Method for producing a cartridge and cartridge
20230002089 · 2023-01-05
Assignee
Inventors
- Ralf Willner (Tussenhausen, DE)
- Thomas AYRLE (Langerringen, DE)
- Tobias Donner (Muenchen, DE)
- Tihomir Tapov (Gabrovo, BG)
Cpc classification
B29C66/92451
PERFORMING OPERATIONS; TRANSPORTING
B29C66/944
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5432
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/046
PERFORMING OPERATIONS; TRANSPORTING
B29C65/02
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0055
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8432
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00586
PERFORMING OPERATIONS; TRANSPORTING
B29C66/3472
PERFORMING OPERATIONS; TRANSPORTING
B29C66/30223
PERFORMING OPERATIONS; TRANSPORTING
B29C66/91423
PERFORMING OPERATIONS; TRANSPORTING
B29C66/5412
PERFORMING OPERATIONS; TRANSPORTING
B29C65/76
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
B29C66/131
PERFORMING OPERATIONS; TRANSPORTING
B65D83/0072
PERFORMING OPERATIONS; TRANSPORTING
B29K2055/02
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/046
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73713
PERFORMING OPERATIONS; TRANSPORTING
B29K2077/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/3656
PERFORMING OPERATIONS; TRANSPORTING
B29C65/3668
PERFORMING OPERATIONS; TRANSPORTING
B29K2077/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00583
PERFORMING OPERATIONS; TRANSPORTING
B29C65/48
PERFORMING OPERATIONS; TRANSPORTING
B05C17/00553
PERFORMING OPERATIONS; TRANSPORTING
B29C66/72321
PERFORMING OPERATIONS; TRANSPORTING
B29C66/53461
PERFORMING OPERATIONS; TRANSPORTING
B29K2055/02
PERFORMING OPERATIONS; TRANSPORTING
B29C66/542
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C65/76
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cartridge for a dispensing device contains at least one elongate film pouch, which is inherently non-rigid and which has a chamber for receiving a composition. The cartridge also contains a head part for interacting with the film pouch. The film pouch has an opening on a side facing the head part, which is closed by a cover. The cover has a predetermined breaking region. A method can be used for producing such a cartridge.
Claims
1. A method for producing a cartridge for a dispensing device, the method comprising: providing at least one non-rigid, elongate film pouch which comprises a chamber and an opening, a head part, and a rigid insert having a passage, connecting the rigid insert to the at least one non-rigid, elongate film pouch, filling the chamber with a composition through the passage, and closing the passage with a cover, wherein the rigid insert is connected to the head part in a welding process carried out by introducing heat into the cover.
2. The method according to claim 1, wherein the rigid insert is connected to the head part in an induction welding process.
3. The method according to claim 1, wherein a welding tool for carrying out the welding process is guided from a side of the at least one non-rigid, elongate film pouch facing away from the head part over the at least one non-rigid, elongate film pouch in a direction of the rigid insert and the head part.
4. The method according to claim 3, wherein the at least one non-rigid, elongate film pouch consists of a single film pouch, and wherein the welding tool is guided around the single film pouch in order to connect the rigid insert to the head part.
5. The method according to claim 3, wherein the at least one non-rigid, elongate film pouch comprises at least two film pouches, and wherein the welding tool is guided around the at least two film pouches together in order to connect the rigid insert of each of the two film pouches to the head part.
6. The method according to claim 1, wherein a predetermined breaking region is produced in a region of the cover.
7. The method according to claim 6, wherein the predetermined breaking region of the cover is produced by a laser, by weakening by hot stamping, by scoring, or by welding the cover to the rigid insert.
8. The method according to claim 1, wherein the rigid insert has at least one material extension.
9. A cartridge for a dispensing device produced using the method according to claim 1, having: the at least one non-rigid, elongate film pouch, which has the chamber for receiving the composition, the head part for interacting with the at least one non-rigid, elongate film pouch, and the rigid insert, the rigid, insert being connected to the at least one non-rigid, elongate film pouch on a side facing the head part and having the passage closed by the cover, wherein the rigid insert and the head part each have, in mutually facing regions, an interacting and substantially diametrically opposed contour, wherein the cover that is arranged in a region of the contours is weldable.
10. The cartridge according to claim 9, wherein the contour of the rigid insert and the contour of the head part each have two surfaces arranged at an angle to one another.
11. The cartridge according to claim 10, wherein the two surfaces of each of the contour of the rigid insert and of the contour of the head part are arranged substantially perpendicularly to one another.
12. The cartridge according to claim 9, wherein the rigid insert has a stepped raised portion on the side facing the head part, wherein the stepped raised portion of the rigid insert is received in a receptacle of the head part provided for arrangement of the rigid insert.
13. The cartridge according to claim 9, wherein the cover has a predetermined breaking region.
14. The cartridge according to claim 9, wherein the rigid insert is conical on the side facing the head part.
15. The cartridge according to claim 9, wherein the rigid insert has at least one ventilation opening that is independent of the passage and/or at least one ventilation slot that is independent of the passage, and/or wherein the passage of the rigid insert has at least one ventilation notch in a region facing a central axis of the at least one non-rigid, elongate film pouch.
16. The method according to claim 8, wherein the at least one material extension surrounds the passage, and wherein the at least one material extension melts during the closing of the passage.
Description
[0078] In the drawings, identical and equivalent components are provided with the same reference signs. In the drawings:
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EMBODIMENTS
[0101]
[0102] The cartridge 10 comprises a head part 12, two covers 14, two inserts 16 and two film pouches 18.
[0103] The film pouches 18 are inherently non-rigid and each have a cylindrical and substantially elongate shape. The film pouches 18 each delimit a chamber 20 and have an opening 22, the chamber 20 being in particular sealingly closable by means of the film pouches 18.
[0104] In the embodiment shown, the film pouch 18 is formed by a base part 24 and a film tube 26. The base part 24 has a base 28 and a collar 30 extending around the base 28. The film tube 26 is attached on the outside of the collar 30 by welding or gluing. In principle, the film tube 26 can also be attached to the inside of the collar 30 by welding or gluing.
[0105] The film tube 26 can be produced, for example, from a film by gluing or welding edge regions. It is also possible for a prefabricated film tube or a prefabricated film pouch to be used.
[0106] The base 28 is, for example, circular, such that the chamber 20 is cylindrical. In principle, however, any shape of the base 28 is conceivable, for example rectangular or polygonal.
[0107] The insert 16 is inherently rigid and is inserted on the inside through the opening 22 at least partially into the corresponding chamber 20 of an associated film pouch 18.
[0108]
[0109] The insert 16 according to
[0110] An inner side 38 of the first two portions 32 and 34 facing the chamber 20 and of a first region of the third portion 36, which extends from the transition of the second portion 34 to the third portion 36 to a bend 40, has an angle α with respect to a vertical V, which angle can assume values from 0 to 45°. As a result, the chamber tapers toward the head part 12.
[0111] The inner face 38 of the third portion 36 has, on a side facing the head part 12, above the bend 40, a second region which has an angle β with respect to a horizontal H arranged perpendicularly to the longitudinal axis L. The angle β can have a value between 0° and 60°.
[0112] The third portion 36 has an outer face 42 facing away from the chamber 20 and comprising two surfaces 44 and 46. The surface 46 is arranged, in the longitudinal section, parallel to the horizontal H and thus to the base 28, whereas the surface 44 has, in the longitudinal section, an angle δ with respect to the vertical or the longitudinal direction, but can also be arranged substantially parallel to the vertical V in an alternative embodiment.
[0113] Accordingly, the surfaces 44 and 46 can be arranged substantially perpendicularly to one another in the longitudinal section.
[0114]
[0115] The insert 16 shown in
[0116] The third portion 36 of the inserts 16 according to
[0117] The third portion 36 has a width 50 of 3 to 8 mm in the direction of the horizontal H and is offset inwardly by a radial offset 52 of 2 to 4 mm with respect to the second portion 34.
[0118] On the surface 46 facing the head part 12 and thus facing upwards, which surface is substantially parallel to the horizontal H, a material extension 54 is provided which protrudes substantially perpendicularly from the surface 46 parallel to the horizontal H, i.e. in the longitudinal direction L. The material extension 54 has a predefined height 56, as will be explained below, and a width 58 of in particular less than 2 mm.
[0119] The outer face 42 of the first portion 32 has an angle γ between 0 and 10° with respect to the vertical V and the outer face 42 of the third portion 36 forms an angle δ of 0 to 60° with the longitudinal direction L.
[0120] The inner side 38 of the portions 32, 34, 36 facing the chamber 20 encloses a passage 60 which, starting from the first portion 32, tapers conically in the direction of the third portion 36. In this respect, the passage 60 has a larger opening 61 in the region of the first portion 32 compared to the opening 63 in the region of the third section 36.
[0121] In addition, the insert 16 has a plurality of holes 62 in the third portion 36 which are arranged between the material extension 54 and a radially inwardly pointing tip 64 of the third portion 36 and in this case extend substantially in the longitudinal direction L.
[0122] In principle, the insert 16 is annular, so that it can be coupled to the cylindrical film tube 26.
[0123] The inside of the film tube 26 is connected to the insert 16, the film tube 26 being connected to the outer face 42 of the first portion 32. The film tube 26 is preferably welded or glued to the insert 16.
[0124] The cover 14 is provided between the head part 12 and the insert 16, as can be seen from
[0125] The cover 14 is connected to the insert 16, for example by welding or gluing, and closes the passage 60 and the holes 62. Accordingly, the cover 14 closes the chamber 20, so that the chamber 20 is preferably completely sealed in the assembled state of the cover 14.
[0126] In the embodiment shown in
[0127] In a support region 68, the receptacle 66 is adapted to the insert 16 and the stepped raised portion 48 such that the insert 16, as can be seen in
[0128] Furthermore, the receptacle 66 comprises an expansion region 72 which is designed as a depression in the receptacle 66 and, as can be seen in
[0129] The head part 12 also has an outlet nozzle 76 with an outlet opening 78 and an outlet channel 80. The outlet opening 78 is in fluid connection with the expansion space 74 and the receptacle 66 via the outlet channel 80.
[0130] The outlet nozzle 76 shown in
[0131] It is possible for the two outlet channels 80, as shown in
[0132] The outlet nozzle 76 also has a thread 86 by means of which an attachment (not visible) can be attached to the outlet opening 78 of the head part 12, This attachment can be part of a dispensing device into which the cartridge 10 can be inserted or placed.
[0133] The cover 14 comprises a predetermined breaking region 88 which, when the cartridge 10 is connected to the head part 12, is arranged in the region of the expansion region 72 of the receptacle 66. In the present case, the cover 14 has a lower material thickness or material strength in the predetermined breaking region 88 than in other regions of the cover. Due to the lower material thickness, the cover 14 is correspondingly weakened in regions in the predetermined breaking region 88.
[0134] The predetermined breaking region 88 can be produced in the cover 14 by, for example, a laser or a heated stamp. The predetermined breaking region 88 can be produced, for example, after the cover 14 is arranged on the insert 16, preferably from a side facing away from the chamber 20. Alternatively or in addition, the predetermined breaking region 88 can also be produced from a side of the cover 14 facing the chamber 20. For example, opposing regions can be machined from both sides of the cover 14 so that the predetermined breaking region 88 extends on both sides of the cover 14. The predetermined breaking region 88 can also be produced by deforming material by means of a stamp or by melting material by means of a stamp. It is also possible for material in the predetermined breaking region 88 to be vaporized by means of a laser, in particular on a side facing away from the chamber 20, such that the predetermined breaking region 88 represents, for example, a notch in the cover 14 that is visible from the outside. If the predetermined breaking region 88 is produced by hot stamping, the predetermined breaking region 88 is also visible from the outside.
[0135] The predetermined breaking region 88 can also be produced by scoring. The predetermined breaking region 88 can also be produced using the methods mentioned before the cover 14 is attached to the insert 16.
[0136]
[0137] The predetermined breaking region 88 is a targeted weakening of the cover 14, such that when the film pouch 18 or the chamber 20 is dispensed by a dispensing device, the cover 14 in the predetermined breaking region 88 tears or opens in a defined manner.
[0138] While the cartridge 10 is being dispensed, the base part 24 of the chamber 20 is pressed in the direction of the head part 12, for example by means of a stamp of a dispensing device. This causes the pressure in the chamber 20, which is directed in the direction of the cover 14, to increase, as a result of which the composition located in the chamber 20 is pressed against the cover 14. The cover 14 then expands into the expansion region 72. The predetermined breaking region 88 of the cover 14 is associated with the expansion region 72, the predetermined breaking region 88 breaking up above a certain force or a corresponding pressure, so that the composition can flow through the passage 60 of the insert 16 and the torn-open predetermined breaking region 88 from the chamber 20 into the outlet channel 80. The composition can thus flow out of the head part 12 through the outlet opening 78 and be applied, for example, to an object.
[0139] Due to the fact that, after the chamber 20 has been completely pressed out, the composition located in the expansion space 74 and in the outlet channel 80 cannot be pushed further out of the outlet opening 78, the outlet channel 80 and the expansion space 74 should be kept as small as possible.
[0140] It has been found to be advantageous if the expansion region 72, which is associated with the chamber 20, has an area of 1-40% based on the total area of the relevant receptacle 66 or 68, better 2-35% and preferably 3-30%. The expansion height 90 of the expansion space 74 should be between 2.0 and 15.0 mm, in particular 3.0 and 12.0 mm and preferably 5.0 and 10.0 mm.
[0141] The opening force required to break up the predetermined breaking region 88 can be adapted by changing the expansion region 72, Furthermore, it is also possible to adapt the opening force by means of a corresponding arrangement of the predetermined breaking region 88 on the cover 14 or the shape and size of the predetermined breaking region 88.
[0142] For example, the required opening force is increased if the predetermined breaking region 88 is displaced from a central region in an edge region of the expansion surface 72.
[0143] The expansion region 72 and the predetermined breaking region 88 are selected such that the two chambers 20 substantially break open when the opening force is identical, so that the compositions can flow out of the chambers 20 synchronously. Accordingly, a predetermined mixing ratio of the compositions from the two chambers 20 can be implemented, which is predetermined by an area ratio of the bases 28 or the division of the outlet channel 80 by the partition 82.
[0144]
[0145] The left-hand side of
[0146] In the filled state, the cartridges 10, 94 in the present example are enclosed by a cuboid 96 of equal volume, which is shown with dashed lines. A width B, a length L and a height (not shown) of the two cuboids 96 are substantially the same here.
[0147] The chamber 92 of the cartridge 94 from the prior art is closed on both sides by clips 98. The clips 98 result in the chamber 92 being closed in a spherical manner at each end, such that the chamber 92 has a smaller volume than the cuboid 96 according to the cartridge 10 according to the invention. Accordingly, more composition can be filled into the chamber 20 than into the chamber 92.
[0148] The dispensing of the cartridges 10, 94, represented by an arrow, results in the long sides of the chambers 20, 92 being compressed and arching in the manner of an accordion.
[0149] The chamber 20 of the dispensed cartridge 10 is enclosed by a cuboid 100. The cuboid 100 is smaller than the cuboid that encloses the dispensed chamber 92 from the prior art, such that the dispensed chamber 20 has a smaller volume than the dispensed chamber 92 from the prior art. Accordingly, the cartridge 10 can accommodate more composition than the cartridge 94 known from the prior art, with the same available initial volume according to cuboid 96, and less composition remains in the cartridge 10 after dispensing compared to the cartridge 94 from the prior art.
[0150] With reference to
[0151] In contrast to the first embodiment, the cartridge 10 in
[0152] In a first method step—the steps are represented by arrows—the base part 24 and the insert 16 are provided. Subsequently, a film tube 26 is attached to the outside of the collar 30 on the circumferential side or circumferentially around the base part 24, for example by gluing or welding, so that a film pouch 18 is produced which has an opening 22. The film tube 26 can also be attached to the collar 30 on the inside.
[0153] The inside of the opening 22 is then attached to the outer face 42 of the insert 16 in the region of the first portion by welding and/or gluing.
[0154] In a next step, which can be seen in
[0155] The filling head 106 is connected, for example, to a reservoir of the composition 102 and pumps the composition 102 out of the reservoir into the filling head 106. The filling tube 108 protrudes through the opening 63 and the passage 60 of the insert 16 into the chamber 20, such that the composition 102 can be introduced from the filling head 106 through the filling tube 108 into the chamber 20.
[0156] During the filling process, the air in the chamber 20 can escape through the holes 62, such that the filling tube 108 can have the same cross-section as the opening 63 of the third portion 36 of the insert 16. The composition 102 can thus be introduced into the chamber 20 through a large opening, so that little pressure is required for the filling process.
[0157] The geometry of the insert 16 is adapted to a filling cone 110 of the chemical composition 102. The geometry is adapted in particular to the filling cone 110 of viscous chemical mortar. As a result, relatively little and in particular no air is present between the insert 16 and the chemical composition 102 after the filling process. This is advantageous since the presence of air can reduce the durability of the composition 102 and, in the case of larger air bubbles, can have an undesirable effect on the mixing ratio achieved when using two film pouches 18.
[0158] After the filling process, as shown in
[0159] In order to be able to close the opening 63 tightly, a material extension 54 can be provided which extends all the way around in this case and is connected to the third portion 36 of the insert 16 and which can be annular. A plurality of separate material extensions 54 can also be provided, which are, for example, partially annular and each extend only over a portion of the circumference of the insert 16. The at least one material extension 54 serves as a melting point, such that the cover 14 and the insert 16 can be connected to one another in one piece, in particular integrally bonded, by the material extension 54 being melted.
[0160] The cover 14 is also attached to the surfaces 44 and 46 of the insert 16. For example, the molten material of the material extension 54 flows along the surfaces 44, 46 to form a kind of adhesive layer for the cover 14.
[0161] The cover 14 can be designed as a monofilm. After the insert 16 has been closed, part of the cover 14 is removed from the top of the cover 14, such that a predetermined breaking region 88 is created. This takes place, for example, in the closed state of the chamber 20, by material of the cover 14 being removed from the outer face.
[0162] When the cover 14 is fastened to the surface 46 of the insert 16 by welding, the predetermined breaking region 88 can be formed by a defined setting of the welding parameters in a predefined region. For example, a higher pressure, an increased temperature or an extended welding duration or a combination of these parameters can be provided in order to produce the predetermined breaking region 88 during the process of welding the cover 14 to the insert 16. The predetermined breaking region 88 can be produced in a simple manner in the immediate vicinity or in the surface 46.
[0163] In a further method step, the head part 12 is provided and the insert 16 is fastened with the cover 14 in the receptacle 66. In particular, the surface 44 of the stepped raised portion 48 rests against the side surface 70 of the receptacle 66. This method step can take place, for example, by gluing or welding or a similar fastening method.
[0164]
[0165] The plan view according to
[0166] Further embodiments of holes 62 are shown with reference to
[0167] The top view of the insert 16 according to
[0168]
[0169] In
[0170] A detailed view of a ventilation notch 122 is shown in
[0171]
[0172]
[0173] The cover 14 can be designed as a monofilm. With reference to
[0174] In
[0175] The barrier layer 126 prevents water vapor and/or oxygen from entering the chamber 20. In particular in the case of chemically active compositions, water vapor and/or oxygen can lead to the composition arranged in the chamber 20 reacting and thereby reducing its durability or changing its constitution. In addition, the material in the chamber 20 advantageously cannot outgas due to the barrier layer 126.
[0176]
[0177] The embodiment of the cover 14 in
[0178] Alternatively, the cover 14 can be designed having a particularly inherently rigid plastics plate, which preferably comprises PE, PP, PET, PVC, ABS, PA, PLA or comparable materials. The cover 14 is in turn connected to the insert 16 by gluing or welding to the insert 16 of the embodiment of
[0179] The embodiments of the cover 14 according to
[0180] With reference to
[0181] In
[0182] In
[0183] The predetermined breaking region 88 shown in
[0184] In the embodiment according to
[0185] In the embodiment according to
[0186]
[0187] The cover 14 is designed here so that it can be welded on both sides, such that in a further step the film pouches 18 are connected to the head part 12 in a welding process. In the embodiment according to
[0188] In this case, the inserts 16 have a corresponding counter-contour to the head part 12, such that the inserts 16, when connected to the head part 12, lie substantially flat on the head part 12 via the cover 14.
[0189] Each welding tool 136, 138, 140, shown only schematically in
[0190] In the embodiment according to
[0191] In order to connect the head part 12 to the insert 16 or the inserts 16, an inductive and contactless welding process, for example a high-frequency welding process, is preferably provided. The cover 14 preferably has an aluminum layer which is heated during the welding process, the heat being conducted through the other layers of the cover 14 to the inserts, in particular made of plastics material, and the head part 12, thereby achieving the welding. In this case, a highly targeted energy input is achieved at the point where the welded connection is to be created.
[0192] The various embodiments of the individual components are to be understood as examples. In particular, the various designs and various features of the embodiments can be combined with one another as desired. The features and designs listed as differences are independent and can be combined in various ways.
[0193] In the embodiments shown, the cartridge 10 comprises one or two chambers 20 and a corresponding number of covers 14, inserts 16, film pouches 18, receptacles 66 and outlet channels 80. In general, any number of the components mentioned is possible.