Installation Unit
20230234413 · 2023-07-27
Assignee
Inventors
Cpc classification
International classification
Abstract
The invention relates to an installation unit for a carrier element of a carrier unit that is arranged on a body of a motor vehicle, comprising a housing having a first housing portion that, on a first outer side, is supported against a receiving region of the carrier element, and a second housing portion that engages in a receptacle in the receiving region of the carrier element, and a fixing unit that, when the installation unit is mounted in the receptacle, is supported against the receiving region, wherein, when the installation unit is fixed on the receiving region, the fixing unit is connected to the housing, in particular to the second housing portion.
Claims
1. An installation unit for a carrier element of a carrier unit that is arranged on a body of a motor vehicle, comprising a housing having a first housing portion that, on a first outer side, is supported against a receiving region of the carrier element, and a second housing portion that engages in a receptacle of the receiving region of the carrier element, and a fixing unit that, when the installation unit is mounted in the receptacle, is supported against the receiving region, wherein, when the installation unit is fixed on the receiving region, the fixing unit is connected to the housing, in particular to the second housing portion.
2. The installation unit as claimed in claim 1, wherein there is arranged on the housing, in particular on the second housing portion, at least one projection which engages in a recess that is arranged in the receiving region, and which fixes the housing in the receptacle such that it cannot rotate.
3. The installation unit as claimed in claim 1, wherein the at least one projection is integrally formed on the second housing portion in a manner adjoining the first housing portion.
4. The installation unit as claimed in claim 2, wherein there is arranged on the housing, in particular on the second housing portion, a plurality of projections of which each engages in a recess arranged in the receiving region.
5. The installation unit as claimed in claim 1, wherein the housing is supported against the receiving region by the fixing unit to prevent movement counter to the direction of pushing in.
6. The installation unit as claimed in claim 5, wherein the fixing unit comprises a fixing element that is supported against a second outer side of the receiving region that is opposite to the first outer side.
7. The installation unit as claimed in claim 6, wherein the fixing element comprises holding anchors, which extend between the second housing portion and an inner wall of the receiving channel of the receptacle and are fixable on bearing receptacles of the housing, in particular being fixed when the installation unit is fixed on the receiving region.
8. The installation unit as claimed in claim 7, wherein the holding anchors are provided at the end with latching elements which, when the installation unit is in the fixed condition, engage in latching receptacles that are arranged in the respective bearing receptacle.
9. The installation unit as claimed in claim 1, wherein the fixing element comprises a seating body, which takes the form in particular of an annular body.
10. The installation unit as claimed in claim 9, wherein the seating body is provided with seating projections that are formed such that, in the fixed condition of the installation unit, they abut against the second outer side of the receiving region and are supported against the receiving region.
11. The installation unit as claimed in claim 1, wherein the fixing unit for fixing the seating body comprises screwing anchors that extend between the second housing portion and an inner wall of the receiving channel of the receptacle and, at the end, engage in bearing receptacles of the housing.
12. The installation unit as claimed in claim 11, wherein the screwing anchors are configured to screw into screw receptacles arranged in the bearing receptacles of the housing.
13. The installation unit as claimed in claim 1, wherein the bearing receptacles are arranged on the second housing portion.
14. The installation unit as claimed in claim 1, wherein the at least one projection is formed as one of the bearing receptacles.
15. The installation unit as claimed in claim 3, wherein the seating body is convex in the direction of the access side of the second housing portion, and wherein the holding anchors or screwing anchors in the regions of the seating body that are at the greatest spacing from the access side act on the seating body.
16. The installation unit as claimed in claim 1, wherein the fixing element is provided with fixing tabs that are configured to be immobilized against a fixing portion of the second housing portion.
17. The installation unit as claimed in claim 16, wherein, when the installation unit is fixed on the receiving region, the second housing portion projects beyond the second outer side of the receiving region with the fixing portion.
18. The installation unit as claimed in claim 16, wherein the fixing element has a flat region which extends approximately parallel to a plane running transversely to the center axis and carries fixing tabs that extend radially in relation to the center axis.
19. The installation unit as claimed in claim 18, wherein the flat region, in the condition with the installation unit fixed on the receiving region, abuts against the second outer side.
20. The installation unit as claimed in claim 1, wherein the fixing element has a holding bracket that engages over a cable feed.
21. The installation unit as claimed in claim 1, wherein the fixing unit comprises a bayonet closure and a fixing flange, by which the fixing flange is fixable on the second housing portion.
22. The installation unit as claimed in claim 21, wherein the fixing flange is arranged on a closing-off cover for the second housing portion.
23. The installation unit as claimed in claim 21, wherein, when the installation unit is mounted on the receptacle, the fixing flange abuts against the second outer side of the receiving region.
24. The installation unit as claimed in claim 1, wherein the fixing unit comprises fixing projections that are held on the second housing portion.
25. The installation unit as claimed in claim 24, wherein, when the housing is in the condition fixed on the receiving region, it is supported by the fixing projections against a step on the receiving region, in particular in the receiving channel of the receptacle.
26. The installation unit as claimed in claim 25, wherein the fixing projections take a form such that they move automatically into a support position, in which they are supported with a support side against the step of the receiving region.
27. The installation unit as claimed in claim 25, wherein the fixing projections are integrally formed in one piece with the second housing portion.
28. The installation unit as claimed in claim 24, wherein the fixing projections extend in at least one of i) a radial direction and ii) a peripheral direction around the second housing portion.
29. The installation unit as claimed in claim 24, wherein the fixing projections are movable by resilient deformation, at least in the radial direction relative to the second housing portion.
30. The installation unit as claimed in claim 24, wherein the fixing projections are movable by resilient deformation relative to the second housing portion, at least in a direction of a peripheral direction around the second housing portion.
31. The installation unit as claimed in claim 24, wherein the fixing projections are made in the form of blades that extend transversely to a step face of the step and are connected on their longitudinal side to the second housing portion.
32. The installation unit as claimed in claim 31, wherein the blades have support edges that extend transversely to the longitudinal side and by which they are supported on the step face of the receiving region.
33. The installation unit as claimed in claim 24, wherein the fixing projections have inwardly pivotal edges that run transversely to the longitudinal side and that, on abutment against an inner wall of the receiving channel, deform the fixing projections in at least one of i) the radial direction and ii) the peripheral direction in order to move the second housing portion with the fixing projections through the receiving channel from the first receiving side to the step of the receiving region.
34. The installation unit as claimed in claim 24, wherein, where there is a multiplicity of fixing projections, different ones of the fixing projections are arranged with their support edges at different spacings from the first housing portion.
35. The installation unit as claimed in claim 1, wherein the fixing unit comprises a multiplicity of fixing tabs that are held on the second housing portion.
36. The installation unit as claimed in claim 35, wherein the fixing tabs are integrally formed in one piece with the second housing portion.
37. The installation unit as claimed in claim 35, wherein the fixing tabs extend approximately parallel to the direction of pushing in.
38. The installation unit as claimed in claim 35, wherein the fixing tabs are configured to be urged by a wedge body in the radial direction relative to a center axis of the second housing portion and thus to abut against the receiving region, in particular an inner wall of the receiving channel, and to be wedged thereby.
39. The installation unit as claimed in claim 38, wherein the wedge body takes the form of an annular body.
40. The installation unit as claimed in claim 38, wherein the wedge body is supported and guided on the housing, in particular on a closing-off cover of the housing.
41. The installation unit as claimed in claim 38, wherein latching elements fix the wedge body in the position in which it urges the fixing tabs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0144] A motor vehicle that is illustrated in
[0145] On a rear side 18 of the tail region 14, this rear side 18 being covered by the bumper unit 16, there is provided a transverse carrier 22 of a carrier unit that is designated 20 as a whole, wherein the transverse carrier 22 is fixed on the tail region 14 of the body 12 by lateral carriers 24—for example being fixed in that the lateral carriers 24 extend parallel to a longitudinal direction 26 of the body 12 and are fixed on the tail region 14 in side regions 28 thereof.
[0146] In this arrangement, the transverse carrier 22 is arranged between the rear side 18 of the tail region 14 and the bumper unit 16, and is covered by the bumper unit 16.
[0147] Further, the carrier unit 20 is provided with a bearing unit that is designated 30 as a whole and the bearing base 32 of which is connected to the transverse carrier 22, as illustrated in
[0148] Further, the bearing unit 30 comprises a bearing element that is designated 34 as a whole and is connected to a first end 42 of a carrier element, which is designated 40 as a whole and which the carrier unit 20 likewise comprises, and which in particular takes the form of a ball neck and extends from the first end 42 to a second end 44 and carries at its second end 44 a coupling element that is designated 46 as a whole and is thus carried by the carrier unit 20 and takes the form for example of a coupling ball.
[0149] The bearing element 34 may be a bearing element that is fixedly connected to the bearing base 32 or that is removably mountable on the bearing base 32.
[0150] As an alternative, however, in the solution illustrated in
[0151] As a result, in the rest position R illustrated by dashed lines, the carrier element 40 runs transversely in relation to a vertical longitudinal center plane 38 of the motor vehicle body 12 and also in relation to the carrier unit 20, with the vertical longitudinal center plane 38 thus also running parallel to the longitudinal direction 26.
[0152] Further, the pivot axis 36 also runs preferably transversely to the vertical longitudinal center plane 38 but inclined thereto, in particular in relation to the vertical longitudinal center plane, about an angle of less than 90°, wherein the angle is for example less than 70° or in particular more than 20°.
[0153] An exemplary embodiment of a carrier element 40 of this kind, in particular a ball neck, is illustrated on a larger scale in
[0154] In the illustrated exemplary embodiment of the carrier element 40, it carries—in particular at its second end 44—a ball attachment 48, which has an outer face that runs cylindrically in relation to a ball center axis, at a radial spacing around a ball center axis 50 that is smaller than a radius of the coupling ball 46.
[0155] In the illustrated exemplary embodiment of the carrier element 40, it has—as illustrated in
[0156] The annular body 62 surrounds a receptacle that is designated 72 as a whole and extends, for example in the form of an aperture, from a first outer side 74 of the annular body 62 to a second outer side 76 of the receiving region 60 and forms for example a center axis 78 which runs transversely in relation to the vertical longitudinal center plane 38 and may be inclined, for example in relation to a normal to the vertical longitudinal center plane 38, by an acute angle, for example in the range from 5° to 30° (
[0157] The receptacle 72 is formed in particular by a receiving channel 82 having an inner wall 84 that has, adjoining the first outer side 74 of the receiving region 60, a wall region 86 which runs substantially conically in relation to the center axis 78 and around the center axis 78 and which, starting from the outer side 74, narrows to a narrow point 87, and a wall region 88 which starts from the narrow point 87 and widens conically as far as the second outer side 76 and thus runs at a greater radial spacing from the center axis 78 at the transition to the second outer side 76 of the receiving region 60 than where it is close to the narrow point 87.
[0158] Received in the receptacle 72 is an installation unit that is designated 100 as a whole, that takes the form for example of a plug socket, and that is provided with a housing 102 having a first housing portion 104 that abuts against the first outer side 74 and is in particular supported thereby.
[0159] A second housing portion 106 extends from the first housing portion 104 and into the receiving channel 82 in the direction of the second outer side 76.
[0160] Preferably here, the second housing portion 106 is integrally formed in one piece with the first housing portion 104 such that they surround a housing interior 108 in which there are arranged for example a plug contact element 112 and a line connector element 114 combined therewith and/or also an electrical circuit, where appropriate also having sensors.
[0161] Plug contact elements 112 that are arranged for example in the housing interior 108 are made accessible for example by a cover 116 that closes off the first housing portion 104 and is pivotal by means of a hinge 118 in relation to the first housing portion 104 and is arranged on the first housing portion 104, on an opposite side to the second housing portion 106, in front of the first outer side 74, such that pivoting the cover 116 makes an opening 120 to the housing 102 accessible.
[0162] For example—as illustrated in
[0163] As a result, cooperation between the respective projection 122 and the corresponding cutout 124 produces an unambiguous orientation of the housing 102 of the installation unit 100 and thus also an unambiguous orientation of the cover 116 and for example the plug contact element 112.
[0164] As moreover illustrated in
[0165] Further, the closing-off cover 132 is also provided with a cable feed 138 that is sleeve-like in form and through which an infeed cable can be introduced into the housing interior 108 when the closing-off cover 132 is placed on the second housing portion 106.
[0166] As illustrated in
[0167] For the purpose of fixing the housing 102 in the receptacle 72, and as indicated in
[0168] This is done with the closing-off cover 132 not yet mounted, so it is only once the housing 102 of the installation unit 100 has been pushed into the receptacle 72 that the closing-off cover 132 is placed on, after the infeed line that is introduced by the cable feed 138 has been connected to the line connector element 114.
[0169] In this case, and as illustrated in
[0170] The housing 102 is fixed by a fixing unit that is illustrated in
[0171] Further, the seating body 152 is provided with holding anchors 156 that are arranged between the seating projections 154 and are provided, at their ends remote from the seating body 152, with latching elements 158 that, for their part, as illustrated in
[0172] Preferably, the fixing element 150 is provided with an at least slightly resiliently formed seating body 152 that is slightly convex for example in the direction of the access side 130 and hence also in the direction of the second outer side 76, with the result that the seating projections 154 are arranged projecting in the direction of the second outer face 76 in relation to the seating body 152, in the region of the holding anchors 156 acting thereon, and thus pressure on the fixing element 150 in the direction of the second outer side 76 and pushing the holding anchors 156, with the latching elements 158, into the latching receptacles 162 result in a deformation of the seating body 152 which reduces the convexity, wherein the seating body 152 thus itself abuts against the second outer side 76 and consequently keeps the first housing portion 104 of the housing 102 in abutment against the first outer side 74 under the action of force.
[0173] Because the latching element 158 is latchable in different positions in the latching receptacle 162, for example—as illustrated in
[0174] This makes it possible for the coupling element 40 and thus also the receiving region 60 to be formed as a forged part, which results in dimensional tolerances occurring between the outer sides 74 and 76, which may however be compensated in the manner described above when the installation unit 100 is mounted.
[0175] In a second exemplary embodiment, illustrated in
[0176] In contrast to the first exemplary embodiment, and as illustrated in
[0177] Moreover, as illustrated in
[0178] As a result of the screwing anchors 176 that are configured to be screwed into the screw receptacles 178, a compensation of tolerance is likewise possible.
[0179] In a third exemplary embodiment of an installation unit according to the invention 100, illustrated in
[0180] In the third exemplary embodiment, however, by means of a fixing portion 192 the second housing portion 106′ extends in the direction of the center axis 78 beyond the second outer side 76, wherein the fixing portion 192 has a peripheral holding face 194 for a fixing unit, which comprises a fixing element that is designated 200 as a whole.
[0181] The fixing element 200 takes the form of an annular body 202, wherein the annular body 202 has a flat region 204 that runs transversely, preferably perpendicular to the center axis 78, and from which an external upright edge 206 projects, running transversely to the flat region 204, for the purpose of stabilization.
[0182] The flat region 204 preferably lies in a plane that runs transversely, in particular perpendicular, to the center axis 78, and in this plane there also lie fixing tabs 208 that project radially inward from the flat region 204 and extend in the direction of the holding face 194 of the fixing portion 192 in order, when the annular body 202 is pushed on, to grip into the holding face 194 in the manner of claws, wherein when the annular body 202 of the fixing unit 200 is pushed onto the fixing portion 194 there is a slight deformation in the region of the fixing tabs 208, which abut against the holding face 194 by means of their tab ends 212 and preferably engage in the material of the fixing portion 192, gripping in the manner of claws.
[0183] If the fixing portion 192 is made from plastics—as indeed the entire housing 102 conventionally is—and the fixing element 200, in particular the annular body 202, takes the form of a metal part, there is for example a so-called digging of the fixing tabs 208 into the material of the fixing portion 192 and hence a fixing of the fixing tabs 208 on the holding face 194, with the result that the first housing portion 104, which is fixedly connected to the second housing portion, is likewise held in abutment against the first outer side 74 and, as a result of the fixing unit 200 being brought into abutment against the second outer side 76, fixing of the entire installation unit 100 in the receptacle 92 is possible in a manner that is firm and at the same time not sensitive to tolerance.
[0184] Preferably, the fixing tabs 208 are formed such that there is also provided in a formation of the fixing tabs 208, in the flat region 204, a cutout 214 that contribute to enhanced flexibility of the fixing tabs 208 in the direction of the center axis 78 and thus to more resilience of the fixing tabs 208 in relation to the annular body 202.
[0185] Moreover, in the third exemplary embodiment there is also integrally formed on the fixing unit 200, in particular the annular body 202, a holding bracket 216 which, in the region of the cable feed 138 of the closing-off cover 132, also keeps the cable feed 138 urged in the direction of the recess 144 in the carrier element 40, in order thus to fix the cable feed 138 in the recess 144 at the same time (
[0186] In a fourth exemplary embodiment, illustrated in
[0187] In contrast to the exemplary embodiments above, as illustrated in
[0188] Further, the fixing unit 220 comprises a fixing flange 234, which is integrally formed on the closing-off cover 132′ of the fourth exemplary embodiment, and which is fixedly connected to the closing-off cover 132′ and, when the closing-off cover 132′ is fixed on the second housing portion 106, abuts against the second outer side 76 of the receiving region 60 and thus fixes the installation unit 100 in the receptacle 72, with abutment of the first housing portion 104 against the outer face 74.
[0189] In a fifth exemplary embodiment, illustrated in
[0190] For the purpose of fixing the second housing portion 106 in the receptacle 72′, the second housing portion 106, as illustrated in
[0191] Each of these fixing projections 252 takes the form in particular of a type of blade 251 that extends parallel to the center axis 78 or direction of pushing in 142, and at the same time is resiliently movable in relation to the second housing portion 106, wherein each of the fixing projections 252 extends independently, without the action of any external force, away from the second housing portion 106 in radial direction 254. For this purpose, the blade 251 is connected to the second housing portion 106 by a longitudinal side 253 that extends approximately parallel to the center axis 78 or direction of pushing in 142.
[0192] In this way, the respective fixing projection 252 is in a position to be supported on the step face 244, without the action of any external force, by a support edge 258 that extends transversely to the longitudinal side 253, and hence to secure the housing 102 against movement out of the receiving channel 83 in a direction counter to the direction of pushing in 142.
[0193] Moreover, each of these projections 252 also comprises an inwardly pivotal edge 262, which runs obliquely in relation to the direction of pushing in 142 and transversely in relation to the longitudinal side 253, and which, when the housing 102 is moved in the direction of pushing in 142, comes into contact with the inner wall 84 of the receiving channel 82 and hence deforms the respective fixing projection 252 such that it moves from its original, radial extent in relation to the second housing portion 106 in the radial direction 254, far enough toward the second housing portion 106 for the housing 102 to be pushable into the receiving channel 82, while the fixing projections 252 slide along the inner wall 84 until the support edge 258 reaches the step face 244, and the respective fixing projection 252 can thus expand radially outward again and return to its original shape, in which each of the fixing projections 252 then preferably contributes, by means of the support edge 258, to securing the housing 102 in the receptacle 72′.
[0194] As can be seen in particular in
[0195] In the fifth exemplary embodiment, the closing-off cover 132 here is inserted in the same way as in the exemplary embodiments above for the purpose of closing the access opening 128 to the second housing portion 106.
[0196] Moreover, also in the fifth exemplary embodiment, for the purpose of fixing the second housing portion 106 in the receptacle 72′ such that it cannot rotate, two projections 122 are integrally formed on the second housing portion 106 and engage in recesses 124 in the receptacle 72′, in the same way as that described in conjunction with the exemplary embodiments above.
[0197] Otherwise, elements that are identical to those of the exemplary embodiments above take the same form in both the fifth exemplary embodiment and the sixth exemplary embodiment below as in the exemplary embodiments above, so reference is made to the statements relating to the exemplary embodiments above in their entirety.
[0198] In a sixth exemplary embodiment, illustrated in
[0199] In contrast to the fifth exemplary embodiment, however, in the sixth exemplary embodiment it is provided for the support edges 258 of the fixing projections 252 to be arranged at different spacings from the first housing portion 104, wherein for example one or more of the fixing projections 252 is/are arranged with its/their support edge 258 at a defined spacing from the first housing portion 104 that is different from the defined spacing of the support edge 258 of other fixing elements 252.
[0200] Such an arrangement of the fixing projections 252, with support edges 258 at a different spacing from the first housing portion 104, thus enables a compensation for tolerance in respect of tolerances of the spacing between the step face 244 in the receptacle 72 and the first outer side 74 against which the first housing portion 104 abuts, wherein these tolerances are the result of the fact that the entire receptacle 72 and the receiving region 60 and thus also the step 242 with the step face 244 are manufactured as forged parts, which may result in tolerances in the spacing between the outer side 74 and the step face 244.
[0201] If the tolerances are within the range of the different spacings between the support edges 258 of the fixing projections 252 and the first housing portion 104, then there will always be fixing projections 252 that lie on or above the step face 244 and are thus able to move in the radial direction 24 into their original position as the housing 102 is inserted, and thus fix the housing 102 in the receptacle 72 substantially without play.
[0202] Detailed statements have not been made as regards the form taken by the closing-off cover 132. For example, the closing-off cover 132 may be provided with or without a cable feed 138.
[0203] In any case, the closing-off cover 132 closes off the access opening 128 to the second housing portion 106 in the same way as that described in the case of the first to third and fifth exemplary embodiments.
[0204] In a seventh exemplary embodiment, illustrated in
[0205] In contrast to the exemplary embodiments above, in the case of the seventh exemplary embodiment the second housing portion 106′″ takes a form such that there are integrally formed thereon, on its outer side, as the fixing unit 270 at least two, preferably more, fixing tabs 272 that are arranged for example in a ring and extend along an outer side 276 of the second housing portion 106′″ and where appropriate beyond it.
[0206] The fixing tabs 272 are connected, for example by way of a holding web 274, to the second housing portion 106, and extend, for example at a spacing from the outer side 276 of the second housing portion 106, beyond the access opening 128 as far as end regions 278 that are formed in a wedge shape.
[0207] In this exemplary embodiment, however, the line connector element 114′″ is not arranged in the housing interior 108 of the second housing portion 106′″ but is configured to be placed on the second housing portion 106′″, with a cylindrical guide body 282 surrounding the outer side 276 of the second housing portion 106′″, wherein the guide body 282 extends in particular substantially as far as the holding webs 274 of the fixing tabs 270 and guides the line connector element 114′″, which at the same time extends through the access opening 128 to the second housing portion 106 and into this by means of a cylindrical attachment 284, such that a sealing element 286 for providing sealing closure is insertable between the cylindrical attachment 284 and an inner face of the second housing portion 106′″.
[0208] Moreover, in a region 288 lying close to the second outer side 76, the line connector element 114′″ forms latching faces 292 onto which the closing-off cover 132′″ is configured to be placed and by means of which the closing-off cover 132′″ is latchable to an inner face 294 of its cylindrical attachment 136.
[0209] For the purpose of spreading the wedge-shaped end regions 278 of the fixing tabs 272, there is insertable between the wall faces 296 of the cylindrical attachment 136 of the closing-off cover 132′″, which are latchable to the latching contours 292, and the wedge-shaped end regions 278 of the latching tabs 272 a wedge body 302, which on the one hand is supported against an outer side 304 of the wall faces 296 of the cylindrical attachment 136 of the closing-off cover 132′″ and on the other acts on the wedge-shaped end regions 278 in order to cause these to abut under the action of force against the conically widening wall region 88, close to the second outer side 76 of the receiving region 60, and thus to fix the housing 102 such that it is prevented from detaching from the receptacle 72 by a movement counter to the direction of pushing in 142.
[0210] In order to fix the wedge body 302 in the position in which it wedges the fixing tabs 272, the fixing tabs 272 and the wedge body 302 are provided on their mutually abutting sides 306 and 308 with mutually engaging latching elements 312 and 314.
[0211] In this solution too, the installation unit 100 can be mounted simply and without play, despite manufacturing tolerances in the receiving region 60.
[0212] As regards all the other features, which are identical to those of the exemplary embodiments above, reference is further made to the statements relating to these exemplary embodiments above in their entirety.