APPARATUS AND METHOD FOR CONTACTING AN OPEN HOLE SURFACE
20230003117 · 2023-01-05
Inventors
Cpc classification
E21B33/1208
FIXED CONSTRUCTIONS
International classification
Abstract
An apparatus and method for contacting an open hole surface are provided. The apparatus includes an expandable portion surrounded by a contact portion configured to contact an open hole surface. The method includes expanding an expandable portion surrounded by a contact portion to create contact between the contact portion and an open hole surface.
Claims
1. An apparatus for contacting an open hole surface, the apparatus comprising an expandable portion surrounded by a contact portion configured to contact an open hole surface.
2. The apparatus of claim 1, wherein the contact portion is configured to maximize contact with the open hole surface.
3. The apparatus of claim 1, wherein the contact portion is configured to electrically contact the open hole surface.
4. The apparatus of claim 1, wherein the contact portion is configured to minimize resistance to ground through the open hole surface.
5. The apparatus of claim 1, wherein the expandable portion comprises at least one inflatable bladder; and wherein the expandable portion comprises an inflatable bladder on each end of the apparatus.
6. (canceled)
7. The apparatus of claim 1, wherein the expandable portion comprises a swellable member configured to swell on contact with a particular fluid.
8. The apparatus of any claim 1, wherein the expandable portion comprises a member configured to buckle outwards upon compression.
9. The apparatus of any claim 1, wherein the expandable portion is configured to receive fluid; wherein the expandable portion comprises at least one expandable pocket configured to receive fluid; wherein the expandable portion comprises at least one valve configured to receive fluid; and wherein the expandable portion comprises at least one valve configured to receive fluid.
10-11. (canceled)
12. The apparatus of claim 1, wherein the contact portion comprises a sleeve.
13. The apparatus of claim 1, wherein the contact portion comprises a mesh.
14. The apparatus of claim 1, wherein the contact portion comprises a tube of rope; and wherein the rope comprises braided rope.
15. (canceled)
16. The apparatus of claim 1, wherein the apparatus is configured to at least one of transmit and receive a signal.
17. The apparatus of claim 1, wherein the apparatus is configured to for use in a sidetrack of a well.
18. A method for contacting an open hole surface, the method comprising expanding an expandable portion surrounded by a contact portion to create contact between the contact portion and an open hole surface.
19. The method of claim 18, wherein the contact between the contact portion and the open hole surface is electrical contact.
20. The method of claim 18, wherein expanding the expandable portion surrounded by the contact portion minimizes resistance to ground through the open hole surface.
21. The method of claim 18, wherein expanding the expandable portion comprises inflating at least one bladder.
22. The method of claim 18, wherein expanding the expandable portion comprises using fluid to expand the expandable portion; wherein expanding the expandable portion comprises receiving fluid and using the received fluid to expand the expandable portion; and wherein the fluid is production fluid.
23-24. (canceled)
25. The method of claim 18, wherein expanding the expandable portion comprises swelling a swellable member.
26. The method of claim 18, further comprising prior to expanding the expandable portion, passing the expandable portion surrounded by the contact portion through a well to the open hole surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0070] A description is now given, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0083] The foregoing summary, as well as the following detailed description of certain embodiments will be better understood when read in conjunction with the accompanying drawings. As will be appreciated, like reference characters are used to refer to like elements throughout the description and drawings. As used herein, an element or feature recited in the singular and preceded by the word “a” or “an” should be understood as not necessarily excluding a plural of the elements or features. Further, references to “one example” or “one embodiment” are not intended to be interpreted as excluding the existence of additional examples or embodiments that also incorporate the recited elements or features of that one example or one embodiment. Moreover, unless explicitly stated to the contrary, examples or embodiments “comprising”, “having” or “including” an element or feature or a plurality of elements or features having a particular property might further include additional elements or features not having that particular property. Also, it will be appreciated that the terms “comprises”, “has” and “includes” mean “including but not limited to” and the terms “comprising”, “having” and “including” have equivalent meanings.
[0084] As used herein, the term “and/or” can include any and all combinations of one or more of the associated listed elements or features.
[0085] It will be understood that when an element or feature is referred to as being “on”, “attached” to, “connected” to, “coupled” with, “contacting”, etc. another element or feature, that element or feature can be directly on, attached to, connected to, coupled with or contacting the other element or feature or intervening elements may also be present. In contrast, when an element or feature is referred to as being, for example, “directly on”, “directly attached” to, “directly connected” to, “directly coupled” with or “directly contacting” another element of feature, there are no intervening elements or features present.
[0086] It will be understood that spatially relative terms, such as “under”, “below”, “lower”, “over”, “above”, “upper”, “front”, “back” and the like, may be used herein for ease of describing the relationship of an element or feature to another element or feature as depicted in the figures. The spatially relative terms can however, encompass different orientations in use or operation in addition to the orientation depicted in the figures.
[0087] Reference herein to “example” means that one or more feature, structure, element, component, characteristic and/or operational step described in connection with the example is included in at least one embodiment and or implementation of the subject matter according to the present disclosure. Thus, the phrases “an example,” “another example,” and similar language throughout the present disclosure may, but do not necessarily, refer to the same example. Further, the subject matter characterizing any one example may, but does not necessarily, include the subject matter characterizing any other example.
[0088] Reference herein to “configured” denotes an actual state of configuration that fundamentally ties the element or feature to the physical characteristics of the element or feature preceding the phrase “configured to”.
[0089] Unless otherwise indicated, the terms “first,” “second,” etc. are used herein merely as labels, and are not intended to impose ordinal, positional, or hierarchical requirements on the items to which these terms refer. Moreover, reference to a “second” item does not require or preclude the existence of lower-numbered item (e.g., a “first” item) and/or a higher-numbered item (e.g., a “third” item).
[0090] As used herein, the terms “approximately” and “about” represent an amount close to the stated amount that still performs the desired function or achieves the desired result. For example, the terms “approximately” and “about” may refer to an amount that is within less than 10% of, within less than 5% of, within less than 1% of, within less than 0.1% of, or within less than 0.01% of the stated amount.
[0091] Some of the following examples have been described specifically in relation to well infrastructure relating to oil and gas production, or the like, but of course the systems and methods may be used with other well structures. Similarly, while in the following example an offshore well structure is described, nevertheless the same systems and methods may be used onshore, as will be appreciated.
[0092] Turning now to
[0093] As a person skilled in the art will appreciate, one or more devices may be present in the open hole section 110. Exemplary devices include down hole tools, gauges and sensors. Communication with or from these devices may be desired. Communication may be in the form of wireless communication. As used herein, the term “wireless” when applied to communications encompasses all transmission that is not through a guided transmission medium, such as a wire, other metallic structure or a material having high electromagnetic (EM) conductivity relative to a surrounding medium. Wireless communications may, for example, be through air, water, ground (or formation) or another medium that has substantially isotropic EM conductivity.
[0094] As previously stated, wireless communications may be through ground such as the subterranean formation itself. Detection of wireless communications through the subterranean formation may require contact with the subterranean formation. However, reliable contact may be problematic as the subterranean formation may have cracks, fractures, bumps, gaps and other such generally uneven or not smooth surfaces. Such unreliable contact may be present, in particular, at the open hole section 110.
[0095] Furthermore, evening these surfaces increases costs, time and may be impractical if the surfaces are downhole.
[0096] Turning now to
[0097] Further, even if the open hole surface is reliably contacted, a lesser surface area of the open hole surface may be contacted compared to an even surface such as that from a tube or casings. This is due to the nature of the uneven surface of the open hole section 110.
[0098] Uneven surfaces may result in not at all of the current being transmitting (transferred or pushed) or received (detected or pulled) at the surfaces of the subterranean formation. If the current is not transmitted into the formation, then the resulting signal may be incorrectly and/or inaccurately wirelessly transmitted through the formation. Similarly, if the current is not received from the formation, then signals may be incorrectly and/or inaccurately wirelessly received through the formation.
[0099] In addition, uneven surfaces increase the resistivity to ground making transmission (transfer or pushing) and reception (detection or pulling) of current less effective and/or more power intensive. Therefore, transmission of current into an even surface allows the resulting signal to be sent over a greater distance than transmission of current into an uneven surface. Similarly, reception of current from an even surface allows signals to be sent over a greater distance than reception of current from an uneven surface.
[0100] Turning now to
[0101] An enlarged view of the apparatus 200 is shown in
[0102] The apparatus 200 is sized such that it may be placed within the open hole section 110. Further, the apparatus 200 may be held in position within the open hole section 110 by a variety of methods including by some form of one or more of a packer, anchor, hook or platform.
[0103] While the apparatus 200 open hole section 110 has been shown in an offshore appraisal well, a person skilled in the art will appreciate that the apparatus 200 may be used in a variety of other wells in other environments including, but not limited to, offshore, onshore, appraisal wells, production wells, abandonment environments and combinations thereof.
[0104] As shown in
[0105] The expandable portion 202 is configured to expand. Expansion of the expandable portion 202 forces the contact portion 202 to contact an open hole surface of the open hole section 110 as will be described.
[0106] The contact portion 204 is configured to contact an open hole surface of the open hole section 110. The contact portion 204 is configured to facilitate electrical contact between the apparatus 200 and the open hole section 110. For example, the apparatus 200 or the contact portion 110 may be connected to a device such as for example a transmitter, receiver, transceiver and/or processor that facilitates the transmission and/or reception of signals. The contact portion 204 provides electrical connection between the device and the open hole surface of the open hole section 110.
[0107] As shown in
[0108] As the contact portion 204 may provide electrical contact to the open hole section 110 through the unexpanded proportion 210 of the open hole surface, the resistance, i.e. the resistance to ground, seen by the contact portion 204 (and any device contacted to the contact portion 204 or apparatus 200) may be extremely high if the unexpanded proportion 210 is very small. This will make sending, transmitting, transferring or pushing current in order to transmit a signal into the formation via the open hole section 110, for example, more difficult and require significant power as only the unexpanded proportion 210 is accessible to the contact portion 204. Similarly, detecting, pulling, receiving or extracting current from the formation via the open section 110 for receiving a signal, for example, will be power intensive as only the unexpanded proportion 210 is accessible to the contact portion 204. The apparatus 200 is configured to address, at least partially, these issues.
[0109] In operation, the expandable portion 202 expands to create contact between the contact portion 204 and an open hole surface of the open section. The expandable portion 202 forces the contact portion 204 into contact with an open hole surface of the open hole section 110. If the contact portion 204 is already in contact with the open hole surface of the open hole section 110, then expansion of the expandable portion 202 increases the amount of surface area of the open hole surface that the contact portion 204 contacts. As the expandable portion 202 expands the contact portion 204 contacts more and more of the open hole surface.
[0110] Turning now to
[0111] Contacting a greater surface area of the open hole surface minimizes resistance, specifically, resistance to ground, and allows more current to be pushed, transferred or transmitted into the open hole surface, or detected, pulsed or received from the open hole surface. This is advantageous when transmitting (transferring current) signals or receiving (detecting current) signals.
[0112] As shown in
[0113] The apparatus 200 is configured, prior to placement within the open hole section 110, to maximize the surface area of the open hole surface contacted by the contact portion 204 when the expandable portion 202 is expanded based on the layout (from the scan, for example) of the open hole surface. The surface area of the open hole surface contacted by the contact portion 204 is accordingly maximized. Conversely the resistance (resistance to ground) seen by the contact portion 204 at the open hole surface is minimized since the surface area contacted is maximized.
[0114] While a particular apparatus 200 has been described, a person of ordinary skill in the art will appreciate that various configurations are possible. Turning now to
[0115] In this embodiment, the expandable portion comprises an inflatable bladder 602. The inflatable bladder 602 is configured to be inflated/pressurized to inflate and expand. In this embodiment, the inflatable bladder 602 is a tube. The tube is a rubber tube.
[0116] In this embodiment, the contact portion comprises a sleeve 604. The sleeve 604 is configured to contact an open hole surface upon expansion of the inflatable bladder 602. The sleeve 604 surrounds the inflatable bladder 602, although not the entirety of the inflatable bladder 602. The sleeve 604 may be in contact with the open hole surface prior to expansion of the inflatable bladder 602; however, expansion of the inflatable bladder 602 causes the sleeve 604 to contact a greater surface area of the open hole surface. As previously described, increasing the surface area of the open hole surface contacted by the sleeve 604 decreases the resistance (the resistance to ground) and allows for more current to be introduced into the formation via the open hope surface.
[0117] The sleeve 604 is electrically conductive such that the sleeve 604 can be used to push or pull current into or out of, respectively, the open hole surface. In this embodiment, the sleeve 604 is a mesh sleeve. The mesh comprises a tube of rope. The rope is electrically conductive. In this embodiment, the rope is metal rope, in particular, braided steel rope such that the mesh is a braided steel mesh sleeve.
[0118] In this embodiment, the apparatus 600 further comprises clamps 606, fitting 608, tubing 610 and plug 612. The clamps 606 are configured to secure the mesh 604 to the bladder 602. In this embodiment, there are two clamps 606, one clamp 606 secured to each longitudinal end of the mesh 604. The fitting 608 is secured to one end of the bladder 602 to secure the tubing 610 to the bladder 602. The fitting 608 prevents leakage of fluid (air or liquid) from the bladder 602 and allows for the inflatable bladder 602 to be inflated via the tubbing 610. The plug 612 is secured to the other end of the bladder 602 to prevent leakage of fluid from the bladder 602. In this embodiment, the plug 612 is a cap head screw plug. The tubing 610 runs from the bladder 602 to an air supply. In other embodiments, the tubing 610 runs from the bladder 602 to a liquid, gas or fluid supply.
[0119] In this embodiment, the apparatus 600 further comprises loops 614. In this embodiment, there are two loops 614. The loops 614 are secured to mesh 604, one secured to either longitudinal end of the mesh 604.
[0120] In use air (or other fluid) is pumped or otherwise sent through tubing 610 (in the direction A) into the inflatable bladder 602 to expand the bladder 602. The bladder 602 expands, as shown in
[0121] While the expandable portion has been shown as comprising a single inflatable bladder 602, the expandable portion may comprise multiple inflatable bladders. In another embodiment, the expandable portion comprises an inflatable bladder at each longitudinal end of the apparatus 600.
[0122] While apparatus have been described, a person of ordinary skill in the art will appreciate that various configurations are possible. Turning now to
[0123] In this embodiment, the member 702 comprises tubing. The tubing is a polymer.
[0124] The sleeve 704 is elastic or otherwise deformable such that when the member 702 buckles outward, the sleeve 704 does not restrict buckling, but allows the buckling of the member 702. In this embodiment, the sleeve 704 is made from an electrically conductive material. When the member 702 is compressed the tubing buckles and a greater proportion or surface area of the open hole surface is contacted by the sleeve 704. The increased surface area allows for lower resistivity to be seen by the sleeve 704 when receiving or transmitting signals through the open hole surface from or into, respectively, the formation.
[0125] In operation, the member 702 is longitudinally compressed (i.e. compressed along its long axis) in direction B, as shown in
[0126] In this embodiment, the member 702 is compressed on both ends. However, a person of ordinary skill in the art will appreciate that the member 702 may be compressed on only a single end.
[0127] In this embodiment, the member 702 may be compressed by a piston. The piston may be motor driven.
[0128] While apparatus have been described, a person of ordinary skill in the art will appreciate that various configurations are possible. Turning now to
[0129] In this embodiment, the expandable portion comprises a swellable member. In this embodiment, the swellable member comprises an elastomer 802 configured to swell on contact with a particular fluid. Exemplary fluids include water. Exemplary elastomers 802 include a superabsorbent polymer (SAP). The SAP is configured to swell upon contact with water.
[0130] In this embodiment, the contact portion comprises a sleeve 804. The sleeve 804 is elastic or otherwise deformable such that when the elastomer 802 swells, the sleeve 804 does not restrict swelling of the elastomer 802. In this embodiment, the sleeve 804 is made from an electrically conductive material. When the elastomer 802 swells a greater proportion or surface area of the open hole surface is contacted by the sleeve 804. Due to the increased surface area, lower resistivity is seen by the sleeve 804 when receiving or transmitting signals through the open hole surface from or into, respectively, the formation.
[0131] Despite the sleeve 804 surrounding the expandable portion, the fluid may still contact the elastomer 802. For example, the sleeve 804 may have gaps or apertures.
[0132] The elastomer 802 is configured to swell upon contact with a particular fluid to increase the diameter of the contact portion and increase the surface area of the open hole portion that is contacted by the sleeve 804. The particular fluid may be production fluid or a particular trigger injected into production or other fluid.
[0133] While apparatus have been described, a person of ordinary skill in the art will appreciate that various configurations are possible. Turning now to
[0134] In this embodiment, the expandable portion is configured to receive fluid. The fluid may be production fluid surrounding the apparatus 900. In this embodiment, the expandable portion comprises two pockets 902. Each pocket 902 is configured to receive fluid and expand.
[0135] The expandable portion further comprises two valves 903. One valve 903 is incorporated into each of the pockets 902. For clarity only one valve 903 is shown. Each valve 903 is configured to open to allow fluid into the respective pocket 902 to expand. Once the respective pocket 902 is fully expanded, each valve 903 is configured to close to prevent escape or release of fluid from the respective pocket 902. Each valve 903 is then configured to open to allow fluid to escape or be released from the respective pocket 902 as the apparatus 900 returns to its unexpanded or resting state. Each individual valve 903 may comprises multiple valves including dual non-return valves that are remotely controlled to allow fluid flow into a pocket 902 (but not out of the pocket 902), and that allow fluid flow out of a pocket 902 (but not into the pocket 902).
[0136] While two pockets 902 have been described, a person of ordinary skill in the art will appreciate that fewer or more may be used. Furthermore, while two valves 903 have been described, a person of ordinary skill in the art will appreciate that fewer or more may be used. In particular, each pocket 902 may have multiple valves 903 incorporated therein.
[0137] In this embodiment, the contact portion comprises a sleeve 904. Only a portion of the sleeve 904 is shown in
[0138] In operation, the apparatus 200 is shown in its resting state or unexpanded state in
[0139] To return the apparatus 900 to its resting or unexpanded state, the valves 903 are opened to allow fluid to escape or be released from the pockets 902. Once the apparatus 900 has returned to its resting or unexpanded state as shown in
[0140] In another embodiment, the apparatus 900 further comprises hollow central portion 906. Production or other fluid may flow through the central portion 906. The valves 903 may be positioned and configured such that fluid flows from the central portion 906 into the valves 903, and fluid flows from the valves 903 into the central portion 906.
[0141] While particular configurations of apparatus for contacting an open hole surface have been described, a person skilled in the art will appreciate that variations are possible. In another embodiment, any of the described apparatus may be configured to at least one of transmit and receive a signal. Specifically, the apparatus may be configured to transmit an electrical signal through the formation via the open hole surface and/or receive an electrically signal transmitted through the formation via the open hole surface.
[0142] While particular configurations of apparatus for contacting an open hole surface have been described, a person skilled in the art will appreciate that variations are possible. In another embodiment, any of the described apparatus may be configured for use in a sidetrack of a well. A sidetrack is a secondary wellbore drilled away from the original well. It is possible to have multiple sidetracks, each of which may have been drilled for different reasons. The sidetrack may be unused. Specifically, the sidetrack may be unused for collecting production fluid. Use of the apparatus in a sidetrack that is not used for collecting production fluid ensures that the apparatus does not restrict the flow and/or collection of production fluid.
[0143] In other embodiments, prior to expanding the expandable portions of the described apparatus, the apparatus, specifically, the expandable portion surrounded by the contact portion, may be passed through a well to an open hole surface. The apparatus is sized such that the radius of the apparatus is smaller than the radius of the well. As the expandable portion has not been expanded, the radius of the apparatus allows for passing the apparatus through the well to the open hope surface. The allows for the apparatus to be placed downhole of the mouth of the well and still be expandable to contact the open hole surface.
[0144] The applicant discloses in isolation each individual feature described herein and any combination of two or more such features, to the extent that such features or combinations are capable of being carried out based on the specification as a whole in the light of the common general knowledge of a person skilled in the art, irrespective of whether such features or combinations of features solve any problems disclosed herein, and without limitation to the scope of the claims. The applicant indicates that aspects of the invention may consist of any such individual feature or combination of features. In view of the foregoing description it will be evident to a person skilled in the art that various modifications may be made within the scope of the invention.