DEPOSITION OF LITHIUM FLUORIDE ON SURFACE OF LITHIUM METAL AND LITHIUM SECONDARY BATTERY USING THE SAME

Abstract

In the case in which a lithium metal is used in order to increase the capacity of a lithium secondary battery, reversibility of charging and discharging is reduced due to dendrite, etc. A lithium metal having LiF deposited thereon exhibits high stability, whereby reversibility of charging and discharging is increased. In addition, in the case in which LiF is deposited, the lithium metal, which is a negative electrode material, is not consumed, and the shape of a lithium metal electrode is not greatly changed.

Claims

1. A method of reforming a surface of a lithium metal, the method comprising: 1) preparing a lithium metal; and 2) depositing lithium fluoride (LiF) on a surface of the lithium metal.

2. The method according to claim 1, wherein the deposition is physical vapor deposition (PVD) or chemical vapor deposition (CVD).

3. The method according to claim 1, wherein the method is performed to reform a lithium metal negative electrode of a lithium metal secondary battery.

4. The method according to claim 1, wherein a deposition thickness of lithium fluoride is 0.01 to 1 m.

5. A lithium metal manufactured using a method according to claim 1.

6. An electrode for secondary batteries comprising a lithium metal according to claim 5.

7. The electrode according to claim 6, wherein the electrode is a negative electrode.

8. A secondary battery comprising an electrode for secondary batteries according to claim 6.

9. The secondary battery according to claim 8, wherein the electrode is a negative electrode, and the secondary battery is a lithium metal secondary battery.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0022] The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:

[0023] FIG. 1 is a view showing a comparison between a lithium metal (a) and a lithium metal having lithium fluoride (LiF) deposited on the upper surface thereof (b);

[0024] FIG. 2 is a graph showing a charging capacity and a discharging capacity measured during charging and discharging processes according to an Example and a Comparative Example; and

[0025] FIG. 3 is a graph showing charging and discharging efficiencies during the charging and discharging processes according to the Example and the Comparative Example.

BEST MODE

[0026] The present invention provides a method of depositing the surface of a lithium metal including the following steps:

[0027] 1) a step of preparing a lithium metal; and

[0028] 2) a step of depositing lithium fluoride (LiF) on the surface of the lithium metal.

[0029] At step 2), chemical vapor deposition (CVD) or physical vapor deposition (PVD) may be utilized. A lithium metal foil is placed in a chamber for deposition, and then LiF is deposited. The present invention is characterized in that LiF is directly deposited without the use of an additional precursor.

[0030] The deposition of LiF on the surface of the lithium metal according to the present invention is distinct from conventional deposition of LiF on a carbon-based material, which is widely used as a negative electrode material. Since the lithium metal exhibits high oxidizing power, the process must be performed in an inactive atmosphere (Ar, etc.) in order to prevent the lithium metal from being oxidized during deposition. Since the lithium metal is easily oxidized even by a small amount of air and moisture, attention must be paid thereto. On the other hand, the oxidizing power of the carbon-based negative electrode material is not high, whereby it is not necessary to pay particular attention thereto even in a normal atmosphere.

[0031] In addition, since the lithium metal has a melting point of 180 C., which is lower than the melting points of other metals, it is necessary to carefully adjust the temperature of the chamber for deposition. In order to deposit LiF without melting the lithium metal, it is necessary for the temperature in the chamber to be lower than the melting point of the lithium metal.

[0032] Meanwhile, the deposition of LiF according to the present invention is superior to conventional coating using a polymer, including a fluorine compound. In the case in which LiF is formed through charging and discharging disclosed in Patent Document 1, the formation process is complicated, and the lithium metal is consumed during the formation process, whereby the total capacity of the battery is reduced. In the case in which fluorine-containing gas is used, as disclosed in Patent Document 2, the gas is dangerous, and the structure of a device for processing the gas is complicated. In addition, in conventional technologies in which LiF itself is not deposited, a lithium metal, which is used as an electrode, reacts with fluorine. As a result, the lithium metal, which is an electrode material, is consumed, whereby the capacity of the battery is reduced. In the deposition method according to the present invention, it is possible to more easily adjust a thickness than in a conventional coating method. Consequently, it is possible to easily set an optimum thickness based on a positive electrode material, an electrolytic solution, and a separator according to the configuration of the battery.

[0033] The deposition thickness according to the present invention is 0.01 to 1 m, preferably 0.05 to 0.8 m, and more preferably 0. 1 to 0.5 m.

[0034] It is possible to manufacture a secondary battery using the lithium metal according to the present invention as a negative electrode. At this time, materials that are generally used for a lithium secondary battery may be used as a current collector, a positive electrode, a separator, and an electrolytic solution, which correspond to the negative electrode.

EXAMPLE

[0035] Hereinafter, the present invention will be described in detail with reference to the following Example and Experimental Example; however, the present invention is not limited by the Example and the Experimental Example. The Example may be modified into various other forms, and the scope of the present invention should not be interpreted as being limited by the Example, which will be described in detail. The Example is provided in order to more completely explain the prevent invention to a person who has average knowledge in the art to which the present invention pertains.

[0036] <Deposition of LiF on the Surface of a Lithium Metal>

[0037] LiF was applied to a lithium metal foil through physical vapor deposition (PVD). For deposition, LiF powder, as a raw material, was put into a deposition device (e.g. a thermal evaporator manufactured by Sunic System, Korea), and was evaporated at a temperature of 800 C. for one hour through thermal evaporation in order to deposit an LiF layer having a thickness of 100 nm on the lithium metal foil, whereby a lithium metal foil having LiF deposited on the surface thereof was manufactured.

[0038] <Manufacture of a Lithium Secondary Battery>

[0039] 96 weight % of LiCoO.sub.2 as a positive electrode active material, 2 weight % of Denka black (a conductive agent), and 2 weight % of polyvinylidene fluoride (PVDF) (a binder) were added to N-methyl-2-pyrrolidone (NMP) in order to manufacture a positive electrode material slurry. The manufactured positive electrode material slurry was coated on one surface of an aluminum current collector such that the positive electrode material slurry had a thickness of 65 m. The positive electrode material slurry was dried, and the aluminum current collector was rolled. Subsequently, the aluminum current collector was punched so as to have a predetermined size, whereby a positive electrode was manufactured.

[0040] A lithium metal foil (150 m), having LiF deposited thereon to a thickness of 100 nm through physical vapor deposition (PVD), was used as a counter electrode. A polyolefin-based separator was interposed between the positive electrode and the counter electrode, and an electrolytic solution, in which 1M LiPF6 was dissolved in a solvent obtained by mixing ethylene carbonate (EC) and ethyl methyl carbonate (EMC) at a volume ratio of 50:50, was injected into the electrode assembly in order to manufacture a coin-type half battery.

[0041] <Charging and Discharging>

[0042] The coin-type half battery, manufactured as described above, was charged and discharged using an electrochemical charging and discharging device. Charging was performed until the voltage of the coin-type half battery became 4.4 V vs. Li/Li.sup.+, and discharging was performed until the voltage of the coin-type half battery became 3.0 V vs. Li/Li.sup.+. At this time, the current density was 0.5 C-rate.

[0043] <Comparative Example>

[0044] A coin-type half battery was manufactured in the same manner as in the Example except that a non-treated lithium metal foil was used as a counter electrode, in place of the lithium metal foil (150 m), having LiF deposited thereon to a thickness of 100 nm, according to the Example, and the coin-type half battery was charged and discharged under the same conditions as in charging and discharging according to the Example.

Experimental Example 1: Electrochemical Charging and Discharging Performance

[0045] A charging capacity and a discharging capacity were measured during charging and discharging processes according to the Example and the Comparative Example. The results are shown in FIG. 2. The charging and discharging efficiencies at that time are shown in FIG. 3.

[0046] Referring to FIG. 2, the cycle performance of the Example and the cycle performance of the Comparative Example are similar to each other in the early cycles; however, the cycle performance of the Example and the cycle performance of the Comparative Example are very different from each other after 50 cycles. It can be seen that the Example exhibits better performance than the Comparative Example and that the difference in the performance between the Example and the Comparative Example becomes greater as the number of cycles is increased.

[0047] Referring to FIG. 3, it can be seen that the Example exhibits higher charging and discharging efficiency than the Comparative Example even in the early cycles.

[0048] As described above, it can be seen that, in the case in which the lithium metal having LiF deposited thereon is used, it is possible to remarkably improve charging and discharging efficiency of the battery.

INDUSTRIAL APPLICABILITY

[0049] In the case in which a lithium metal is used in order to increase the capacity of a lithium secondary battery, reversibility of charging and discharging is reduced due to dendrite, etc. According to the present invention, a lithium metal having LiF deposited thereon exhibits high stability, whereby reversibility of charging and discharging is increased. In addition, in the case in which LiF is deposited, it is possible to easily adjust a deposition thickness and to form a more uniform film than when using a conventional coating method. Meanwhile, the lithium metal, which is a negative electrode material, is not consumed, and the shape of a lithium metal electrode is not greatly changed.