not limited to this. For example, as shown in
(57) In the high pressure tank 10 according to the embodiment, the second opening 62 is formed in the inner circumferential surface of the medium inner diameter hole 34 yet is not limited to these in particular. The second opening 62 can be formed anywhere as long as the hydrogen gas between the reinforced-layer-facing surface 24 of the liner 14 and the reinforced layer 12 can be guided to the outside of the reinforced layer 12. For example, the second opening 62 may be formed in the outer circumferential surface or the protrusion end surface of the protrusion portion 28 which is exposed from the opening of the reinforced layer 12. Further, the second openings 62 may be formed in the inner circumferential surface of the supply/discharge hole 32 at a location other than the medium inner diameter hole 34.
(58) In the embodiment, the other portion of the gas vent passage 64 such as the cap passage 52 is one passage, yet is not limited to this in particular and may be branched into a plurality of passages. In this case, the second opening 62 is also provided in plural at the other end of the gas vent passage 64. The plug passage 58 may be provided with a plurality of small diameter passages 58a.
(59) In the embodiment, the shapes of the first opening 60 and the second opening 62, and the cross-sectional shapes of the plug passage 58, the cap passage 52 and the gas vent passage 90 are respectively circular, and the shapes of the first opening 86 and the cross-sectional shape of the groove passage 82 are semicircular. However, these shapes are not limited to these in particular, and may have various shapes such as polygonal shapes and elliptical shapes.