Near-infrared sensor cover
10698085 ยท 2020-06-30
Assignee
Inventors
- Koji Okumura (Kiyosu, JP)
- Shintaro Okawa (Kiyosu, JP)
- Hiroaki Ando (Kiyosu, JP)
- Hideto Maeda (Kiyosu, JP)
- Kimihiro Iimura (Kiyosu, JP)
Cpc classification
H01Q1/02
ELECTRICITY
H05B3/845
ELECTRICITY
International classification
G01S7/481
PHYSICS
H01Q1/02
ELECTRICITY
H05B3/84
ELECTRICITY
Abstract
There is provided a near-infrared sensor cover to be applied to a near-infrared sensor including a transmitting unit that transmits near-infrared radiation and a receiving unit that receives near-infrared radiation reflected by an object. The near-infrared sensor cover includes a cover main body portion disposed with a thickness direction thereof to be coincide with a transmission and reception direction of the near-infrared radiation and covering the transmitting unit and the receiving unit, and a heater wire disposed on the cover main body portion to generate heat when energized. The heater wire includes plural straight line portions that extend in parallel to each other and plural connection portions that connect end portions of adjacent straight line portions. An interval between adjacent straight line portions ranges from 3 mm to 10 mm, and a diameter of the heater wire ranges from 0.01 mm to 0.2 mm.
Claims
1. A near-infrared sensor cover to be applied to a near-infrared sensor including a transmitting unit configured to transmit near-infrared radiation to outside of a vehicle and a receiving unit configured to receive near-infrared radiation reaching and reflected by an object outside the vehicle, the near-infrared sensor cover comprising: a plate-shaped cover main body portion disposed with a thickness direction thereof to be coincide with a transmission and reception direction of the near-infrared radiation and covering the transmitting unit and the receiving unit; and a heater wire disposed on one side of the cover main body portion in the thickness direction and configured to generate heat when energized, wherein the heater wire includes a plurality of straight line portions that extend in parallel to each other and a plurality of connection portions that connect end portions of adjacent straight line portions, and wherein an interval between adjacent straight line portions ranges from 3 mm to 10 mm, and a diameter of the heater wire ranges from 0.01 mm to 0.2 mm.
2. The near-infrared sensor cover according to claim 1, wherein the transmitting unit is configured to transmit the near-infrared radiation by scanning a beam along a scanning path, wherein the scanning path includes a plurality of main paths that extend in parallel with each other, and a plurality of sub-paths that connect end portions of adjacent main paths, and wherein the straight line portions of the heater wire are disposed to extend along the main paths of the scanning path.
3. The near-infrared sensor cover according to claim 2, wherein the straight line portions of the heater wire are disposed in parallel to the main paths of the scanning path.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(9) Hereinafter, an embodiment of a near-infrared sensor cover is described with reference to
(10) As illustrated in
(11) The near-infrared sensor 11, which is a component constituting a part of a near-infrared radar device, detects a distance from or a relative speed with respect to an object including a preceding vehicle, a pedestrian, and the like by transmitting near-infrared radiation IR1 toward front of the vehicle 10 and receiving near-infrared radiation IR2 reaching and reflected by the object outside the vehicle. The detection result is used for collision damage reduction control, erroneous start inhibition control, and the like.
(12) Infrared radiation is a kind of electromagnetic waves and has a wavelength longer than a wavelength of visible light (0.36 m to 0.83 m). The near-infrared radiation IR1, IR2 has a shortest wavelength (0.83 m to 3 m) in the infrared radiation.
(13) There is a millimeter-wave radar device having a function similar to that of the near-infrared radar device. The millimeter-wave radar device irradiates millimeter waves toward front of the vehicle 10 in a prescribed angle range and detects an inter-vehicle distance from or a relative speed with respect to a preceding vehicle traveling in front of the vehicle 10 from a time difference between transmitted waves and received waves, strength of the received waves, and the like.
(14) The near-infrared sensor 11 in the near-infrared radar device irradiates the near-infrared radiation IR1 in an angle range wider than that in the millimeter wave radar device. Further, the near-infrared sensor 11 detects an object at a distance closer than that in the millimeter wave radar device.
(15) A rear half portion of an outer shell of the near-infrared sensor 11 is constituted by a case 12, and a front half portion is constituted by a cover. The near-infrared sensor 11 is fixed to a body of the vehicle 10.
(16) The case 12 includes a tubular peripheral wall portion 13 and a bottom wall portion 17 at a rear end portion of the peripheral wall portion 13, and has a bottomed tubular shape with a front side opened. As illustrated in
(17) The case 12 configured as described above is formed of polybutylene terephthalate (PBT) that is a resin material that hardly transmits light including the near-infrared radiation IR1, IR2. A transmitting unit 18 that transmits the near-infrared radiation IR1 is attached to a front surface of the bottom wall portion 17 above an intermediate portion of the front surface in the upper-lower direction. A receiving unit 19 that receives the near-infrared radiation IR2 is attached below the intermediate portion.
(18) The transmitting unit 18 transmits the near-infrared radiation IR1 by scanning a beam 22 (see a two-dot chain line in
(19) As illustrated in
(20) As illustrated in
(21) The intermediate annular protrusion 16 enters the intermediate annular recess 34 and is in close contact therewith. The protruding inner annular portion 14 is engaged with the inner annular stepped portion 35 and is in close contact therewith. The protruding outer annular portion 15 is engaged with the outer annular stepped portion 36 and is in close contact therewith.
(22) As illustrated in
(23) A thickness direction of the cover main body portion 37 substantially coincides with the front-rear direction of the vehicle 10. The near-infrared radiation IR1, IR2 penetrates through in the thickness direction of the cover main body portion 37.
(24) As illustrated in
(25) The cover main body portion 37 and the peripheral wall portion 32 are formed of polycarbonate (PC), which is a transparent resin material, and may also be formed of a transparent resin material such as polymethyl methacrylate (PMMA) and cycloolefin polymer (COP).
(26) As illustrated in
(27) A heater unit 42 is disposed on a rear side of the cover main body portion 37 in the thickness direction. The heater unit 42 includes a resin sheet 43 and a heater wire 44 on the resin sheet 43. The resin sheet 43 may be formed of, for example, a transparent resin material such as PC (polycarbonate). The heater wire 44 may be formed by, for example, printing a nichrome wire, a carbon heating body, a silver paste, and the like.
(28) As illustrated in
(29) The straight line portions 45 are preferably disposed to extend along the main paths 23 (see
(30) As illustrated in
(31) Light transmittance of the near-infrared radiation IR1, IR2 in the near-infrared sensor cover 31 is 60% or more, and surface reflectance is 30% or less. Next, operational effects of the present embodiment configured as described above are described.
(32) As illustrated in
(33) At this time, the partition plate 41 restricts the near-infrared radiation IR1 transmitted from the transmitting unit 18 from being irradiated to a part of the cover main body portion 37 lower than the groove 38. Further, a part of the cover main body portion 37 is located in front of the partition plate 41. The near-infrared radiation IR1 may penetrate through the part of the cover main body portion 37 and scatters. However, in the present embodiment, the thickness t2 of the part of the cover main body portion 37 in front of the groove 38 is small and is equal to or less than of the thickness t1 of the part without the groove 38. Therefore, the near-infrared radiation IR1 can penetrate through the part of the cover main body 37 without scattering.
(34) The near-infrared radiation IR1 penetrating through the cover main body portion 37 reaches and is reflected by an object including a preceding vehicle, a pedestrian, and the like. The reflected near-infrared radiation IR2 again penetrates through the cover main body portion 37 and is received by the receiving unit 19. A distance from or a relative speed with respect to the preceding vehicle, the pedestrian, and the like is detected via transmission and reception of the near-infrared radiation IR1, IR2 by the near-infrared sensor 11.
(35) Meanwhile, the heater wire 44 generates heat when energized. Therefore, the heater wire 44 is energized to generate heat during snowfall. Then, snow is inhibited from being attached to the near-infrared sensor cover 31. Even if snow is attached to the near-infrared sensor cover 31, the snow is melted by heat generated from the heated heater wire 44.
(36) Here, the heater wire 44 disposed on the rear side of the cover main body portion 37 in the thickness direction prevents the near-infrared radiation IR1, IR2 from penetrating through the near-infrared sensor cover 31. The near-infrared radiation IR1, IR2 irradiated to the heater wire 44 is reflected. As an amount (reflection amount) of reflected near-infrared radiation IR, IR2 increases, an amount of near-infrared radiation IR1, IR2 penetrating through the near-infrared sensor cover 31 decreases, and a detection function of the near-infrared sensor 11 decreases.
(37) In the present embodiment in which the heater wire 44 includes the plurality of straight line portions 45 and the plurality of connection portions 46, the amount (reflection amount) of near-infrared radiation IR1, IR2 reflected by the heater wire 44 is greatly affected by the interval (pitch) p1 of adjacent straight line portions 45 and the diameter d1 of the heater wire 44. As the interval p increases and the diameter d1 decreases, the reflection amount of near-infrared radiation IR1, IR2 due to the heater wire 44 decreases, and the near-infrared radiation IR1, IR2 penetrating through the near-infrared sensor cover 31 increases. Meanwhile, an amount of heat generated by the heater wire 44 decreases, and a snow-melting function decreases.
(38) In this regard, as in the present embodiment, a necessary snow-melting function can be ensured by setting the interval p1 between adjacent straight line portions 45 to a value (6.7 mm) satisfying 3 mm to 10 mm and setting the diameter d1 of the heater wire 44 to a value (0.08 mm) satisfying 0.01 mm to 0.2 mm. Further, the amount (reflection amount) of near-infrared radiation IR1, IR2 reflected by the heater wire 44 can be restricted to an allowable value. Then, the near-infrared radiation IR1, IR2 of an amount necessary for the near-infrared sensor 11 to properly perform the detection function can penetrate through the near-infrared sensor cover 31.
(39) The water-repellent layer 47 on the front surface of the cover main body portion 37 and the outer peripheral surface of the peripheral wall portion 32 repels water attached to the front surface of the near-infrared sensor cover 31, making the near-infrared sensor cover 31 less likely to be wet. Therefore, with the water repellent layer 47, it is possible to inhibit a film of water on the front surface of the cover main body portion 37 during snow melting.
(40) Reasons why the front end portion of the peripheral wall portion 13 of the case 12 and the rear end portion of the peripheral wall portion 32 of the near-infrared sensor cover 31 have the above shapes and why the partition plate 41 is attached to the groove 38 are as follows.
(41) As described above, airtightness is required in the near-infrared sensor 11 whose rear half portion is constituted by the case 12 and the front half portion is constituted by the near-infrared sensor cover 31. Therefore, as illustrated in a comparative example in
(42) As illustrated in
(43) The inner annular stepped portion 35, which serves as the peripheral wall portion 32 of the near-infrared sensor cover 31 and extends forward from the rear end surface 33 of a rear end portion of the peripheral wall portion 32, is formed at a corner in an inner periphery of the same rear end portion of the peripheral wall portion 32. The outer annular stepped portion 36 extending forward from the rear end surface 33 is formed at a corner in an outer periphery of the rear end portion of the peripheral wall portion 32 while being separated from the inner annular stepped portion 34 toward the outer periphery.
(44) The protruding inner annular portion 14 is engaged with the inner annular stepped portion 35 and is in close contact therewith. The protruding outer annular portion 15 is engaged with the outer annular stepped portion 36 and is in close contact therewith. As illustrated in
(45) In the comparative example in
(46) As illustrated in
(47) As described above, detection accuracy of the near-infrared sensor 11 may decrease when the front end surface 41a of the partition plate 41 or the front surface 37a of the cover portion 37 is distorted or the melted portion 13a flows to the rear surface 37b of the cover main body portion 37.
(48) In contrast, in the present embodiment, as illustrated in
(49) In the cover main body portion 37, the part upper than the groove 38 and the part lower than the groove 38 are connected by the part in front of the groove 38. At this time, the part of the cover main body portion 37 in front of the groove 38 may be deformed or distorted since molten resin flowing from the part upper than the groove 38 to the part lower than the groove 38 collides with molten resin flowing from the part lower than the groove 38 to the part upper than the groove 38. However, as described above, the thickness t2 of the part in front of the groove 38 in the present embodiment is equal to or less than of the thickness t1 of the part without the groove 38. Therefore, it is possible to inhibit deformation or distortion of the part of the cover main body portion 37 in front of the groove 38.
(50) The partition plate 41 is press-fitted into the groove 38 after the molding of the near-infrared sensor cover 31. The front end of the protruding inner annular portion 14 in the present embodiment is retreated rearward farther than that in the comparative example in
(51) A contact area of the rear end portion of the peripheral wall portion 32 and the front end portion of the peripheral wall portion 13 is larger as compared with a case where the rear end portion of the peripheral wall portion 32 of the near-infrared sensor cover 31 has the same shape as the comparative example in
(52) The above embodiment can also be implemented as a modification modified as follows. Generally, radiation intensity of the beam 22 tends to be highest in a center and decreases as going radially away from the center.
(53) Therefore, a part of the heater wire 44 which the near-infrared radiation IR1 hits is preferably disposed at a location satisfying the following condition. The condition is that, as illustrated in
(54) By disposing the heater wire 44 with the above condition satisfied, the beam 22 hits the heater wire 44 at a part (center) having a high radiation intensity, so that a degree of influence of the heater wire 44 on the detection function of the near-infrared sensor 11 can be reduced.
(55) The heater wire 44 may be used alone and disposed on a rear side of the cover portion 37 instead of being formed on the resin sheet 43. The heater wire 44 may be disposed on a front side of the cover main body portion 37 in a thickness direction that is opposite to that in the above embodiment. In this way, the heater wire 44 is located at a forefront of the near-infrared sensor cover 31. Therefore, heat generated by the heater wire 44 after energization is easily transferred to snow attached to a front surface of the near-infrared sensor cover 31. Therefore, the attached snow can be efficiently melted by the heat of the heater wire 44.
(56) Unlike the above embodiment, the near-infrared sensor cover 31 may be provided with a function as a garnish that decorates a front portion of the vehicle 10. Specifically, as illustrated in
(57) The cover main body portion 37 has a size larger than that of the cover main body portion 37 in the above embodiment, and more specifically, larger than a front end opening of the peripheral wall portion 13. A periphery of the cover main body portion 37 extends outward from the peripheral wall portion 32. In this case, the heater wire 44 is disposed on a rear surface of the base member 51.
(58) The same operational effects as those in the above embodiment can be obtained even in a case of such changes. The near-infrared sensor cover 31 constitutes a part of the near-infrared sensor 11 in the above embodiment and the modification in
(59) That is, the near-infrared sensor 11 includes the case 12 in which the transmitting unit 18 and the receiving unit 19 are assembled, and a cover 52 that is disposed in front of the case 12 and covers the transmitting unit 18 and the receiving unit 19.
(60) In the modification in
(61) The same operational effects as those in the above embodiment and the modification in